The document provides an overview of aluminum electrolytic capacitors, including their characteristics, construction, types, dimensions, part numbering system, applications, and more. Key points covered include:
- They are polarized components with anode and cathode terminals and dominate higher capacitance values.
- Available in leaded and surface mount styles with capacitance values ranging from 0.1uF to 68,000uF.
- Dimensional specifications include diameter by length and lead spacing/orientation.
- Part numbering specifies values for capacitance, tolerance, voltage, size, and series.
- Applications include common usage in various end products/industries.
3. Capacitor Family Tree CAPACITORS ELECTROSTATIC CERAMIC FILM ELECTROLYTIC ALUMINUM TANTALUM LEADED SMT CYLINDRICAL CAN HORIZONTAL MOUNT PRODUCT TRAINING: Aluminum Electrolytic Capacitors FLAT CHIP RADIAL AXIAL SNAP-IN
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5. Capacitance (Cap) Value Characteristic Capacitance Value in… F = micro - Farad = 1 x 10 -6 F = 0.000001F NIC offers aluminum electrolytic capacitance values ranging from… 0.1uF ~ 68,000uF 0.0000001F ~ 0.068 F Most call outs are from 1uF ~ 1000uF C 100uF PRODUCT TRAINING: Aluminum Electrolytic Capacitors
6. Capacitance Tolerance Characteristic Capacitance Value Tolerance : Capacitance value will have tolerance value (+25°C): ± 20%( M ) standard ±10%( K ), -10%/+50% ( T ) and -0%/+100%( P ) are all specials C 100uF ± 20% ( M ) PRODUCT TRAINING: Aluminum Electrolytic Capacitors
7. Voltage Characteristic Voltage Rating ( VDC ): NIC offers voltage ratings from… 2.0VDC ~ 450VDC Most call outs are from 10VDC ~ 100VDC C 100uF ± 20%(M) 50VDC PRODUCT TRAINING: Aluminum Electrolytic Capacitors
8. Leakage Current Characteristic C 100uF ±20%( M ) 50VDC Leakage Current (uA) 1uA = 0.000001A Insulation Resistance (Meg-Ohm) 1Meg-Ohm = 1,000,000 ohm IR LC IR = 1 Meg LC = 50uA PRODUCT TRAINING: Aluminum Electrolytic Capacitors
9. ESR - Ripple Current Characteristics IR C 100uF ±20%( M ) 50VDC Ripple Current Rating (mA) 1mA = 0.001A ESR = E quivalent S eries R esistance (Ohm ; ) LC IR = 1 Meg LC = 50uA ESR AC Current Ripple Current ESR = 1.66 Ripple Current Rating = 230mA PRODUCT TRAINING: Aluminum Electrolytic Capacitors
10. Component Characteristics 100uF ±20%( M ) 50VDC IR = 1 Meg-Ohm LC = 50uA ESR = 1.66Ohm Ripple Current Rating = 230mA NIC P/N: NRSA101M50V8X11.5 PRODUCT TRAINING: Aluminum Electrolytic Capacitors
11. Catalog Characteristics NRSA Series Characteristics (catalog data sheet) Voltage Range Capacitance Range Tolerance Leakage Current LC Spec = 0.01 X (100uF X 50VDC) LC = 50uA Load Life Test (dependent upon part diameter) a useful gauge for estimating (or comparing) operation lifetime of the component Temperature Range PRODUCT TRAINING: Aluminum Electrolytic Capacitors
12. Catalog Characteristics NRSA Series Characteristics (catalog page 12) PRODUCT TRAINING: Aluminum Electrolytic Capacitors TEMPERATURE 5mm ~ 8mm diameters 10mm diameter OF OPERATION DURATION OF OPERATION DURATION OF OPERATION +35 C 64,000 HOURS (7.3 years) 128,000 HOURS (14.6 years) +45 C 32,000 HOURS (3.6 years) 64,000 HOURS (7.3 years) +55 C 16,000 HOURS (1.8 years) 32,000 HOURS (3.6 years) +65 C 8000 HOURS 16,000 HOURS (1.8 years) +75 C 4000 HOURS 8000 HOURS +85 C 2000 HOURS 4000 HOURS ±20%
13. Catalog Characteristics NRSA Series Characteristics (catalog page 12) ESR Table Capacitance Value Voltage Ratings ESR for 100uF MAXIMUM E.S.R. ( ) AT 20°c AND 120Hz Industry Standard Test Frequency 120Hz = Full Rectified 60Hz PRODUCT TRAINING: Aluminum Electrolytic Capacitors
14. Catalog Characteristics NRSA Series Characteristics (catalog page 12) Ripple Current Rating Table Capacitance Value Voltage Ratings Ripple Current Rating for 100uF PERMISSIBLE RIPPLE CURRENT (mA rms) AT 85°C AND 120Hz Industry Standard Test Frequency 120Hz = Full Rectified 60Hz Test Temperature Is Rated Temperature (+85°C) PRODUCT TRAINING: Aluminum Electrolytic Capacitors
15. Impedance Characteristic IR C Impedance is the total AC resistance (ohm) the capacitor presents to the circuit. Z = Impedance (Ohm) ESR Z ( ) The impedance includes the capacitive and inductive reactance ( Xc and X L ) and the ESR. The impedance value will be dependent upon the capacitance value, the frequency and the capacitor construction. PRODUCT TRAINING: Aluminum Electrolytic Capacitors
18. Anode( + ) Foil Separator paper Cathode ( - ) Foil Separator paper Separator paper prevents shorting and act as medium to hold electrolyte Construction PRODUCT TRAINING: Aluminum Electrolytic Capacitors
19. Anode (+) Separator Paper Cathode (-) Leads Construction PRODUCT TRAINING: Aluminum Electrolytic Capacitors Capacitor Element is Wound Up
20. Can End Seal “ Bung ” Capacitor Element Liquid Electrolyte Mechanical seal PRODUCT TRAINING: Aluminum Electrolytic Capacitors Construction
21. Electrolyte Anode ( + ) Cathode( - ) Oxide Dielectric Separator Paper Liquid electrolyte becomes extension of cathode. Construction PRODUCT TRAINING: Aluminum Electrolytic Capacitors
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32. D ø L Lead Spacing Dimensions PRODUCT TRAINING: Aluminum Electrolytic Capacitors
33. D ø L Lead Spacing PRODUCT TRAINING: Aluminum Electrolytic Capacitors Dimensions
34. D ø L Dimensions PRODUCT TRAINING: Aluminum Electrolytic Capacitors
35. L D Ø Dimensions PRODUCT TRAINING: Aluminum Electrolytic Capacitors
45. Source: Paumanok PublicationsInc.presented @ CARTS 1999 Worldwide Demand By Market Segment Standard types include +85C, +105C Standard & Low ESR Specialty types includes solid aluminum electrolytic, Flash/Strobe and large can Aluminum Electrolytic Capacitor Market PRODUCT TRAINING: Aluminum Electrolytic Capacitors
50. Cross Referencing Axial Leaded Axial Leaded Parts Discontinued in1998 by Panasonic and UCC PRODUCT TRAINING: Aluminum Electrolytic Capacitors (see WEBSITE)
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54. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface mount and Leaded Product : Power supplies Application: Input-Output circuit energy storage and noise filtering ( 1 ) 1000uF @ 35VDC SMT version: NACZF102M35V18X17TR Leaded version: NRSA102M35V12.5X25 or Leaded version: NRSA102M50V16X25
55. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface mount and Leaded Product : Power supplies Application: Output circuit energy storage and noise filtering Output Ripple Voltage Increasing output capacitance value lowers ESR and ripple voltage!
56. Catalog Characteristics NRSA Series Characteristics (catalog page 12) ESR Table Capacitance Value Voltage Ratings MAXIMUM E.S.R. ( ) AT 20°c AND 120Hz Industry Standard Test Frequency 120Hz = Full Rectified 60Hz Cap ESR 1000 0.266 4700 0.077 10,000 0.056 PRODUCT TRAINING: Aluminum Electrolytic Capacitors
57. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface Mount Product : CCD cameras (video systems , security systems) Application: On-board energy storage, DC supply line hold-up and noise filtering typically low voltage ( +5VDC) operation 4 ~ 6 SMT Aluminum typically per board
58. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface Mount or Leaded Product : Video accelerator and sound cards Application: On-board energy storage, DC supply line hold-up and noise filtering typically low voltage ( +5VDC) operation ( 19 ) SMT Aluminum ( 2 ) Radial leaded Aluminum
59. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface Mount or Leaded Product : (DFP) digital flat-panel display card Application: On-board energy storage, DC supply line hold-up and noise filtering typically low voltage ( +5VDC) operation ( 15 ) SMT Aluminum
60. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface Mount Product : Digital Television (DTV) Application: On-board energy storage, DC supply line hold-up and noise filtering typically low voltage ( +5VDC) operation ( 15 ) SMT Aluminum
61. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface mount and Leaded End Product : Telecommunication Network Interface Cards (NIC) Application: On-board energy storage, DC supply line hold-up and noise filtering typically low voltage ( +5VDC) operation ( 2 ) Radial leaded Aluminum ( 1 ) SMT Aluminum ( 3 ) SMT Aluminum
62. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface Mount or Leaded Product : Modems (Telephone Interface) ( 1 ) 33uF @ 50VDC Non-Polarized Aluminum Electrolytic Capacitor SMT version NACEN330M50V10X10.8 is available Speaker Circuit 10uF 33 50V
63. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface Mount or Leaded End Product : VME bus motherboard (“VME” is widely accepted back-plane interconnection bus system developed by a consortium of companies led by Motorola, now standardized as IEEE 1014. ) Application: On-board energy storage, DC supply line hold-up and noise filtering typically low voltage ( +5VDC) operation ( 9 ) SMT Aluminum
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65. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Component Type: Surface Mount Aluminum Product : High Performance Video Gaming (Sony Play-Station) ( 41 ) SMT Aluminum
66. Applications PRODUCT TRAINING: Aluminum Electrolytic Capacitors Aluminum Electrolytic Capacitors Component Type: Surface mount and Leaded End Product : Computer motherboard Application: On-board energy storage, DC supply line hold-up and noise filtering typically low voltage ( +5VDC) operation ( 38 ) Radial leaded Aluminum Large number used in output capacitor bank to minimize ESR (and reduce ripple voltage).