1. G.PARAMAGURU
E-Mail: sai.pgp@gmail.com
Contact: +91-9944919047
CAREER ABSTRACT
• Accomplished & goal-oriented engineering management professional with expertise in
managing the maintenance of industrial settings. Background includes more than 11+ years of
experience in mechanical maintenance activities in Tensor Consulting Engineers Pvt Limited.
• Expertise in mechanical maintenance of Rotating & Static equipment, Maintenance Planning,
handling Project execution, implementing plans & schedules for maintenance and annual
Turnaround with focus on optimum utilisation of manpower and materials.
• Exhibits a strong and firm approach to sustain and encourage safe work environments, and
demonstrated ability to streamline operations. Applies continuous improvement principles to
increase process and maintenance efficiency and company profits. Proven track record in
implementing cost saving measures to achieve substantial reduction in terms of raw materials,
manpower and machine utilisation. An effective multi cultural communicator with strong analytical,
problem solving & organizational abilities.
• EMPLOYMENT DETAILS
Tensor Consulting Engineers Pvt Ltd., Coimbatore, Tamilnadu, India
Sr.Engineer (Mechanical Maintenance), Since September 2004
Core Competencies
• Working out various requirements with respect to utilities, machines, manpower & monitoring
overall maintenance operations for ensuring timely completion.
• Directing & instructing Maintenance Engineers and Technicians; monitoring expenses with
optimum utilization of resources.
2. • Monitoring implementation & documentation of quality systems; managing techno-
commercial activities relating to procurement of equipment.
• Deploying suitable manpower, equipment / materials and ensuring proper planning for timely
completion of jobs.
• Managing a team and guiding site staff members to address and resolve performance
bottlenecks.
• Effectuating preventive maintenance schedules of various kind of equipment to increase the
equipment uptime / reliability.
• Implementing techniques at the plant and effectively reducing maintenance cost of the plant.
• Dealing with OEMs & Contractors; arranging training for Maintenance Personnel on regular
basis to maintain the equipment in healthy condition.
Highlights
• Managed day to day maintenance activities and troubleshooting of all rotating and static
equipment of the plant.
• Interacted with OEM’s (Original Equipment Manufacturer) for troubleshooting and de-
bottlenecking.
• Thorough and hands on experience in preventive and breakdown maintenance of all types of
rotating and static equipment in processing plants.
• Ensure minimum plant equipment downtime through predictive & preventive maintenance..
• Administered preparation of preventive maintenance planning of equipment in co-ordination
with the other maintenance department.
• Supervised categorization of various equipments as critical, semi critical & non-critical jointly
with cross functional department.
• Oversaw equipments installation & commissioning and pipeline erection & commissioning.
• Optimization and Utilisation of spares of different type of critical, semi critical & non-critical
equipment.
• Procurement of equipment spares & communication with OEM or vendors.
3. • Executed BOM of all the critical equipment in the plant.
• Actively prepared SMPs (Standard Maintenance Procedure) and BOM ( Bill Of Material) for
different kinds of equipments like pumps, compressors, blowers, etc.
• Execute the condition monitoring of rotating equipment jointly with central inspection team.
• Preparation of FIR (Failure Investigation Report) and assist in investigation and analysis of
the failure. Implementation of FAR (Failure Analysis Recommendation).
• Carry out LLF (Look, Listen & Feel) as per plan.
• Recording of details maintenance activities as per guide lines, updating record in ERP,
constant up gradation of knowledge and imparting knowledge to subordinates.
• Well familiar with different safety aspects like HAZOP (Hazard & Operability Study), JHA ( Job
Hazard Analysis) , JSA ( Job Safety Analysis), TSC (Team Safety Committee) etc.
• Ensure compliance to safe work practices during maintenance & project execution.
• Familiar with Hazards Waste disposal process.
• Identify & execute the action plan to increase the plant reliability through “Reliability
Improvement Meeting”.
• Coordinate training of functional & safety for mechanical Personnel on regular basis to
maintain the equipment in healthy condition and also to ensure safe working condition.
• Execute the status of maintenance activities weekly basis through cross functional team
meeting.
• Providing training for fresh engineers & Technicians in the field of maintenance.
• Coordinate with other department such as store,Technical Service and others.
Maintenance Planning
Effectively handled Maintenance Planning
• Detailed Job planning (Researching, Scoping of work, Estimating of material and labor, job
requirements, Developing task instructions, Identifying tool and equipment) in Microsoft Excel or MS
Project.
4. • PM (Preventive Maintenance) plan and Standard Job Plan Development.
• Strong functional knowledge of ERP Module.
• Coordinating with operations, purchasing, materials management, maintenance personnel
and maintenance management.
• Planning and scheduling for shutdowns (major and minor) with MS Project.
• Making BOM (Bill Of Material) of all critical, semi-critical & non-critical equipment.
• Material code creation with respect to equipment BOM & making the material master.
• Procurement of spare of all equipment.
• Making purchase requisition of spare, checking TBA (Technical Bid Analysis) of quotation
placed, inspection the order spares after delivery.
• Checking consumption pattern on spares of all critical & semi critical equipment for the last 5
years. Make procurement of spares according to consumption pattern.
• Communication & follow-up with vendor (OEM or Developed vendor) regarding procurement &
technical issue.
• Make procurement of spare on & before time for planned annual turnaround of the plant.
• Communication & follow- up with material dept regarding procurement & purchase order
placing.
• Participation in budgetary preparation, tracking, and analysis.
• Assists the Maintenance Manager and Production Manager in periodic analysis of cost trends
with recommendations for continual improvement.
• Reviews all work order feedback and updates PM and Standard Work Orders in ERP
accordingly.
• Provide a total cost estimate for the work to be performed: labor, material, and outside
services.
• Maintains Equipment Files and ERP records to ensure accuracy, consistency, and current
information.
5. • Continuously improves the job estimate, planning and scheduling by receiving feedback from
maintenance supervisors, maintenance leads, production supervisors, engineers and production
planners.
• Follow up with supervisors and lead to ensure that completed work job packets are turned in
with improvement comments in a timely fashion.
• Follow up and communicates schedule to all resources: maintenance, production, outside
services, stores and engineering.
• Approach all aspect of the work being performed with safety as the highest priority
• Responsible for initial screening of incoming work orders, identification of scopes, and
analysis of required level of planning.
• Determines and includes of QA/QC requirement on jobs.
• Gathers necessary engineering or technical documents, specification and drawing.
• Estimates required hours on work order task, total work order duration, and skills required
performing the task.
• Making the annual maintenance report ( Parameters are Maintenance activities, Cost, Man
hour utilization)
Project Experience
Played a pivotal role in the “Project Max”, the 30% capacity expansion project of the Plant.
• Installation and commissioning of Centrifugal fan, Pump,axial fan,Reciprocating Compressor.
• Review of piping isometrics and involved in all aspects of various classes of piping.
• Oversaw equipment installation & commissioning and pipeline erection & commissioning.
• Review & Inspect technical specification of various static / rotary equipment, PFD, P&ID and
Equipment Data Sheets.
• Coordinate on-site project activities to ensure completion within the time.
• Review & Inspect plant layouts, GADs etc. from Maintenance, Inspection, and Safety and
Operational access point of view.
6. Turnaround Experience
Effectively handled more than 10 nos plant turnaround.
• Make proper planning (job/manpower) before turnaround. And make planning schedule.
• Details Job planning by MS Project.
• Make procurement of spare on & before time for planned annual turnaround of the plant.
• Jobs distribution to Engineer/Technician area or equipment wise.
• Job execution & updating the job planning schedule per day wise.
• Ensure proper safety precaution before any job.
• Maintenance of all stand-alone (critical) equipment during turnaround.
• Directing & instructing Maintenance Engineers and Technicians; monitoring expenses with
optimum utilization of resources during plant turn around.
• Make turnaround summary sheet after completion of shutdown.
Equipments Handled
Efficiently handled overhauling and maintenance of the rotating and static equipment of the plant.
Rotating Equipment
• Pumps – Centrifugal Pumps (Single Stage, Multi Stage), Reciprocating Pump, Gear Pump
(Internal, External).
• Compressors - Centrifugal Compressor , Reciprocating Compressor) and Screw Compressor.
• Blowers- centrifugal and axial
• Rotary Steam Filter
• Agitators.
• Gear)
• Mechanical Seals
• Vibration Analysis with SPM Instruments.
Static Equipment
• Pressure Relief Valve
7. • Bag Filter.
• Pipe Line, Different type of valves, Steam Traps.
PREVIOUS WORK EXPERIENCE
Flakt India Ltd, Chennai, Tamilnadu, India
CAD Engineer Trainee,From Aug’2003 to Aug’ 2004
Highlights:
• Design and drafting of industrial fan components like casing,impeller,shaft,base frame etc
using AutoCAD and PRO/E
ACADEMIC DETAILS
• B.E. (Mechanical Engineering) from SSM College Of engineering, Komarapalaym in 2003.
IT SKILLS
• AutoCAD (2d+3d),PRO/E
• Primavera P6 (Project planning and control),MS Project
• Completed 15 days Certificate course in “HVAC Design and Drafting” in DCS, Hydrabad.
• Completed 1 year “Diploma in information system management” from Aptech,India
• Well versed with MS Office Suite and Outlook
PERSONAL DETAILS
Date of Birth : 19th April, 1981
Permanent Address : 70/32,KambarStreet, Avarampatti,
Rajapalayam,
Tamilnadu
Languages : English and Tamil
8. Marital Status : married
Gender : Male
Nationality : Indian
Driving Licenses : Indian Light Motor Vehicle License,
PASSPORT DETAILS
Passport No : K 2503635.
Date of Issue : 30-January-2012.
Date of Expiry : 29 January 2022.
Place of Issue : Madurai, tamilnadu
DECLARATION
• I hereby declare that all the information given above is true to the best of my
knowledge. My objective is to motive myself to develop Organization with all my
strength.
G.PARAMAGURU