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Taking Control of Supplier Quality:
 5 Best Practices for Implementing a Successful
         Supplier Governance Program



                                              Gerard J. Pearce
                                              Executive Vice President
                                                   SQA Services, Inc.

                          www.sqaservices.com - "Global Quality on Demand"
TODAY
                    Objectives:
• Reiterate the current state and why
• Explore five best practices


   Agenda:
           5          10          15                20                  25                30

overview
       background
                           best practices overview
                                                                             summary


                                       www.sqaservices.com - "Global Quality on Demand"
FORCES ON SUPPLIER QUALITY
Challenges inside your supply chain
  – Moving Target
  – Distance
  – Can’t go, shouldn’t go
  – Mergers, acquisitions, splits and spinoffs
  – Global Financial Crisis
  – Cultural and local knowledge factors
  – CAR Sickness



                               www.sqaservices.com - "Global Quality on Demand"
FORCES ON SUPPLIER QUALITY
Challenges inside your company
  – Resources Vs Requirements
  – More travel
  – More detective work/chasing
  – Connection
  – Standard Tools
  – Greater detail, number and
    frequency



                           www.sqaservices.com - "Global Quality on Demand"
TAKING CONTROL OF
             SUPPLIER QUALITY



5 best practices
  that support
   successful
    control
                                            All linked.

                                     All there already?

                   www.sqaservices.com - "Global Quality on Demand"
HARNESSING SUPPLIER
                                DATA ANALYTICS
Integrating supplier data:
                                                Quality / Performance
                                                     Are they succeeding?
  Compliance
- Are they set up to
     succeed?               Overall Risk
                         Supplier Scorecard
                        Supplier Dashboard
                       Supplier Quality Profile
       External               …others?
        factors
      - Are they                                          Criticality
    impacted by the
                                                  - how important are they?
     environment?

                                      www.sqaservices.com - "Global Quality on Demand"
HARNESSING SUPPLIER
                       DATA ANALYTICS
Prioritization                                       supplier quality focus
  – Based on status                                      low         medium          high
  – Strategic Partners
  – Strategic Stinkers                      high



                         supplier status
  – Regional Coverage

                                           medium



                                            low



                                           www.sqaservices.com - "Global Quality on Demand"
HARNESSING SUPPLIER
                      DATA ANALYTICS
Aim to create “Supply Chain Intelligence”




                          www.sqaservices.com - "Global Quality on Demand"
MANAGING SUPPLIER QUALITY
                       PROGRAMS
Process I
‘Manufactured’ Supplier Evaluation
  – Consistency Vs Redundancy
  – Consider all the moving parts and control them
  – Map all activity
  – Free up high-value resources for high-value tasks
  – Invite self-serve visibility rather than reports
  – Steal ideas with pride


                             www.sqaservices.com - "Global Quality on Demand"
MANAGING SUPPLIER QUALITY
                       PROGRAMS
Process II
‘Bigger Picture’ Supplier Evaluation
  – View evaluation as part of a larger process
  – Increase the evaluation scope to add value
    (counterfeit risk, process capability)
  – Exploit ‘Administrative Intelligence’




                             www.sqaservices.com - "Global Quality on Demand"
MANAGING SUPPLIER QUALITY
                        PROGRAMS
Tools
  – Consensus on what the tools are and how to use
    them
  – More than a checklist (templates, notifications,
    gold samples, lessons learned)
  – Feedback loop through review
  – Share with pride




                            www.sqaservices.com - "Global Quality on Demand"
MANAGING SUPPLIER QUALITY
                        PROGRAMS
Automation
  – Support the process, not just the results
  – Align with IT strategy and existing infrastructure
  – Eliminate manual steps
  – Monitoring and alerts
                                                         t!
  – Facilitate exchanges (beyond Outlook)            aler

  – View towards SC intelligence
  – ‘Careful what you wish for…


                                www.sqaservices.com - "Global Quality on Demand"
BROADENING
                    SUPPLIER ASSESSMENT
• What’s wrong with supplier audits?
• Not suitable for every supplier
• Objective moves away from supplier
  ‘selection’
• Focus more on continuous improvement
• Added elements typically reflect critical
  industry topics


                          www.sqaservices.com - "Global Quality on Demand"
BROADENING SUPPLIER
                                  ASSESSMENT
Integrated Focus in
   Assessments:
                          Capability of
                           Processes            Performance
                                                                   Risk
                                                                Management

                   Regulation         Investigation
                   Compliance           Process
Capability of
Measurement
  Systems
                Quality
                Systems


                                   www.sqaservices.com - "Global Quality on Demand"
STREAMLINING SUPPLIER
                   CORRECTIVE ACTION
Set up for success
  – Establish or reinforce the process
  – Identify the stakeholders
  – Opportunity presented by corrective action
  – Different levels of corrective action
  – Avoid ‘CAR sickness’




                            www.sqaservices.com - "Global Quality on Demand"
STREAMLINING SUPPLIER
                   CORRECTIVE ACTION
Close the loop
  – Explain the process
  – Follow-up
  – Help the supplier
  – Act on results




                          www.sqaservices.com - "Global Quality on Demand"
COOPERATION AND SUPPLIER
                   IMPROVEMENT
Share Responsibility
  – Obtain commitment up front
  – Data: do it once, do it fast, do it right
  – Develop two-way visibility
  – Buy-in eliminates redundancy, errors
  – Establish ‘Controlled Connection’ through
    organizational boundaries
  – Opportunities beyond simple transactions
  – Promote a collaborative, time-saving environment


                            www.sqaservices.com - "Global Quality on Demand"
COOPERATION AND SUPPLIER
                   IMPROVEMENT
Take the lead
  – Identify resources
  – Agree minimum acceptance criteria
  – Use closure date guidelines for milestones
  – Have a library of improvement tools
  – Monitor in line with streamlined Corrective
    Action
  – Adjust accordingly


                             www.sqaservices.com - "Global Quality on Demand"
Objectives:                        SUMMARY
• Reiterate the current state and why
• Explore five best practices



 • Recognize challenges of Supply
   Chain Control
 • Adopt best practices, starting
   with a risk-based approach
 • Look for better ways to use what
   you have
 • Look for ways to share the
   burden with suppliers

                                 www.sqaservices.com - "Global Quality on Demand"
THANK YOU!


Questions and further information:

                 Gerard Pearce
                  310-802-4448
        gpearce@sqaservices.com


                   www.sqaservices.com - "Global Quality on Demand"

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Taking Control of Supplier Quality

  • 1. Taking Control of Supplier Quality: 5 Best Practices for Implementing a Successful Supplier Governance Program Gerard J. Pearce Executive Vice President SQA Services, Inc. www.sqaservices.com - "Global Quality on Demand"
  • 2. TODAY Objectives: • Reiterate the current state and why • Explore five best practices Agenda: 5 10 15 20 25 30 overview background best practices overview summary www.sqaservices.com - "Global Quality on Demand"
  • 3. FORCES ON SUPPLIER QUALITY Challenges inside your supply chain – Moving Target – Distance – Can’t go, shouldn’t go – Mergers, acquisitions, splits and spinoffs – Global Financial Crisis – Cultural and local knowledge factors – CAR Sickness www.sqaservices.com - "Global Quality on Demand"
  • 4. FORCES ON SUPPLIER QUALITY Challenges inside your company – Resources Vs Requirements – More travel – More detective work/chasing – Connection – Standard Tools – Greater detail, number and frequency www.sqaservices.com - "Global Quality on Demand"
  • 5. TAKING CONTROL OF SUPPLIER QUALITY 5 best practices that support successful control All linked. All there already? www.sqaservices.com - "Global Quality on Demand"
  • 6. HARNESSING SUPPLIER DATA ANALYTICS Integrating supplier data: Quality / Performance Are they succeeding? Compliance - Are they set up to succeed? Overall Risk Supplier Scorecard Supplier Dashboard Supplier Quality Profile External …others? factors - Are they Criticality impacted by the - how important are they? environment? www.sqaservices.com - "Global Quality on Demand"
  • 7. HARNESSING SUPPLIER DATA ANALYTICS Prioritization supplier quality focus – Based on status low medium high – Strategic Partners – Strategic Stinkers high supplier status – Regional Coverage medium low www.sqaservices.com - "Global Quality on Demand"
  • 8. HARNESSING SUPPLIER DATA ANALYTICS Aim to create “Supply Chain Intelligence” www.sqaservices.com - "Global Quality on Demand"
  • 9. MANAGING SUPPLIER QUALITY PROGRAMS Process I ‘Manufactured’ Supplier Evaluation – Consistency Vs Redundancy – Consider all the moving parts and control them – Map all activity – Free up high-value resources for high-value tasks – Invite self-serve visibility rather than reports – Steal ideas with pride www.sqaservices.com - "Global Quality on Demand"
  • 10. MANAGING SUPPLIER QUALITY PROGRAMS Process II ‘Bigger Picture’ Supplier Evaluation – View evaluation as part of a larger process – Increase the evaluation scope to add value (counterfeit risk, process capability) – Exploit ‘Administrative Intelligence’ www.sqaservices.com - "Global Quality on Demand"
  • 11. MANAGING SUPPLIER QUALITY PROGRAMS Tools – Consensus on what the tools are and how to use them – More than a checklist (templates, notifications, gold samples, lessons learned) – Feedback loop through review – Share with pride www.sqaservices.com - "Global Quality on Demand"
  • 12. MANAGING SUPPLIER QUALITY PROGRAMS Automation – Support the process, not just the results – Align with IT strategy and existing infrastructure – Eliminate manual steps – Monitoring and alerts t! – Facilitate exchanges (beyond Outlook) aler – View towards SC intelligence – ‘Careful what you wish for… www.sqaservices.com - "Global Quality on Demand"
  • 13. BROADENING SUPPLIER ASSESSMENT • What’s wrong with supplier audits? • Not suitable for every supplier • Objective moves away from supplier ‘selection’ • Focus more on continuous improvement • Added elements typically reflect critical industry topics www.sqaservices.com - "Global Quality on Demand"
  • 14. BROADENING SUPPLIER ASSESSMENT Integrated Focus in Assessments: Capability of Processes Performance Risk Management Regulation Investigation Compliance Process Capability of Measurement Systems Quality Systems www.sqaservices.com - "Global Quality on Demand"
  • 15. STREAMLINING SUPPLIER CORRECTIVE ACTION Set up for success – Establish or reinforce the process – Identify the stakeholders – Opportunity presented by corrective action – Different levels of corrective action – Avoid ‘CAR sickness’ www.sqaservices.com - "Global Quality on Demand"
  • 16. STREAMLINING SUPPLIER CORRECTIVE ACTION Close the loop – Explain the process – Follow-up – Help the supplier – Act on results www.sqaservices.com - "Global Quality on Demand"
  • 17. COOPERATION AND SUPPLIER IMPROVEMENT Share Responsibility – Obtain commitment up front – Data: do it once, do it fast, do it right – Develop two-way visibility – Buy-in eliminates redundancy, errors – Establish ‘Controlled Connection’ through organizational boundaries – Opportunities beyond simple transactions – Promote a collaborative, time-saving environment www.sqaservices.com - "Global Quality on Demand"
  • 18. COOPERATION AND SUPPLIER IMPROVEMENT Take the lead – Identify resources – Agree minimum acceptance criteria – Use closure date guidelines for milestones – Have a library of improvement tools – Monitor in line with streamlined Corrective Action – Adjust accordingly www.sqaservices.com - "Global Quality on Demand"
  • 19. Objectives: SUMMARY • Reiterate the current state and why • Explore five best practices • Recognize challenges of Supply Chain Control • Adopt best practices, starting with a risk-based approach • Look for better ways to use what you have • Look for ways to share the burden with suppliers www.sqaservices.com - "Global Quality on Demand"
  • 20. THANK YOU! Questions and further information: Gerard Pearce 310-802-4448 gpearce@sqaservices.com www.sqaservices.com - "Global Quality on Demand"