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BOILER INSTRUMENTATION   & CONTROLS
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
P R I M A R Y  O B J E C T I V E S  O F  INSTRUMENTATION   ,[object Object],[object Object],[object Object],[object Object],[object Object]
GOOD INSTRUMENTATION MEANS ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],STEAM PRESSURE,  FEED WATER SUPPLY.  FUEL QUANTITY,  COMBUSTION-AIR QUANTITY AND  REMOVAL OF WASTE GASES.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
BOILER  WATER&STEAM BOILER  AIR & GAS
[object Object],[object Object],[object Object],[object Object],A CHANGE IN STEAM PRESSURE CAUSES:
THREE ELEMENT DRUM LEVEL CONTROL: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
BOILER F. WATER& STEAM FLOW
DENSITY ‘D’ CORRECTION: ,[object Object],[object Object],[object Object],[object Object],H-Hm Hm HP LP 0mm WC Dw WATER DENSITY Ds.  STEAM DENSITY H D elta P Condensate Pot
THREE ELEMENT DRUM LEVEL CONTROL: ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Temperature & Pressure Compensation for any compressible fluid like steam /air. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
COMBUSTION CONTROL: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FUEL FLOW CONTROLLER
Combustion Control
STEAM BOILER-AIR & FUEL FLOW
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],A CHANGE IN STEAM PRESSURE CAUSES:
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object]
AIR FLOW MEASURED BY USING AEROFOIL WHOSE DIFFERENTIAL PRESSURE IS SENSED BY THE AIR FLOW TRANSMITTER SQ. ROOTED IS COMPENSATED TO THE AIR TEMPERATURE AT FUNCTION BLOCK. THE COMPENSATED AIR FLOW ACTS AS PROCESS VARIABLE TO. THE OUTPUT OF FIC POSITIONS THE FD FAN DAMPER ACTUATOR
100% 0 150% 0 2 % STEAM LOAD 4 50% 2 O2 Vs STEAM FLOW CHART 6 5.5 4.2 4 4.7
3.  Steam Temperature Control. ,[object Object],[object Object],[object Object]
HERE  S.H I STAGE ‘TIC’ ACTS AS A FEED FORWARD CONTROLLER. ‘TI’ FIRST SENSES ANY VARIATION IN TEMPERATURE AND ‘TIC’ TAKES THE CORRECTIVE ACTION. WHATEVER DEVIATION IS PASSED ON TO, IS SENSED BY I STAGE & II STAGE ’TE’s AND II STAGE ‘TIC’ WILL TAKE THE CORRECTIVE ACTION BY CHANGING THE OUT PUT,- - THAT GOES AS REMOTE SETPOINT TO I STAGE S.H.‘TIC’ WHICH FURTHER CORRECTS THE TEMPERATURE.
THE TRANSFER SWITCH  WHEN SELECTED, ENABLES THE OUTPUT OF T.I.C - -TO TRACK THE  SIGNAL WHEN THE S.H. OUT LET TEMP. IS < THAN THE RATED TEMPERATURE, SO AS TO AVOID TIC SIGNAL GOING >100%. THE FEED WATER FLOW FOR ATTEMPERATION IS MEASURED & INDICATED IN ‘FI’. THE TOTALISER ‘FQ’ INDICATES THE TOTALISED FLOW.
4.  Furnace Pressure Control. ,[object Object],[object Object],[object Object]
Deaerator Pressure & Level Control THE CONTENT OF DISSOLVED OXYGEN IN FEED WATER  ESCAPES DURING BOILING AND OXEDISES /RUSTS THE INNER WALLS OF BOILER TUBES AND DRUMS.  TO REMOVE THIS ‘ O 2 ’, WATER IS BOILED IN THE DEAIRATOR BEFORE FEEDING IN TO BOILER.
Deaerator Pressure & Level Control
[object Object],[object Object],[object Object]
Soot Blower Pressure Control. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ECONOMY AND SAFETY OFA NATION MUCH  DEPENDS UPON GOOD MEASURING AND  MONITORING SYSTEM IT EMPLOYS. Have a measure 0n every step To have total control On our target
[object Object],[object Object],[object Object],[object Object]
THANK YOU

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Boiler

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  • 9. BOILER WATER&STEAM BOILER AIR & GAS
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  • 12. BOILER F. WATER& STEAM FLOW
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  • 20. STEAM BOILER-AIR & FUEL FLOW
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  • 24. AIR FLOW MEASURED BY USING AEROFOIL WHOSE DIFFERENTIAL PRESSURE IS SENSED BY THE AIR FLOW TRANSMITTER SQ. ROOTED IS COMPENSATED TO THE AIR TEMPERATURE AT FUNCTION BLOCK. THE COMPENSATED AIR FLOW ACTS AS PROCESS VARIABLE TO. THE OUTPUT OF FIC POSITIONS THE FD FAN DAMPER ACTUATOR
  • 25. 100% 0 150% 0 2 % STEAM LOAD 4 50% 2 O2 Vs STEAM FLOW CHART 6 5.5 4.2 4 4.7
  • 26.
  • 27. HERE S.H I STAGE ‘TIC’ ACTS AS A FEED FORWARD CONTROLLER. ‘TI’ FIRST SENSES ANY VARIATION IN TEMPERATURE AND ‘TIC’ TAKES THE CORRECTIVE ACTION. WHATEVER DEVIATION IS PASSED ON TO, IS SENSED BY I STAGE & II STAGE ’TE’s AND II STAGE ‘TIC’ WILL TAKE THE CORRECTIVE ACTION BY CHANGING THE OUT PUT,- - THAT GOES AS REMOTE SETPOINT TO I STAGE S.H.‘TIC’ WHICH FURTHER CORRECTS THE TEMPERATURE.
  • 28. THE TRANSFER SWITCH WHEN SELECTED, ENABLES THE OUTPUT OF T.I.C - -TO TRACK THE SIGNAL WHEN THE S.H. OUT LET TEMP. IS < THAN THE RATED TEMPERATURE, SO AS TO AVOID TIC SIGNAL GOING >100%. THE FEED WATER FLOW FOR ATTEMPERATION IS MEASURED & INDICATED IN ‘FI’. THE TOTALISER ‘FQ’ INDICATES THE TOTALISED FLOW.
  • 29.
  • 30. Deaerator Pressure & Level Control THE CONTENT OF DISSOLVED OXYGEN IN FEED WATER ESCAPES DURING BOILING AND OXEDISES /RUSTS THE INNER WALLS OF BOILER TUBES AND DRUMS. TO REMOVE THIS ‘ O 2 ’, WATER IS BOILED IN THE DEAIRATOR BEFORE FEEDING IN TO BOILER.
  • 31. Deaerator Pressure & Level Control
  • 32.
  • 33.
  • 34.
  • 35.
  • 36.
  • 37. ECONOMY AND SAFETY OFA NATION MUCH DEPENDS UPON GOOD MEASURING AND MONITORING SYSTEM IT EMPLOYS. Have a measure 0n every step To have total control On our target
  • 38.