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Aluminium Castings From India - Indespa Industries Private Limited

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Manufacturer and Supplier of Aluminium Castings.

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Aluminium Castings From India - Indespa Industries Private Limited

  1. 1. Q WELCOMES Slide No : 1 / 29 www.indespaindustries.com
  2. 2. OFFICE ADDRESS PLANT PHOTOGRAPH INDESPA INDUSTRIES PVT LTD S.F.NO-429/1 MASANDI PALAYAM-VILLAGE KARE GOUNDAN PALAYAM-POST POGALUR-VIA (NEAR ANNUR) COIMBATORE-641 697 TAMIL NADU (INDIA) TELEPHONE : 04254-293001 TELEFAX: 04254-263703 E-MAIL : [email_address] WEB: www.indespaindustries.com Slide No : 2 / 29 www.indespaindustries.com
  3. 3. Slide No : 3 / 29 PLANT VIEW www.indespaindustries.com
  4. 4. Slide No : 4 / 29 CONFRENCE HALL GARDEN www.indespaindustries.com
  5. 5. PLANT PROFILE <ul><li>ESTABILISHED : 1995 </li></ul><ul><li>AREA : 4 ACRES. </li></ul><ul><li>CAPACITY : 3000 TONS/YEAR OF GOOD CASTINGS. </li></ul><ul><li>BUSINESS : GRAVITY DIE CASTING and </li></ul><ul><li>SAND CAST PROCESS </li></ul><ul><li>CERTIFICATION : ISO 9001-2008 BY TUV GERMANY. </li></ul>Slide No : 5 / 29 www.indespaindustries.com
  6. 6. ORGANISATION CHART Slide No : 6 / 29 www.indespaindustries.com Director Dy Mgr-Accounts Mgr.Projects Mgr.Mktg / Admin Prod-Supr Workmen A/C Asst Hr Asst Vendor Dev Er - QC Dy Mgr - Pur Pur Asst
  7. 7. Slide No : 7 / 29 Indirect staff members: 150-170 www.indespaindustries.com 2 ADMIN & COMMERCIAL 2 24 WORKERS 33 TOTAL 2 DY. MANAGERS 2 MANAGER 1 MANAGING DIRECTOR EMPLOYEES CONTENTS EXECTIVE / SUPERVISOR
  8. 8. ISO 9001 : 2008 CERTIFICATION BY TUV. Slide No : 8 / 29 www.indespaindustries.com
  9. 9. LIST OF MANUFACTURING & TESTING FACILITIES Slide No : 9 / 29 www.indespaindustries.com <ul><li>Electrical Furnace-250 Kgs </li></ul><ul><li>Oil Fired Furnace – 150 Kgs </li></ul><ul><li>Sand Mixer – 150 Kgs </li></ul><ul><li>Shell Core Shooter </li></ul><ul><li>Band saw Cutting Machine </li></ul><ul><li>Belt Grinding Machine </li></ul><ul><li>Sand Blast Machine </li></ul><ul><li>Hardness Tester </li></ul><ul><li>Porosity Tester </li></ul><ul><li>Pressure Test ( up to 12 Bar) </li></ul><ul><li>Air Compressor (12 Bar ) </li></ul><ul><li>Digital Vernier Caliber (0-200) </li></ul><ul><li>Height Gauge with Surface Table (0-600) </li></ul><ul><li>Micro Meter (0-300) </li></ul><ul><li>Dial Indicator (1.01mm) </li></ul><ul><li>Surface Table (600 x 600 mm) </li></ul><ul><li>Lathe Machine 4 Ft </li></ul><ul><li>Drilling Machine </li></ul><ul><li>Engraving Machine </li></ul><ul><li>GDC Semi auto M/c ( 2 in 1 ) </li></ul><ul><li>Vernier Caliber (0-200,0-300) </li></ul>- 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 1 NO - 2 NOS - 2 NOS - 1 NO - 1 NO - 1 NO
  10. 10. <ul><li>Gravity Die Casting- Permanent Mould </li></ul><ul><li>Sand Cast Process - Co2 /Green Sand / No Bake </li></ul>CASTING PROCESS Slide No : 10 / 29 www.indespaindustries.com
  11. 11. Slide No : 11 / 29 QUALITY PRODUCTION www.indespaindustries.com
  12. 12. POROSITY TESTER GDC SEMI AUTO M/C (2 IN 1) Slide No : 12 / 29 www.indespaindustries.com
  13. 13. <ul><ul><ul><ul><ul><li>H.T Process will be carried out through our approved vendor . </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>In-House facility will be provided as soon as possible. </li></ul></ul></ul></ul></ul><ul><li>Anodizing. </li></ul><ul><li>Block Anodizing. </li></ul><ul><li>Chromation. </li></ul><ul><li>Powder Coatings. </li></ul>HEAT TREATMENT VALUE ADDITION <ul><ul><ul><ul><ul><li>Will be carried out through </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>our approved vendor. </li></ul></ul></ul></ul></ul>Slide No : 13 / 29 www.indespaindustries.com
  14. 14. ENGINEERING ( 3DModeling, CAD/CAM Services ) #.Die and pattern / Sand core box mfg from 3D Model. #.Conversion of 2D Model to 3D Model. #.Parts Assembly using 3D Model #.CAM Solution for Manufacturing. Slide No : 14 / 29 www.indespaindustries.com
  15. 15. LEAD TIME FOR TOOL DEVELOPMENT <ul><li>GRAVITY DIE - 30 TO 40 WORKING DAYS FROM DATE OF RECEIPT OF DEV ORDER. </li></ul><ul><li>PATTERN / CORE BOX – 35 TO 45 DAYS FROM DATE OF RECEIPT OF DEV ORDER . </li></ul>Slide No : 15 / 29 www.indespaindustries.com
  16. 16. LIST OF COMPONENTS -FAIVELEY Slide No : 16 / 29 www.indespaindustries.com
  17. 17. OTHER CUSTOMER COMPONENTS Slide No : 17 / 29 www.indespaindustries.com
  18. 18. GAUGE CALIBRATION All Testing equipments and gauges will be calibrated on periodical basis by the authorized laborites and proper records is being maintained as per ISO 9001-2008 norms. Slide No : 18 / 29 www.indespaindustries.com
  19. 19. Hardness Inspection will be carried out In-house as per customer requirement. Chemical & Metallurgical Inspection Raw material is being procured as ingots with Chemical & Metallurgical Test certificate from approved vendors. Random inspection for chemical properties is being done through spectrometer readings from approved lab vendor. Slide No : 19 / 29 www.indespaindustries.com
  20. 20. <ul><li>MATERIAL </li></ul><ul><li>Aluminum Alloy Components to all National,International and Customer specifications suitable for Automobile, Hydraulics, pressure applications and all other engineering applications. </li></ul><ul><li>CASTING WEIGHT </li></ul><ul><li>0.080 Kgs to 20 Kgs (Single piece) – In Gravity Castings </li></ul><ul><li>1 Kg to 60 Kgs ( Single piece) – In Sand Cast Process </li></ul><ul><li>CASTING DIMENSIONAL ACCURACY </li></ul><ul><li>As per National, International standards & customer specification. </li></ul>MANUFACTURING CAPABILITY Slide No : 20 / 29 www.indespaindustries.com
  21. 21. <ul><li>MACHINING ACCURACY (Through Approved Vendors) </li></ul><ul><li>Both In-house Machining facility & through approved vendor is available for better service to the customer needs. </li></ul><ul><li>As per National, International standards, customer specification. Best possible accuracy 10 Microns </li></ul><ul><li>TOOL MAKING </li></ul><ul><li>3D Solid modeling, NC codes using software, machining Through Approved Tool Room vendors. Design will be done In-house Engineers </li></ul><ul><li>METAL MELTING PROCESS </li></ul><ul><li>Diesel Fired furnace for Melting Capacity 150 Kgs & Electrical Furnace (Melting cum Holding) Capacity 250 Kgs . </li></ul>Slide No : 21 / 29 www.indespaindustries.com
  22. 22. PRODUCT DEVELOPMENT CYCLE Slide No : 22 / 29 www.indespaindustries.com Final Inspection Order Acceptance Die Approval (If Reqd) Melting Fettling Machining (Approved Vendor) APQP Development Contract Review Enquiry In Process Inspection GDC / Sand Casting Die / Pattern Dev(If reqd) Special Process (Approved Vendor) Leak Testing Chemical Inspection (Approved Vendor)
  23. 23. INHOUSE REJECTION TREND GRAPH PERCENTAGE MONTH Slide No : 23 / 29 www.indespaindustries.com
  24. 24. TURNOVER VALUE IN CRORE YEAR’S Slide No : 24 / 29 www.indespaindustries.com
  25. 25. CUSTOMER COMPLAINT & CUSTOMER END REJECTION Slide No : 25 / 29 <ul><li>CUSTOMER COMPLAINT : NIL </li></ul><ul><li>CUSTOMER END REJECTION :0.5% </li></ul>www.indespaindustries.com
  26. 26. The ECO-Friendly <ul><li>Our company is located in a Peaceful Environment. </li></ul><ul><li>The entire factory is surrounded by lush green foliage, </li></ul><ul><li>rendering a pleasant atmosphere. </li></ul><ul><li>Steps are taken to ensure minimum pollution . </li></ul>Slide No : 26 / 29 www.indespaindustries.com
  27. 27. OUR CUSTOMERS <ul><li>M/S RANE TRW STEERING SYSTEMS LTD, INDIA </li></ul><ul><li>M/S FAIVELEY TRANSPORT INDIA LTD </li></ul><ul><li>M/S M.M.GEARS PVT LTD, INDIA </li></ul><ul><li>M/S ITEMA SPINNING INDIA LTD, INDIA-ITALY </li></ul><ul><li>EXPORTS TO EUROPEAN COUNTRIES - SPAIN, FRANCE, UK AND AUSTRIA </li></ul>Slide No : 27 / 29 www.indespaindustries.com
  28. 28. <ul><li>MEMBERSHIP WITH </li></ul><ul><li>SSI (Small Scale Industries) </li></ul><ul><li>CII (Confederation of Indian Industries) </li></ul><ul><li>EEPC (Engineering Export Promotion Council) </li></ul><ul><li>ALUCAST (Aluminium Casters’ Association of India) </li></ul><ul><li>CODISSIA (The Coimbatore Distric Small Industries Association) </li></ul><ul><li>NSIC (The National Small Industries Corporation Ltd) </li></ul>Slide No : 28 / 29 www.indespaindustries.com
  29. 29. THANK YOU Slide No : 29 / 29 Please visit: www.indespaindustries.com www.indespaindustries.com

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