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Silcovert S™

PPT2013.01.01.15EN

www.nidec-asi.com
Silcovert S™

SILCOVERT S is a medium voltage load-commutated current source inverter (LCI) for
synchronous motors that provides speed regularity, monitoring and braking torque
regulation, V/Hz law shaping.
The flexibility of this product means that construction meets with the exact requirements of
the application. In 12 or 24 pulse configurations the SILCOVERT S gives precise power
control in applications requiring high power and/or speed ratings.
When necessary the same power converter can be used to brake the generator-turbine set,
regenerating the breaking power back into the network.

PPT2013.01.01.15EN

www.nidec-asi.com

2
Silcovert S™
Medium Voltage Drive

Supplied as a soft starter or an inverter (for
synchronous motors) the SILCOVERT S is
characterised by:
compact design;
 low weight;
 easy installation;
 minimum maintenance;
 high accuracy;
 air or water cooling system

PPT2013.01.01.15EN

www.nidec-asi.com

3
Silcovert S™
Medium Voltage Drive

Inverter Type:

LCI – Thyristor Technology

Main Supply Voltage
(3phase):

Air Cooling up to 4500 V
Water Cooling up to 11000 V

Input Frequency:

50/60 Hz ± 3%

Output Power:

65 MW

Output Voltage:

Air Cooling up to 4500 V
Water Cooling up to 10000 V

Output Frequency:

PPT2013.01.01.15EN

www.nidec-asi.com

5 up to 95Hz

4
Motor Power vs Motor Current
MOTOR POWER vs CURRENT - VOLTAGE [2x]
PF = 0.9
90000

12000

80000

50000
6000
40000
30000

4000

20000
2000
10000
0

AIR

8000

Voltage [Vrsm]

Power [kW]

60000

WATER

10000
70000

0
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
Current [Arms]
Power [kW] V=4.16kV

Power [kW] V=6.6kV

Power [kW] V=10kV

4.16kV

PPT2013.01.01.15EN

Power [kW] V=5.6kV
5.6kV

6.6kV

10kV

www.nidec-asi.com

5
Silcovert S™
Configuration

~

=
SM

=

~
=

=

SM

~

~

~

=

12 pulse / 6 pulse

6 pulse / 6 pulse

=

~
=
~

~

=

~
SM

=

=
=

=

SM

~

~

=

~

=
~
=

~
=

~

24 pulse / 12 pulse

PPT2013.01.01.15EN

12 pulse / 12 pulse

www.nidec-asi.com

6
Silcovert S™
Forced Air

PPT2013.01.01.15EN

www.nidec-asi.com

7
Silcovert S™
Water Cooling System

External Water to Air Exchanger

PPT2013.01.01.15EN

www.nidec-asi.com

8
Silcovert S™
Water Cooling System

Internal Water to Water Exchanger

PPT2013.01.01.15EN

www.nidec-asi.com

9
Main System Components

Power Converter:
the rectifier and inverter
use as a standard a 6pulse three-phase
thyristors controlled bridge,
fitted in air-cooled or
de-ionized water-cooled
heat sinks.

PPT2013.01.01.15EN

Thyristors:

The DC link reactor:

grouped in an array called a stack (4 – 8
thyristors), the number that are connected
in series is selected based on the
magnitude of the prospective peak
voltage.
Above is a typical 3-stacks 8-thyristors
power module. The stack auxiliary
devices include snubber capacitors &
resistors, firing board, firing high insulation
transformer.

decouples the line bridge
(rectifier) from the load
bridge (inverter). They
smooth and reduce the
ripple in the direct current
flowing in the intermediate
circuit between the rectifier
and the inverter bridges.

www.nidec-asi.com

10
Main System Components

Power Converter (Front)
PPT2013.01.01.15EN

Power Converter (Rear)
www.nidec-asi.com

11
Cooling Systems
Air Cooling & Water Cooling
Air Cooling for power up to 10000 kW
The air is drawn into the cubicle by the converter fan and ejected from the top or carried out by means of air
ducts. Air forced cooling system it’s a very reliable way of cooling semiconductors devices, with minimal
maintenance costs. NIDEC ASI mounts a special device called anemometer on the top of the converter
panel, the converter is tripped if the fan is faulted or the air is not circulating.
Water Cooling for power above 10000 kW
De-ionized water is used to remove the heat from the thyristors and snubber resistors to a heat exchanger
(water-to-water or water-to-air). The converter’s primary cooling system is a closed-loop system with a
water tank. The de-ionized water circulates from the pump through the heat exchanger to the converter
bridge and returns to the pump. In most application also the DC link reactor is water-cooled. The water
cooling system is made up of the following components:
• Pump-motor group
• Tank
• Deionization system
• Conductivity measuring system
• Filter
• Exchanger
• Instruments
• Hydraulic Connections
• Cooling System Control

PPT2013.01.01.15EN

www.nidec-asi.com

12
Silcovert S™
40ft Container Mounting

DC Link Reactor

PPT2013.01.01.15EN

Thyristor Power
Converter Front View

www.nidec-asi.com

Thyristor Power
Converter Rear View

13
Silcovert S HMI
Instrumentation & Monitoring

The operator interface (SSDTERM)
enables the operator to perform quick and
efficient analysis on the digital regulator
status.

Display – makes up of the principal
electrical quantities (line and motor
current/voltage, speed set-point, speed
feedback, etc.), these same quantities are
also displayed as digital values.

Scope – is an oscilloscope function that
enables the real time display of selected
analog and digital variables.

PPT2013.01.01.15EN

www.nidec-asi.com

14
HMI
Control & Diagnostic Panels
Transformer and temperature monitoring
Visual display of the motor and transformers windings
temperature.
A traffic light for each motor and transformer displays the
status of protection (green means normal operation,
yellow – warning and red – trip).

Black Box: enables the operator to
examine the status of up to 8
variables (selected parameters)
before and after a certain event (ex.
Trip).
Contents can be saved as ASCII
file, and exported for further
examination
and
remote
transmission. (Also refer to the
Oscilloscope function)

PPT2013.01.01.15EN

www.nidec-asi.com

15
HMI
Control & Diagnostic Panels

Deionised cooling system – hydraulic circuit
It permits to display the motors status and the
numeric value of the water temperature, absolute and
differential pressure, conductivity, flow.
When the system is in local mode start/stop of
hydraulic pump is allowed from this page.

Thyristor Status Lay Out
The Lay -Out permits to display the Thyristor status
(green means status Ok, yellow means warning and
red means presence of trip).
Also the status (RUN,ALARM,TRIP) of the devices
(TC1,TC2, CONVERTER N.1, CONVERTER N.2,
MOTOR) is displayed.

PPT2013.01.01.15EN

www.nidec-asi.com

16
HMI
Control & Diagnostic Panels

Oscilloscope Function
Operator settings can be viewed through this function allowing a
visual assessment of drive functionality and status.

Event-Alarm - Trip Report
One of the most important functions of HMI systems is the alarm's
management recall.
The basic goals of this function are as follows:
1. Detect alarm conditions reported by basic automation PLCs
2. Notify any new alarm condition to the operators
3. Allow the operator to recognize (acknowledge) the new alarms.
The alarms' summary page shall allow following functions:
1. Presentation of alarms in form of list in chronological order.
2. Alarms are in different colours according to priorities.
All alarms are date and time summarised on the summary page.

PPT2013.01.01.15EN

www.nidec-asi.com

17
Silcovert S™
Principal Applications

 Starter for gas turbine generator
 Starter for hydro turbine generator
 Starter for synchronous compensator
 Starter for large synchronous motor
 VFD for synchronous motor up to 75 MW
 Marine propulsion VFD motor
 Gas compressor VFD motor

PPT2013.01.01.15EN

www.nidec-asi.com

18

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Nidec asi silcovert s

  • 2. Silcovert S™ SILCOVERT S is a medium voltage load-commutated current source inverter (LCI) for synchronous motors that provides speed regularity, monitoring and braking torque regulation, V/Hz law shaping. The flexibility of this product means that construction meets with the exact requirements of the application. In 12 or 24 pulse configurations the SILCOVERT S gives precise power control in applications requiring high power and/or speed ratings. When necessary the same power converter can be used to brake the generator-turbine set, regenerating the breaking power back into the network. PPT2013.01.01.15EN www.nidec-asi.com 2
  • 3. Silcovert S™ Medium Voltage Drive Supplied as a soft starter or an inverter (for synchronous motors) the SILCOVERT S is characterised by: compact design;  low weight;  easy installation;  minimum maintenance;  high accuracy;  air or water cooling system PPT2013.01.01.15EN www.nidec-asi.com 3
  • 4. Silcovert S™ Medium Voltage Drive Inverter Type: LCI – Thyristor Technology Main Supply Voltage (3phase): Air Cooling up to 4500 V Water Cooling up to 11000 V Input Frequency: 50/60 Hz ± 3% Output Power: 65 MW Output Voltage: Air Cooling up to 4500 V Water Cooling up to 10000 V Output Frequency: PPT2013.01.01.15EN www.nidec-asi.com 5 up to 95Hz 4
  • 5. Motor Power vs Motor Current MOTOR POWER vs CURRENT - VOLTAGE [2x] PF = 0.9 90000 12000 80000 50000 6000 40000 30000 4000 20000 2000 10000 0 AIR 8000 Voltage [Vrsm] Power [kW] 60000 WATER 10000 70000 0 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Current [Arms] Power [kW] V=4.16kV Power [kW] V=6.6kV Power [kW] V=10kV 4.16kV PPT2013.01.01.15EN Power [kW] V=5.6kV 5.6kV 6.6kV 10kV www.nidec-asi.com 5
  • 6. Silcovert S™ Configuration ~ = SM = ~ = = SM ~ ~ ~ = 12 pulse / 6 pulse 6 pulse / 6 pulse = ~ = ~ ~ = ~ SM = = = = SM ~ ~ = ~ = ~ = ~ = ~ 24 pulse / 12 pulse PPT2013.01.01.15EN 12 pulse / 12 pulse www.nidec-asi.com 6
  • 8. Silcovert S™ Water Cooling System External Water to Air Exchanger PPT2013.01.01.15EN www.nidec-asi.com 8
  • 9. Silcovert S™ Water Cooling System Internal Water to Water Exchanger PPT2013.01.01.15EN www.nidec-asi.com 9
  • 10. Main System Components Power Converter: the rectifier and inverter use as a standard a 6pulse three-phase thyristors controlled bridge, fitted in air-cooled or de-ionized water-cooled heat sinks. PPT2013.01.01.15EN Thyristors: The DC link reactor: grouped in an array called a stack (4 – 8 thyristors), the number that are connected in series is selected based on the magnitude of the prospective peak voltage. Above is a typical 3-stacks 8-thyristors power module. The stack auxiliary devices include snubber capacitors & resistors, firing board, firing high insulation transformer. decouples the line bridge (rectifier) from the load bridge (inverter). They smooth and reduce the ripple in the direct current flowing in the intermediate circuit between the rectifier and the inverter bridges. www.nidec-asi.com 10
  • 11. Main System Components Power Converter (Front) PPT2013.01.01.15EN Power Converter (Rear) www.nidec-asi.com 11
  • 12. Cooling Systems Air Cooling & Water Cooling Air Cooling for power up to 10000 kW The air is drawn into the cubicle by the converter fan and ejected from the top or carried out by means of air ducts. Air forced cooling system it’s a very reliable way of cooling semiconductors devices, with minimal maintenance costs. NIDEC ASI mounts a special device called anemometer on the top of the converter panel, the converter is tripped if the fan is faulted or the air is not circulating. Water Cooling for power above 10000 kW De-ionized water is used to remove the heat from the thyristors and snubber resistors to a heat exchanger (water-to-water or water-to-air). The converter’s primary cooling system is a closed-loop system with a water tank. The de-ionized water circulates from the pump through the heat exchanger to the converter bridge and returns to the pump. In most application also the DC link reactor is water-cooled. The water cooling system is made up of the following components: • Pump-motor group • Tank • Deionization system • Conductivity measuring system • Filter • Exchanger • Instruments • Hydraulic Connections • Cooling System Control PPT2013.01.01.15EN www.nidec-asi.com 12
  • 13. Silcovert S™ 40ft Container Mounting DC Link Reactor PPT2013.01.01.15EN Thyristor Power Converter Front View www.nidec-asi.com Thyristor Power Converter Rear View 13
  • 14. Silcovert S HMI Instrumentation & Monitoring The operator interface (SSDTERM) enables the operator to perform quick and efficient analysis on the digital regulator status. Display – makes up of the principal electrical quantities (line and motor current/voltage, speed set-point, speed feedback, etc.), these same quantities are also displayed as digital values. Scope – is an oscilloscope function that enables the real time display of selected analog and digital variables. PPT2013.01.01.15EN www.nidec-asi.com 14
  • 15. HMI Control & Diagnostic Panels Transformer and temperature monitoring Visual display of the motor and transformers windings temperature. A traffic light for each motor and transformer displays the status of protection (green means normal operation, yellow – warning and red – trip). Black Box: enables the operator to examine the status of up to 8 variables (selected parameters) before and after a certain event (ex. Trip). Contents can be saved as ASCII file, and exported for further examination and remote transmission. (Also refer to the Oscilloscope function) PPT2013.01.01.15EN www.nidec-asi.com 15
  • 16. HMI Control & Diagnostic Panels Deionised cooling system – hydraulic circuit It permits to display the motors status and the numeric value of the water temperature, absolute and differential pressure, conductivity, flow. When the system is in local mode start/stop of hydraulic pump is allowed from this page. Thyristor Status Lay Out The Lay -Out permits to display the Thyristor status (green means status Ok, yellow means warning and red means presence of trip). Also the status (RUN,ALARM,TRIP) of the devices (TC1,TC2, CONVERTER N.1, CONVERTER N.2, MOTOR) is displayed. PPT2013.01.01.15EN www.nidec-asi.com 16
  • 17. HMI Control & Diagnostic Panels Oscilloscope Function Operator settings can be viewed through this function allowing a visual assessment of drive functionality and status. Event-Alarm - Trip Report One of the most important functions of HMI systems is the alarm's management recall. The basic goals of this function are as follows: 1. Detect alarm conditions reported by basic automation PLCs 2. Notify any new alarm condition to the operators 3. Allow the operator to recognize (acknowledge) the new alarms. The alarms' summary page shall allow following functions: 1. Presentation of alarms in form of list in chronological order. 2. Alarms are in different colours according to priorities. All alarms are date and time summarised on the summary page. PPT2013.01.01.15EN www.nidec-asi.com 17
  • 18. Silcovert S™ Principal Applications  Starter for gas turbine generator  Starter for hydro turbine generator  Starter for synchronous compensator  Starter for large synchronous motor  VFD for synchronous motor up to 75 MW  Marine propulsion VFD motor  Gas compressor VFD motor PPT2013.01.01.15EN www.nidec-asi.com 18