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R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
R4 D Bvisit
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R4 D Bvisit

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  • 1. Ronch Polymers Pvt. Ltd
    • Ronch Polymers Pvt. Ltd. (RPPL) is one of the leading OEM in thermoplastic moulded components for Automobile , White goods Appliances , Furniture and Consumer Durable Industries .
    • It is also one of the leading players in Designing of tooling , development and manufacture of high quality moulds for discerning customers .
    • It has multilocational state of the art manufacturing facilities at
    • at Taloja ( Navi Mumbai ) , Pune , Daman and Nagpur .
    • Ronch is promoted by a team of Technocrats and industrialist with vision to become one of the top three Custom moulders in India with a strong customer base .
  • 2. Corporate commitment
    • Safety and environment
    • Compliance of HUL – 3P Standard
    • Environmental pollution
      • Liquid : None
      • Solid : Waste of plastics reground and reused in other locations.
    • Quality
    • Continuous improvement
    • On the job training
    • Cost
    • Remain always competitive
    • Continuous improvement process / productivity
    • Flexible /Training
  • 3. Major Customers : Group Financials and Clientele 2006-2007 2007-2008 311 140 80 55 36 07-08 161 60 32 45 24 06-07 Total ( in Cr.) Distribution Water ( HUL ) White Goods Auto Fin years
  • 4.
    • Overview :
    • Total area 100, 000 sq ft
    • Moulding 40, 000 sq ft
    • Pureit manufacturing 15,000 sq ft
    • FG and other storage area : 14,000 sq ft
    • Connected load –2200 kW
    • Manpower – 288 ( Assembly -138, Moulding – 150)
    • Capacity : - 3300 devices/day
  • 5. Safety
    • Safety committee formed and review on safety points - once in a month.
    • Compliance to 3P Minimum mandatory standards (MMS)
    • Quarterly Safety training from external agency
    • First Aid training to key personnel
    • Fire fighting training to key personnel
    • Audits by Bhimpore factory safety officers and their recommendations implemented
  • 6. Training
    • Operator refresher course on Product quality
    • Training on Hygiene and how to maintain that
    • OJT on process parameters in the assembly line
  • 7. Moulding
    • Commissioned on 19th April 2007
    • Moulding Capacity : 3300 Devices per day and 5500 battery parts per day.
    • Area : 40,000 sft
    • No of Machines : 32 Injection molding varying from 100 Tons to 650 Tons
    • No. of plastic parts : 35 Nos ; weighing from 1.4 gm to 930 gm
    • Centralized material feeding
    • Pick and place system
    • Managers and Staff : 14
    • Operators : 144
    • Total Capital employed : Rs. 27 Cr
  • 8. Sub Assembly Area
    • Area : 5000 sft
    • Welding :
      • No of Ultrasonic welding Machines : 6 (2 KW to 3.5 KW)
      • No. of Sub Assemblies : 4
      • Manpower : 19
      • All Welded parts are 100% tested for leak
    • Tap Assembly :
      • Capacity : 4,000 /day
      • Manpower : 13
      • Assembly under Hygiene Conditions
    • Top Cover and Cartridge Cover Assembly :
      • Manpower : 8
  • 9. Pureit Assembly . Plastic injection molding Ultrasonic Welding and Sub assy Device assembly PM & Silicon parts Consumables (Cartridge,CCT,BSCV) Plastic RM PPCP, SAN, ABS 4 subassy, 5 Strokes 35 parts in Device lid top chamber pre-filter dwell chamber sediment cloth bottom chamber down comer Bonded scavenger siphon chamber cartridge Tap Assly
  • 10. Pureit Assembly
    • Assembly Capacity : 3300 Devices per day
    • Managers and Staff : 5
    • Operators : 96
    • Capital employed : 2 cr
    • Highlights :
      • Continous conveyorised assembly line with a capacity of 150 per hr.
      • 50 parts , subassemblies being assembled.
      • Strict Hygiene Control
    • Quality Assurance :
      • Compliance of UNILEVER HPC Hygiene Standard.
      • Regular Audit by GTC microbiology team.
      • Traceability of Devices ( Device Sr. No connects to RM batches and all production details )
  • 11.  
  • 12. Cost Break Up- Purifier For 3300 Devices
  • 13. Factory conversion cost- Purifier (stand alone) For 3300 Devices
  • 14. Factory conversion cost-Device for 3300 Devices Tableting Investment Added
  • 15. Moulding Cost - purifier
    • Reduced by Rs 37 ( eqvt~ 3% NPS) through design change, cycle time optimisation and buying scale benefits.
  • 16. Man Hours per Device
    • Man hours per device reduced from 1.57 to 0.5 i.e., by 67% in the last 20 months.
  • 17. Rejection Cost per Device
    • Rejection cost/device reduced from 7.2 to 1.44 i.e., by 80% in the last 35 months.
  • 18. Environment
    • Solid waste-
      • Rejected plastic- Recycling
    • Liquid waste – NA.

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