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Design & Process Improvements in
Achieving Best Practice
Nuclear New Build

Richard Coackley, Director of Energy Development

1

Presentation title - edit in the Master slide
Nuclear Construction Best Practice Forum:
Part of UK Government’s Nuclear Supply Chain Action Plan (led by)

Members include:
•EDF
•Horizon
•NuGen
•Nuclear Decommissioning Authority
•AWE
•National Skills Academy Nuclear
•ACE
•CECA

•
•
•
•
•
•
•
•
•

Costain
Sir Robert McAlpine
Kier/BAM
URS
Mott McDonald
Atkins
CH2MHill
Doosan Babcock
AMEC
Key Outputs
•

Nuclear ‘Delta’

•

Quality

•

Productivity

•

Health and Safety compliance

•

Innovation/continuous improvement
(Constructability)

•

Security

•

Confidence
Nuclear Delta
What is the “Nuclear Delta”?:
•Nuclear safety culture
•Quality
•Security
What is the “Nuclear Delta”?:
Nuclear safety culture:
•Understanding
•Behavioural
•Personal commitment
What is the “Nuclear Delta”?:
Quality:
•Right first time culture
•Demonstrable SQEP
•Robust design audit trail
What is the “Nuclear Delta”?:
Security:
•Awareness
•Behavioural
•Robust physical and IT systems
SQEP Assessment & Team Training
SQEP Matrix
•Academic and professional qualifications
•Years experience
•Skills assessment
• Maintained by Technical Manager
• Developed in consultation with client
• Specific SQEP register
• Nuclear and project specific training
Quality: The Journey to Excellence
•

Quality = long term nuclear safety

•

Quality must be demonstrable for
both approvals and Confidence

•

Understanding the safety case drivers
Productivity: Nuclear Lessons Learned
Engineering the Future
•Based on recent major nuclear new
build projects
•Identified five areas for analysis
Principal Recommendations
•Focus on pre-placement QA
•Integrated design & construction
programme
•Focus on training throughout team
Licence Compliance: What This Means for Owners

11
Nuclear Design and Approvals Process

12
Nuclear Design and Approvals Process
From Design to Approvals: Removing Congestion

DESIGNER

CONTRACTOR

CLIENT

UK REGULATOR

Robust Design

Constructability

Operability

Approval

CONSTRUCTION

13
Nuclear Design and Approvals Process
A Better Way

INTEGRATED DESIGN,
CONSTRUCTION &
CLIENT TEAM
Robust Design for Construction & Operation

CONSTRUCTION
14

UK REGULATOR
SLC

Approval
Safety is Paramount
Our Safety Training Programme
•

The health, safety and welfare of
employees, clients and third parties are of
prime importance

•

Health and safety systems accredited to
OHSAS 18001:1999 Occupational Health
and Safety Management Systems

•

Systems have to be mature - focus on
behavioural safety

•

What am I about to do?

•

What could go wrong?

•

What could be done to make it safer?

• What have I done to communicate the hazards?
15
Security

16
Security Training, Awareness and Staff Culture
Primary means of preventing breaches of security:
• Training, awareness, vigilance and culture
• ‘Need to know’ principle

Nuclear staff need security clearance and security induction training which provides:
• A detailed understanding of the security measures in place
• A detailed understanding of the individuals own responsibility
• An overview of the UK’s:
•

Official Secrets Act

•

Anti-Terrorism Act

•

Crime and Securities Act

•

Nuclear security industry regulations

17
Confidence

18
Confidence: Comprehensive Quality Systems
Quality at the design and detailing stage has a major impact on overall project
delivery quality, having a critical influence in the following areas:
• Ease, speed and cost of construction
• Third party and Regulator approvals
• Regulator confidence

Accreditation should include:
• ISO 9001: Quality standard appropriate to services
• ISO 14001: Environmental management
• ISO 18001: Occupational health and safety

19
Questions

Richard.Coackley@urs.com
20

Presentation title - edit in the Master slide

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Achieving Nuclear New Build Best Practice Through Design & Process Improvements

  • 1. Design & Process Improvements in Achieving Best Practice Nuclear New Build Richard Coackley, Director of Energy Development 1 Presentation title - edit in the Master slide
  • 2. Nuclear Construction Best Practice Forum: Part of UK Government’s Nuclear Supply Chain Action Plan (led by) Members include: •EDF •Horizon •NuGen •Nuclear Decommissioning Authority •AWE •National Skills Academy Nuclear •ACE •CECA • • • • • • • • • Costain Sir Robert McAlpine Kier/BAM URS Mott McDonald Atkins CH2MHill Doosan Babcock AMEC
  • 3. Key Outputs • Nuclear ‘Delta’ • Quality • Productivity • Health and Safety compliance • Innovation/continuous improvement (Constructability) • Security • Confidence
  • 4. Nuclear Delta What is the “Nuclear Delta”?: •Nuclear safety culture •Quality •Security
  • 5. What is the “Nuclear Delta”?: Nuclear safety culture: •Understanding •Behavioural •Personal commitment
  • 6. What is the “Nuclear Delta”?: Quality: •Right first time culture •Demonstrable SQEP •Robust design audit trail
  • 7. What is the “Nuclear Delta”?: Security: •Awareness •Behavioural •Robust physical and IT systems
  • 8. SQEP Assessment & Team Training SQEP Matrix •Academic and professional qualifications •Years experience •Skills assessment • Maintained by Technical Manager • Developed in consultation with client • Specific SQEP register • Nuclear and project specific training
  • 9. Quality: The Journey to Excellence • Quality = long term nuclear safety • Quality must be demonstrable for both approvals and Confidence • Understanding the safety case drivers
  • 10. Productivity: Nuclear Lessons Learned Engineering the Future •Based on recent major nuclear new build projects •Identified five areas for analysis Principal Recommendations •Focus on pre-placement QA •Integrated design & construction programme •Focus on training throughout team
  • 11. Licence Compliance: What This Means for Owners 11
  • 12. Nuclear Design and Approvals Process 12
  • 13. Nuclear Design and Approvals Process From Design to Approvals: Removing Congestion DESIGNER CONTRACTOR CLIENT UK REGULATOR Robust Design Constructability Operability Approval CONSTRUCTION 13
  • 14. Nuclear Design and Approvals Process A Better Way INTEGRATED DESIGN, CONSTRUCTION & CLIENT TEAM Robust Design for Construction & Operation CONSTRUCTION 14 UK REGULATOR SLC Approval
  • 15. Safety is Paramount Our Safety Training Programme • The health, safety and welfare of employees, clients and third parties are of prime importance • Health and safety systems accredited to OHSAS 18001:1999 Occupational Health and Safety Management Systems • Systems have to be mature - focus on behavioural safety • What am I about to do? • What could go wrong? • What could be done to make it safer? • What have I done to communicate the hazards? 15
  • 17. Security Training, Awareness and Staff Culture Primary means of preventing breaches of security: • Training, awareness, vigilance and culture • ‘Need to know’ principle Nuclear staff need security clearance and security induction training which provides: • A detailed understanding of the security measures in place • A detailed understanding of the individuals own responsibility • An overview of the UK’s: • Official Secrets Act • Anti-Terrorism Act • Crime and Securities Act • Nuclear security industry regulations 17
  • 19. Confidence: Comprehensive Quality Systems Quality at the design and detailing stage has a major impact on overall project delivery quality, having a critical influence in the following areas: • Ease, speed and cost of construction • Third party and Regulator approvals • Regulator confidence Accreditation should include: • ISO 9001: Quality standard appropriate to services • ISO 14001: Environmental management • ISO 18001: Occupational health and safety 19