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WarpingIE
1. Warping
Objectives of warping:
1. To prepare continuous warp sheet beam according
to given warp pattern, of required length, width &
no. of ends.
2. All of ends must be under uniform tension
Process flow of yarns in warping section:
WARPING WARP
CREELS
DRUMS BEAMS
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
2. Warping
There are two models of machinery for the warping drum &
beam.
MODEL A:
Manufacturer PRASHANT GAMATEX
Model Lasertronic 1080
Creel capacity 384
No. Of machine 02
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
3. Warping
Technical specification:
1. Working width – 1800 to 4200 mm
2. Warping speed – 0 to 800 metre/min
3. beaming speed – 0 to 100 metre/min (can be increased if
required)
4. beaming tension – 0 to 450 kg (can be increased if
required)
5. Maximum beam diameter – 800 mm
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
4. Warping
•MODEL B
Manufacturer PRASHANT GAMATEX
Model A - 217
Creel capacity 384
No. Of machines 05
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
5. Warping
Technical Specifications.
1. Manufacturer: Prashant Gamatex Pvt. Ltd.,
Ahmedabad.
2. Model: A – 217
3. Creel: 2(side) x 8(vertical) x 24(horizontal) = 384
4. Warping Speed: 0 - 650 meter /min (Maximum)
5. Beaming Speed: 0 -100 meter / min
6. Beaming Diameter: 800 mm – 1000 mm
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
6. Warping
Warping creel:
Machinery used – centrally controlled tensioners type (PRASHANT
GAMATEX)
Salient Features
Quick and simple threading of yarn.
Continuously rotating tensioners through motor.
Positive spring loaded centrally controlled tensioners.
Automatic section tension control.
Optical sensing stop motion.
Integrated AIR BLOW-OFF cleaning
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
7. Warping
Production information:
•Time taken to prepare 1 drum – 2 to 2.5 hour.
•Time taken to transfer the warp yarns from drum to
beam – 40 mins-1 hours
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
