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CEMENT INDUSTRY
PRODUCT
PRESENTATION.
HTD EMPIRE
Customize Solution In
Temperature Sensing
TO BE WORLD’S NO.1
COMPANY IN TEMPERATURE
SENSING FIELD.
VISION
ISO Certificate
Hi-Tech Transducers & Devices
An ISO 9001 : 2008 Registered Company
Custom Built Manufacturer of
• Microprocessor Base Digital Temperature Indicators, Controllers & Scanners.
• Microprocessor Base Digital Timers & Counters.
• Pid Controller.
• Paperless Recorder
• Thermocouples: CR/AL, FE/K, PT PT RH 10% & 13%
• RTD‘ S : PT 100, PT 500 & PT 1000.
• Thermo Wells.
• Rtd Extension Cables.
• Thermocouple Compensating Cable.
DEPARTMENTAL PHOTOS
RECEPTION M.I DEPT
PRODUCTION NABL LAB
Organization ChartDIRECTOR
Sr. Mgr.
Business
Development
Dy. Mgr.
Business
Development
Ass. Mgr
Business
Development
Sr. Executive
Customer
Care
DISPATCH
(2)
GM
(Technical)
Sr. Mgr.
Production &
QA
Dy. Mgr
Production
Asst. Mgr.
QA
Sr.
Supervisor
(4)
Prod. Asst.
Staff (4)
Dy. Mgr.
Account
Sr. Mgr.
Purchase &
Store
Asst. Mgr.
Stores
R & D
Engineer
Turnover For Last 4 Years
2.28 2.38
2.7
2.9
0
0.5
1
1.5
2
2.5
3
3.5
2009-2010 2010-2011 2011-2012 2012-2013 (Unaudited)
Sales Turnover in Cr.
RTD for Main Bearing, Cement Mill, Kiln, Raw Mill
Temperature
 Construction : Head Type
 Type Of Thermocouple : PT100 ( RTD)
 Configuration : Simplex / Duplex
 Protection Tube : Seamless SS316
 Dimensions : OD : 6 mm, Total L – As per the Application it varies
 Compression Fittings : Union Nipple Union
 Operating Temp : 0 – 150 Deg.C.
Dimensional Chart
Sr.No. Length Description
01 880 mm Coal Mill
02 940 mm Raw Mill
03 880 mm Cement Mill
04 745 mm Cement Mill
05 660 mm Cement Mill
06 880 mm Klin
Thermocouple for Kiln Input
 Construction : Weatherproof Head Type
 Type Of Thermocouple :Cr/Al Thermocouple
 Configuration : Simplex / Duplex
 Protection Tube : Cimenti,
 Dimensions : O.D-22mm,L-1000MM
 Operating Temp : 0 – 1100 Deg.C.
Cement
Application &
Temp.
Critical Parameter Sensor
type
Sheath Category T/W Category Process
Connection
Preheater Gas
Outlet Temp.
(175 to 185
Deg.C)
Dusty Atmosphere,
Dust is soft & sticky
PT-100 SS316, DIA – 6 MM SS316,DIA – 12.5
/ 7.5
½” BSP
Preheter Gas
Inlet Temp.
( 300 – 445
Deg.C)
Dusty Atmosphere,
Dust is Soft & Sticky
K Type SS316, Dia – 6 MM SS316, Dia - 12.5
/ 7.5
¼” Bsp
Clinker Cooler
Gas Outlet Temp.
( 100 Deg.C.)
Gas Inlet ( 400
Deg. )
Dusty Atmosphere.
Dust is Coarse, Hard
& Abrasive
PT-100
K Type
SS316, Dia – 6 MM Ss316 with
Tungsten
Carbide Coating,
Dia- 12.5 / 7. 5
¼” Bsp
Preheater
Furance
( 800 - 1000
Deg.C)
High Operating
Temp. High
Mechanical Stress,
Dusty Atmosphere
Vibration
K Type MI SS310, Dia –
6mm,L- 1050 MM
Inconnel 600
Barstock T/W ,
Dia- 26 / 8.0 , L-
1000 MM
¾” BSP
Preheater
Furnace
( 1200 Deg.C )
High Operating
Temp. High
Mechanical Stress,
Dusty Atmosphere
Vibration
R Type Double Recry. Alu.
Tube dia- 20 /15 ,
Inner – tube Dia –
12.5 / 7.5 , L- 1000
MM
No No
Quality Assurance
OIL BATH
Specification
• To test the temperature at 250
Deg.C Tempsens Oil Bath is
used.
• Type: Calsys 500.
• Sr.No.:510
• Temp Range: 50 to 250 Deg.c
• Power:1.5 KW
ISOTECH BATH
Specification
• ISOTECH Dry Block Calibrator
is used for temperature range up
to 1200 Deg.C
• Model : PEGASAS (Basic)Dry
Block Calibrator
• Temp Range: Ambient to 1200
Deg.C
• Heating Rate : 25 Deg.C
• Indicator Unit : Deg.C
• Stability : 0.1Deg.C
• Supply Voltage: 200 to 240 Volts
• Power : 2.5 KW
Master Traceability – RTD ( PT100)
Master Traceability – R Type T/C
Testing Reports
List of Customers
• Walchandnangar Industries
• Murli Industries, Cement Unit
• Chettinad Cements
• Dalmia Cements
• Madras Cements
Our Valuable Customer PO
PERFORMANCE
LETTER FROM
CUSTOMERS OF
CEMENT SECTOR.
POOR GOOD VERY GOOD EXCELLENT TOTAL
CUSTOMER CARE HANDLING 1 9 28 38 76
DELIVERY AS PER EXPECTATION 0 18 34 25 77
QUALITY SATISFACTION 4 14 27 32 77
COST Vs QUALITY BENEFIT 1 13 36 24 74
TOTAL : 6 54 125 119 304
1
9
28
38
76
0
18
34
25
77
4
14
27 32
77
1
13
36
24
74
6
54
125
119
304
0
50
100
150
200
250
300
350
AxisTitle
CUSTOMER SATISFACTION ANALYSIS FOR YR. 2012-2013.
ACTION TAKEN :
1 CUSTOMER CARE & RESPONSE TO
(1) PROMPT ATTENDANCE IS PROVIDED FOR CUSTOMER FEEDBACK ENQUIRY.
(2) QUOT IS SUBMITTED WITHIN 24 HOURS.
(3) QUOT ANALYSIS IS DONE WITHIN 2 DAYS.
(4) ATTENTION IS PROVIDED FOR CUSTOMER MATERIAL URGENCY.
(5) CHANGE IN PLAN DATE SHOULD BE INFORMED TO CUSTOMER WITHIN 2
DAYS
(6) MATERIAL AVAILABILITY STATUS SHOULD BE CONFIRMED TO US
2 DELIVERY AS PER EXPECTATION
(1) AS PER CUSTOMER ASK DATE MATERIAL LEAD TIME IS PLANNED.
(2) STOCK FACILITY IS PROVIDED FOR REGULAR CUSTOMER
(3) ANALYSIS IS MADE TO REDUCE PRODUCTION LEAD TIME.
3 QUALITY SATISFACTION
(1) DESIGN THE PRODUCT AS PER CUSTOMER SPECIFICATION
(2) AFTER SALES SERVICES VIZ., TECHNICAL VISIT,AWARENESS ETC.
APPROVED BY: H.O.D MKT MGR.MKT
Cement-thermocouple

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Cement-thermocouple

  • 3.
  • 5. TO BE WORLD’S NO.1 COMPANY IN TEMPERATURE SENSING FIELD. VISION
  • 7. Hi-Tech Transducers & Devices An ISO 9001 : 2008 Registered Company Custom Built Manufacturer of • Microprocessor Base Digital Temperature Indicators, Controllers & Scanners. • Microprocessor Base Digital Timers & Counters. • Pid Controller. • Paperless Recorder • Thermocouples: CR/AL, FE/K, PT PT RH 10% & 13% • RTD‘ S : PT 100, PT 500 & PT 1000. • Thermo Wells. • Rtd Extension Cables. • Thermocouple Compensating Cable.
  • 8. DEPARTMENTAL PHOTOS RECEPTION M.I DEPT PRODUCTION NABL LAB
  • 9. Organization ChartDIRECTOR Sr. Mgr. Business Development Dy. Mgr. Business Development Ass. Mgr Business Development Sr. Executive Customer Care DISPATCH (2) GM (Technical) Sr. Mgr. Production & QA Dy. Mgr Production Asst. Mgr. QA Sr. Supervisor (4) Prod. Asst. Staff (4) Dy. Mgr. Account Sr. Mgr. Purchase & Store Asst. Mgr. Stores R & D Engineer
  • 10. Turnover For Last 4 Years 2.28 2.38 2.7 2.9 0 0.5 1 1.5 2 2.5 3 3.5 2009-2010 2010-2011 2011-2012 2012-2013 (Unaudited) Sales Turnover in Cr.
  • 11. RTD for Main Bearing, Cement Mill, Kiln, Raw Mill Temperature  Construction : Head Type  Type Of Thermocouple : PT100 ( RTD)  Configuration : Simplex / Duplex  Protection Tube : Seamless SS316  Dimensions : OD : 6 mm, Total L – As per the Application it varies  Compression Fittings : Union Nipple Union  Operating Temp : 0 – 150 Deg.C.
  • 12. Dimensional Chart Sr.No. Length Description 01 880 mm Coal Mill 02 940 mm Raw Mill 03 880 mm Cement Mill 04 745 mm Cement Mill 05 660 mm Cement Mill 06 880 mm Klin
  • 13. Thermocouple for Kiln Input  Construction : Weatherproof Head Type  Type Of Thermocouple :Cr/Al Thermocouple  Configuration : Simplex / Duplex  Protection Tube : Cimenti,  Dimensions : O.D-22mm,L-1000MM  Operating Temp : 0 – 1100 Deg.C.
  • 14. Cement Application & Temp. Critical Parameter Sensor type Sheath Category T/W Category Process Connection Preheater Gas Outlet Temp. (175 to 185 Deg.C) Dusty Atmosphere, Dust is soft & sticky PT-100 SS316, DIA – 6 MM SS316,DIA – 12.5 / 7.5 ½” BSP Preheter Gas Inlet Temp. ( 300 – 445 Deg.C) Dusty Atmosphere, Dust is Soft & Sticky K Type SS316, Dia – 6 MM SS316, Dia - 12.5 / 7.5 ¼” Bsp Clinker Cooler Gas Outlet Temp. ( 100 Deg.C.) Gas Inlet ( 400 Deg. ) Dusty Atmosphere. Dust is Coarse, Hard & Abrasive PT-100 K Type SS316, Dia – 6 MM Ss316 with Tungsten Carbide Coating, Dia- 12.5 / 7. 5 ¼” Bsp Preheater Furance ( 800 - 1000 Deg.C) High Operating Temp. High Mechanical Stress, Dusty Atmosphere Vibration K Type MI SS310, Dia – 6mm,L- 1050 MM Inconnel 600 Barstock T/W , Dia- 26 / 8.0 , L- 1000 MM ¾” BSP Preheater Furnace ( 1200 Deg.C ) High Operating Temp. High Mechanical Stress, Dusty Atmosphere Vibration R Type Double Recry. Alu. Tube dia- 20 /15 , Inner – tube Dia – 12.5 / 7.5 , L- 1000 MM No No
  • 16. OIL BATH Specification • To test the temperature at 250 Deg.C Tempsens Oil Bath is used. • Type: Calsys 500. • Sr.No.:510 • Temp Range: 50 to 250 Deg.c • Power:1.5 KW
  • 17. ISOTECH BATH Specification • ISOTECH Dry Block Calibrator is used for temperature range up to 1200 Deg.C • Model : PEGASAS (Basic)Dry Block Calibrator • Temp Range: Ambient to 1200 Deg.C • Heating Rate : 25 Deg.C • Indicator Unit : Deg.C • Stability : 0.1Deg.C • Supply Voltage: 200 to 240 Volts • Power : 2.5 KW
  • 18. Master Traceability – RTD ( PT100)
  • 19.
  • 21.
  • 23. List of Customers • Walchandnangar Industries • Murli Industries, Cement Unit • Chettinad Cements • Dalmia Cements • Madras Cements
  • 25.
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  • 34. POOR GOOD VERY GOOD EXCELLENT TOTAL CUSTOMER CARE HANDLING 1 9 28 38 76 DELIVERY AS PER EXPECTATION 0 18 34 25 77 QUALITY SATISFACTION 4 14 27 32 77 COST Vs QUALITY BENEFIT 1 13 36 24 74 TOTAL : 6 54 125 119 304 1 9 28 38 76 0 18 34 25 77 4 14 27 32 77 1 13 36 24 74 6 54 125 119 304 0 50 100 150 200 250 300 350 AxisTitle CUSTOMER SATISFACTION ANALYSIS FOR YR. 2012-2013.
  • 35. ACTION TAKEN : 1 CUSTOMER CARE & RESPONSE TO (1) PROMPT ATTENDANCE IS PROVIDED FOR CUSTOMER FEEDBACK ENQUIRY. (2) QUOT IS SUBMITTED WITHIN 24 HOURS. (3) QUOT ANALYSIS IS DONE WITHIN 2 DAYS. (4) ATTENTION IS PROVIDED FOR CUSTOMER MATERIAL URGENCY. (5) CHANGE IN PLAN DATE SHOULD BE INFORMED TO CUSTOMER WITHIN 2 DAYS (6) MATERIAL AVAILABILITY STATUS SHOULD BE CONFIRMED TO US 2 DELIVERY AS PER EXPECTATION (1) AS PER CUSTOMER ASK DATE MATERIAL LEAD TIME IS PLANNED. (2) STOCK FACILITY IS PROVIDED FOR REGULAR CUSTOMER (3) ANALYSIS IS MADE TO REDUCE PRODUCTION LEAD TIME. 3 QUALITY SATISFACTION (1) DESIGN THE PRODUCT AS PER CUSTOMER SPECIFICATION (2) AFTER SALES SERVICES VIZ., TECHNICAL VISIT,AWARENESS ETC. APPROVED BY: H.O.D MKT MGR.MKT