Cluster applications 2019
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This document discusses cluster tool applications for sheet metal working. It provides examples of different types of cluster tools including solid style and insert style cluster tools. Cluster tools guarantee exact center-to-center positions for punching holes and other operations. Examples shown include complex cluster tools for coil pressing, perforating sheets with various hole patterns, combining punching and other operations in a single cluster tool, and fully guided cluster tools that eliminate the risk of breaking punch tips.
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Cluster applications 2019
A cluster tool guarantees exact center-to-center positions at all times and for future product runs. There are solid style and insert style cluster tools, with insert style having a higher initial cost but lower replacement cost. Cluster tools can be used for complex applications like perforating sheets with various hole patterns and shapes or combining punching with other processes in one tool.
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Cluster tools are used to produce repeat holes or patterns in sheet metal. They guarantee exact center-to-center positions of holes across production runs. Cluster tools are efficient because they increase the number of holes made in a single press, reducing costs and machine wear. The document provides examples of customer cluster tools developed by Mate that punch various hole patterns and shapes to inspire new applications for punch presses.
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Cluster applications 2019
A cluster tool guarantees exact center-to-center positions at all times and for future product runs. There are solid style and insert style cluster tools, with insert style having a higher initial cost but lower replacement cost. Cluster tools can be used for complex applications like perforating sheets with various hole patterns and shapes or combining punching with other processes in one tool.
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7) Other solutions include
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This document provides summaries of various assembly solutions from Mate Precision Tooling, including:
1) Centerpoint helps with exact positioning of thread studs for welding.
2) EasyTap is a drop-in tapping tool for threads up to M8.
3) Film cutting provides precut areas to facilitate assembly and clear areas for secondary operations.
4) Advanced film cutters can cut plastic film without leaving marks, best used with brush dies.
5) HexLock, SnapLock, and SnapLock+ provide quick and secured assembly without secondary operations.
6) Threadforming is shown being used for special screws, rivets, standard metric bolts, and electrical cabinets.
7) Other solutions include
Assembly solutions 2019
This document provides summaries of various assembly solutions from Mate Precision Tooling, including:
1) Centerpoint helps with exact positioning of thread studs for welding.
2) EasyTap is a drop-in tapping tool for threads up to M8.
3) Film cutting provides precut areas to facilitate assembly and clear areas for secondary operations.
4) Advanced film cutters can cut plastic film without leaving marks, best used with brush dies.
5) HexLock, SnapLock, and SnapLock+ provide quick and secured assembly without secondary operations.
6) Threadforming is shown being used for special screws, rivets, standard metric bolts, and electrical cabinets.
7) Other solutions include
Logos+numbering 2019
The document discusses various embossing and marking applications that can be done using Mate tools. It describes cold forged embossing which guarantees readability after painting. It also describes using V-line incision tools for standard and custom inscriptions, as well as stamping tools that allow for flexible alphanumeric marking and sequential part identification numbering. The document promotes Mate tools for embossing, marking, scribing, and stamping applications to help sheet metal professionals.
Special shapes 2019
This document discusses special shapes that can be punched using tools, including high-precision contours, complex corners that can be cut in one hit with exact dimensions, and large round holes that can be made without indexing by using two tools in non-index stations to make the hole in three hits each. The overall mission is to respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.
Special forming applications_2019
This document discusses various special forming applications and solutions for deburring and punching operations. It presents 15 examples of specialized tools and techniques for eliminating secondary deburring, forming parts with close spacing, punching thick materials, creating special bridge shapes, and performing complex bends in single or multiple operations. The overall goal is to provide inspiration for sheet metal professionals through high-quality precision tooling and services.
Rib+offset tools 2019
This document discusses various tooling options for sheet metal forming applications, including beads, ribs, offsets, and rollers that can be used with machines capable of ram down mode. It also presents the Mate Rollerball tool for adding ribs and offsets, and highlights the Web Tool for strengthening parts and saving on material costs. The overall mission is to respect, support, and inspire sheet metal professionals worldwide with quality tools and services.
Punching+forming combined 2019
This document discusses various techniques for punching and forming sheet metal while avoiding curling. It presents solutions such as using a gripper line around the embossing to isolate the forming area, a relieved stripper and die, and ensuring the sheet border and areas near holes remain unaffected. Various techniques are shown that can pierce, emboss, and extrude the sheet metal in a single hit or through progressive multiple hits.
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Cluster applications 2019
- 1. CLUSTER APPLICATIONS FOR YOUR INSPIRATION All images copyright Mate Precision Tooling, Inc.
- 2. A cluster tool guarantees exact center-to-center positions, at all times, and also for future product runs CLUSTER APPLICATIONS 2
- 4. Solid Style Cluster Tools (solid style allows closer punch points and maximum spread) CLUSTER APPLICATIONS 4
- 5. Insert Style Cluster Tools: higher initial cost, but lower replacement cost 5 CLUSTER APPLICATIONS
- 6. A cluster tool guarantees exact center-to-center positions, at all times, also for future product runs CLUSTER APPLICATIONS 6
- 7. Cluster tooling CLUSTER APPLICATIONS 7 Complex cluster tool for coil press application (etch 02168157)
- 8. Perforating sheets with 18 hole shape cluster (double spacing) CLUSTER APPLICATIONS 8
- 9. 3 x 3 pre-pierce and extrusion in thin aluminum 9 CLUSTER APPLICATIONS
- 10. Perforating sheets with 20 and 120 hole cluster Etch# 11101828 CLUSTER APPLICATIONS 10
- 11. CLUSTER APPLICATIONS 11 Ultra B-station Cluster Punch: Insert Style vs. Solid Style
- 12. Special Cluster Application CLUSTER APPLICATIONS 12
- 13. Re-use of expensive tooling throughout different platforms (D-station adapter for Trumpf style tooling) CLUSTER APPLICATIONS – MATE TRAPTER 13
- 14. Combination of punching and V-line, in one (insert style) cluster tool (etch 01148246) CLUSTER APPLICATIONS 14
- 15. ‘Fully Guided’ FULLY GUIDED CLUSTER APPLICATIONS 15 ‘Fully Guided’ eliminates the risk of breaking punch tips
- 16. 0.8mm round and 0.5x6mm obround in 0.6mm stainless FULLY GUIDED FOR SMALLEST POSSIBLE HOLES 16 ‘Fully Guided’ eliminates risk of breaking punch tips
- 17. 0.8mm round and 0.5x6mm obround in 0.6mm stainless FULLY GUIDED FOR SMALLEST POSSIBLE HOLES 17 ‘Fully Guided’ eliminates the risk of breaking punch tips
- 18. ‘Fully Guided’ FULLY GUIDED CLUSTER TOOLS 18 ‘Fully Guided’ eliminates the risk of breaking punch tips
- 19. POWDER STEEL CLUSTER TOOLS 19 Powder Steel reduces tool maintenance and increases machine uptime Versadie design may help keep the sheet flatter
- 20. OUR MISSION: To personally respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.