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SHS-Series, SyncHoist Load Positioning
SHS-Series 4-Point SyncHoist System
• High precision load manoeuvering, vertically and horizontally – using
one crane
• Reduces the risk of damage from oscillations of wire rope due to
crane jogging and sudden starts/stops
• Vastly improving worker safety, operating speed and control
• Weather conditions play less critical role
• PLC-controlled hydraulics turn lifting into high accuracy hoisting and
load positioning system
• Double-acting push/pull cylinders with load holding valves for added
safety in case of hose rupture or coupler damage
• Cost reduction compared to conventional load positioning methods.
Options for system management & control:
• Manual control: system warning functions
• Automatic control: fully PLC-monitorized system with programmable
functions using touch screen and system warning functions.
Accurate Hoisting
and Load Positioning
Enhancing a Crane’s
Capability
▼ SyncHoist Powerpack to operate the 4 lifting points.
▼ Bridge segments are hoisted from the ground,
being positioned with a 4-point SyncHoist
system with fully monitorized cylinders.
▼ An SyncHoist system used to align steel blocks
of the ship’s control tower sections allowing
gradual lift ingand positioning of the load.
Synchronous Hoisting
Enerpac SyncHoist is a unique crane
product for below-the-hook positioning
of heavy loads that require precision
placement. The SyncHoist system may reduce
the number of cranes needed and reduce the
costs of multiple picks.
Functions
• High precision horizontal and vertical load
positioning
• Pre-programmed positioning, tilting and
aligning.
Applications
• Positioning of rotor, stator and propeller
blades of wind turbines
• Positioning of roof sections, concrete
elements, steel structures
• Positioning of turbines, transformers,
fuel rods
• Precise machinery loading, mill rod changes,
bearing changes
• Precise positioning of pipe lines,
blow out valves
• Positioning and aligning of ship segments
prior to assembly.
HI-PRESS HYDRAULICS LTD
RIVERSIDE WORKS,
FORGE ROAD,WHALEY BRIDGE,
HIGH PEAK, SK23 7HY
T: 01663 735089 - F: 01663 735090
sales@hi-p ress.co.uk
HI-PRESS HYDRAULICS LTD
UNIT 2, HALL HOUSE IND EST,
NEW HUTTON, KENDAL,
CUMBRIA, LA8 OAH
T: 01539 734005 - F: 01539 734006
cumbria@hi-p ress.co.uk
HI-PRESS HYDRAULICS Ltd
SHS-Series, SyncHoist Load Positioning
249www.enerpac.com
A
B
D1
H
E
D2
J
4 x 55
(539)
220
(2156)
4 x 85
(833)
340
(3332)
4 x 110
(1078)
440
(4312)
SHS 45520MW
SHS 45540MW
SHS 45560MW
SHS 45520AW
SHS 45540AW
SHS 45560AW
SHS 48520MW
SHS 48540MW
SHS 48560MW
SHS 48520AW
SHS 48540AW
SHS 48560AW
SHS 411040MW
SHS 411060MW
SHS 411040AW
SHS 411060AW
500
1000
1500
500
1000
1500
500
1000
1500
500
1000
1500
1000
1500
1000
1500
450
625
800
450
625
800
500
700
900
500
700
900
970
1235
970
1235
1300
1800
2300
1300
1800
2300
1330
1830
2330
1330
1830
2330
1855
2355
1855
2355
1800
2800
3800
1800
2800
3800
1830
2830
3830
1830
2830
3830
2855
3855
2855
3855
H JED2D1BA
7,5
690 245 59 385 80
4 x 1,4
15 4 x 2,1
11
690 265 72 385 100
4 x 2,1
15 4 x 2,1
11
780 315 85 395 124
4 x 2,1
15 4 x 2,1
SyncHoist - High Precision Load Positioning
SHS
Series
What is SyncHoist?
Enerpac SHS-Series SyncHoist is
a hydraulically operated auxiliary
attachment for high precision
load positioning for cranes.
The automatic version with PLC-controlled
hydraulic pump monitors and guides the
powerful double-acting push-pull cylinders
integrated into the lifting points above the
load. The SyncHoist system can be used
for pre-programmed positioning, tilting and
aligning of loads.
• Patented system
• Complete system tested in compliance
with Europenan lifting directive and
safety requirements.
SyncHoist improves safety, operating
speed and control of load movement
Geometric positioning of heavy loads in a
horizontal and vertical plane are frequently
done using more than one crane.
Synchronising movements between cranes
can result in damage to the load and
support structures and puts workers at
risks.
The SyncHoist system can be used for
controlled hydraulic horizontal and vertical
material handling.
System management and control
Contact Enerpac for the following options,
or other customised stroke, capacity and
control configurations.
1. Manual control
• Valves with manual levers
• Warnings for thermal motor protection
• Visual check: oil level, indicator.
2. Automatic control
• Load and stroke monitoring, and stroke
control
• PLC-control and touch screen
• Solenoid valves with pendant
• Pre-programmable motions and data
recording
• System warnings for:
– maximum cylinder load control setting
– stroke and position control
– thermal motor protection
– oil level and filter indicator.
SyncHoist Power Packs
SyncHoist Power Packs are
designed to work with the SyncHoist
cylinders to insure proper operation of the
system. Contact Enerpac for assistance at
integratedsolutions@enerpac.com
Capacity Per Lifting Point:
55 - 85 - 110 ton
Maximum Stroke:
500 - 1000 - 1500 mm
Accuracy Over Full Stroke:
± 1,0 mm
Maximum Operating Pressure:
700 bar
1)
With 4 cylinders and one 400 VAC-3 phase-50 Hz Powerpack (suffix W). For 460-480 VAC-3 phase-60 Hz Powerpack change suffix W into J. Example: SHS 45560MJ.
2)
Pump and cylinders include 4x 25 meters hydraulic hoses with couplers. 3)
Weight per cylinder
Capacity
ton (kN)
Total
Load
ton (kN)
Model Number 1)
400 VAC,
3 ph - 50 Hz
Cylinder
Stroke
(mm)
Control
System
Motor
Size
(kW)
Number of
Pump Outlets
and Oil Flow 2)
(l/min)
Cylinder Dimensions
(mm)
(kg) 3)
Manual
Automatic
Manual
Automatic
Manual
Automatic
HI-PRESS HYDRAULICS LTD
RIVERSIDE WORKS,
FORGE ROAD,WHALEY BRIDGE,
HIGH PEAK, SK23 7HY
T: 01663 735089 - F: 01663 735090
sales@hi-p ress.co.uk
HI-PRESS HYDRAULICS LTD
UNIT 2, HALL HOUSE IND EST,
NEW HUTTON, KENDAL,
CUMBRIA, LA8 OAH
T: 01539 734005 - F: 01539 734006
cumbria@hi-p ress.co.uk
HI-PRESS HYDRAULICS Ltd
SyncHoist - High Precision Load Positioning

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Enerpac shs-series-sync hoist-load-positioning-hydraulic-hoist

  • 1. 248 ▼ SHS-Series, SyncHoist Load Positioning SHS-Series 4-Point SyncHoist System • High precision load manoeuvering, vertically and horizontally – using one crane • Reduces the risk of damage from oscillations of wire rope due to crane jogging and sudden starts/stops • Vastly improving worker safety, operating speed and control • Weather conditions play less critical role • PLC-controlled hydraulics turn lifting into high accuracy hoisting and load positioning system • Double-acting push/pull cylinders with load holding valves for added safety in case of hose rupture or coupler damage • Cost reduction compared to conventional load positioning methods. Options for system management & control: • Manual control: system warning functions • Automatic control: fully PLC-monitorized system with programmable functions using touch screen and system warning functions. Accurate Hoisting and Load Positioning Enhancing a Crane’s Capability ▼ SyncHoist Powerpack to operate the 4 lifting points. ▼ Bridge segments are hoisted from the ground, being positioned with a 4-point SyncHoist system with fully monitorized cylinders. ▼ An SyncHoist system used to align steel blocks of the ship’s control tower sections allowing gradual lift ingand positioning of the load. Synchronous Hoisting Enerpac SyncHoist is a unique crane product for below-the-hook positioning of heavy loads that require precision placement. The SyncHoist system may reduce the number of cranes needed and reduce the costs of multiple picks. Functions • High precision horizontal and vertical load positioning • Pre-programmed positioning, tilting and aligning. Applications • Positioning of rotor, stator and propeller blades of wind turbines • Positioning of roof sections, concrete elements, steel structures • Positioning of turbines, transformers, fuel rods • Precise machinery loading, mill rod changes, bearing changes • Precise positioning of pipe lines, blow out valves • Positioning and aligning of ship segments prior to assembly. HI-PRESS HYDRAULICS LTD RIVERSIDE WORKS, FORGE ROAD,WHALEY BRIDGE, HIGH PEAK, SK23 7HY T: 01663 735089 - F: 01663 735090 sales@hi-p ress.co.uk HI-PRESS HYDRAULICS LTD UNIT 2, HALL HOUSE IND EST, NEW HUTTON, KENDAL, CUMBRIA, LA8 OAH T: 01539 734005 - F: 01539 734006 cumbria@hi-p ress.co.uk HI-PRESS HYDRAULICS Ltd SHS-Series, SyncHoist Load Positioning
  • 2. 249www.enerpac.com A B D1 H E D2 J 4 x 55 (539) 220 (2156) 4 x 85 (833) 340 (3332) 4 x 110 (1078) 440 (4312) SHS 45520MW SHS 45540MW SHS 45560MW SHS 45520AW SHS 45540AW SHS 45560AW SHS 48520MW SHS 48540MW SHS 48560MW SHS 48520AW SHS 48540AW SHS 48560AW SHS 411040MW SHS 411060MW SHS 411040AW SHS 411060AW 500 1000 1500 500 1000 1500 500 1000 1500 500 1000 1500 1000 1500 1000 1500 450 625 800 450 625 800 500 700 900 500 700 900 970 1235 970 1235 1300 1800 2300 1300 1800 2300 1330 1830 2330 1330 1830 2330 1855 2355 1855 2355 1800 2800 3800 1800 2800 3800 1830 2830 3830 1830 2830 3830 2855 3855 2855 3855 H JED2D1BA 7,5 690 245 59 385 80 4 x 1,4 15 4 x 2,1 11 690 265 72 385 100 4 x 2,1 15 4 x 2,1 11 780 315 85 395 124 4 x 2,1 15 4 x 2,1 SyncHoist - High Precision Load Positioning SHS Series What is SyncHoist? Enerpac SHS-Series SyncHoist is a hydraulically operated auxiliary attachment for high precision load positioning for cranes. The automatic version with PLC-controlled hydraulic pump monitors and guides the powerful double-acting push-pull cylinders integrated into the lifting points above the load. The SyncHoist system can be used for pre-programmed positioning, tilting and aligning of loads. • Patented system • Complete system tested in compliance with Europenan lifting directive and safety requirements. SyncHoist improves safety, operating speed and control of load movement Geometric positioning of heavy loads in a horizontal and vertical plane are frequently done using more than one crane. Synchronising movements between cranes can result in damage to the load and support structures and puts workers at risks. The SyncHoist system can be used for controlled hydraulic horizontal and vertical material handling. System management and control Contact Enerpac for the following options, or other customised stroke, capacity and control configurations. 1. Manual control • Valves with manual levers • Warnings for thermal motor protection • Visual check: oil level, indicator. 2. Automatic control • Load and stroke monitoring, and stroke control • PLC-control and touch screen • Solenoid valves with pendant • Pre-programmable motions and data recording • System warnings for: – maximum cylinder load control setting – stroke and position control – thermal motor protection – oil level and filter indicator. SyncHoist Power Packs SyncHoist Power Packs are designed to work with the SyncHoist cylinders to insure proper operation of the system. Contact Enerpac for assistance at integratedsolutions@enerpac.com Capacity Per Lifting Point: 55 - 85 - 110 ton Maximum Stroke: 500 - 1000 - 1500 mm Accuracy Over Full Stroke: ± 1,0 mm Maximum Operating Pressure: 700 bar 1) With 4 cylinders and one 400 VAC-3 phase-50 Hz Powerpack (suffix W). For 460-480 VAC-3 phase-60 Hz Powerpack change suffix W into J. Example: SHS 45560MJ. 2) Pump and cylinders include 4x 25 meters hydraulic hoses with couplers. 3) Weight per cylinder Capacity ton (kN) Total Load ton (kN) Model Number 1) 400 VAC, 3 ph - 50 Hz Cylinder Stroke (mm) Control System Motor Size (kW) Number of Pump Outlets and Oil Flow 2) (l/min) Cylinder Dimensions (mm) (kg) 3) Manual Automatic Manual Automatic Manual Automatic HI-PRESS HYDRAULICS LTD RIVERSIDE WORKS, FORGE ROAD,WHALEY BRIDGE, HIGH PEAK, SK23 7HY T: 01663 735089 - F: 01663 735090 sales@hi-p ress.co.uk HI-PRESS HYDRAULICS LTD UNIT 2, HALL HOUSE IND EST, NEW HUTTON, KENDAL, CUMBRIA, LA8 OAH T: 01539 734005 - F: 01539 734006 cumbria@hi-p ress.co.uk HI-PRESS HYDRAULICS Ltd SyncHoist - High Precision Load Positioning