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Inventory, EOQ and TQM
Topics ,[object Object],[object Object],[object Object],[object Object],[object Object]
Matching Supply with Demand ,[object Object],[object Object],[object Object],Institute of Logistics and Transport Definition of Inventory (Pg 315) Source Inventory, Logistics and Supply Chain Management
Matching Supply with Demand Reduce the risk of supplier failure Protect against lead-time uncertainties Meet unexpected demands Smooth seasonal or cyclical demand Lot size considerations Hedge against anticipated shortages and price  increases Ensure rapid replenishment of items in constant  demand Reasons for Keeping Inventory (Pg 316)
Discuss ,[object Object]
Aims of Inventory Management (Pg 318) Matching Supply with Demand Provide internal and external customers with required service levels at optimum cost Ascertain present and future requirements for all types of inventory to avoid overstocking Keep stocks to a minimum by variety reduction Provide upstream and downstream inventory visibility in the supply chain
Discuss ,[object Object]
Matching Supply with Demand The demand for the final product The inventory policy Whether job, batch, assembly or process production methods are applicable Whether demand is independent or dependent The service level Market conditions Factors determining EOQ Manufacturing/Assembly Type Organisations – Factors that Determine the Right Quantity (Pg 328)
Discuss ,[object Object]
JIT systems  “ Pull” Systems “ Push” Systems   Matching Supply with Demand Inventory Control Systems Pre-determined re-order levels Periodic review systems  Elements of Both “Push” and “Pull” Systems MRP and OPT systems  MRP – Material planning planning  Page 347 OPT – Optimised production technology  Page 89 JIT – Just in time  Page 342 Page 335 - 336
PUSH system PULL system
Just In Time (JIT) ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Objectives of JIT
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Successful JIT
Discuss ,[object Object],[object Object]
Economics of inventory ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Discuss ,[object Object]
Economic order quantity(EOQ)
EOQ ,[object Object],[object Object],[object Object],[object Object]
Discuss ,[object Object],[object Object],Table A (EOQ factors) Case DimS u (annual usage quantity) o (ordering cost) c (unit cost) s (stockholding cost) 800,000 $10 $10 $20 100,000 $20 $20 $25
Quality ,[object Object],[object Object],[object Object]
Why quality? ,[object Object],[object Object],[object Object],[object Object]
8 dimensions of quality ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Total quality management (TQM) ,[object Object],[object Object],[object Object],[object Object]
Quality programs ,[object Object],[object Object],[object Object],[object Object]
Discuss ,[object Object]
Benefits of TQM ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Discuss ,[object Object]
Discuss Table A (EOQ factors) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Case DimS u (annual usage quantity) o (ordering cost) c (unit cost) s (stockholding cost) 800,000 $10 $10 $20 100,000 $20 $20 $25

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203 eo qandtqm

  • 2.
  • 3.
  • 4. Matching Supply with Demand Reduce the risk of supplier failure Protect against lead-time uncertainties Meet unexpected demands Smooth seasonal or cyclical demand Lot size considerations Hedge against anticipated shortages and price increases Ensure rapid replenishment of items in constant demand Reasons for Keeping Inventory (Pg 316)
  • 5.
  • 6. Aims of Inventory Management (Pg 318) Matching Supply with Demand Provide internal and external customers with required service levels at optimum cost Ascertain present and future requirements for all types of inventory to avoid overstocking Keep stocks to a minimum by variety reduction Provide upstream and downstream inventory visibility in the supply chain
  • 7.
  • 8. Matching Supply with Demand The demand for the final product The inventory policy Whether job, batch, assembly or process production methods are applicable Whether demand is independent or dependent The service level Market conditions Factors determining EOQ Manufacturing/Assembly Type Organisations – Factors that Determine the Right Quantity (Pg 328)
  • 9.
  • 10. JIT systems “ Pull” Systems “ Push” Systems Matching Supply with Demand Inventory Control Systems Pre-determined re-order levels Periodic review systems Elements of Both “Push” and “Pull” Systems MRP and OPT systems MRP – Material planning planning Page 347 OPT – Optimised production technology Page 89 JIT – Just in time Page 342 Page 335 - 336
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.