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HKBK College Of Engineering
FSAE Racing Car- Team BURAQ
Sponsorship Proposal
About the presentation
• HKBK College of Engineering’s Formula SAE team, Team Buraq, is in need
of your help to continue our tradition of intercollegiate engineering
competition.
• Our design and production budget comes directly from your private and
corporate sponsorship.
• Your contributions allow students to apply knowledge accumulated in the
classroom to real-world scenarios through hands-on experiences.
Table of Contents
Sl no Appendix
1 Background –Team Buraq
2 Our Vision
3 Introduction-FSAE
4 Car design parameters
5 Parts Specifications
6 Progress and Success
7 Cost Report
8 Sponsorship benefits
9 Success of Our College Projects
10 Sponsorship levels
11 Contact information
3
• To take up the greatest project in
the history of HKBK College of
Engineering, Team Buraq was
brought about in July 2014
• The project involves design,
development and fabrication of a
formula type racing car for the
International level FSAE
competition to be held in Italy 2016
based on FSAE standards.
• A Team comprising of 12 members
from different branches of the
college has pioneered this project
along with the help of few staff
members of the college.
Background- Team BURAQ
4
TEAM
BURAQ
 Achieving success in this project would further help us to improvise our
knowledge and fabricate our own racing cars.
 We aspire to continue this legacy of building several cars of this kind through our
future batches and improving ourselves involving more students who dream to
achieve like we do.
 It would motivate several aspiring students of our college who dream about the
same vision.
 It would also uplift our college and country to an international level.
 Bridging the gap between industries and the college students.
 To improvise both the technical and marketing skills of a student.
Our Vision
5
The objective of the competition is to
provide SAE student members with a
challenging project that involves
designing, planning, manufacturing
and marketing the tasks found when
introducing a new product to the
consumer industrial market and to
extract the best from each engineer.
Each student team has to design, build
and test a formula-type racing car and
drive it at the main event.
SAE is a non-profit educational and
scientific organization dedicated to
advancing mobility technology to better
serve humanity.
It conducts several competitions every
year including Formula SAE (FSAE).
Introduction- FSAE
FSAE Italy
7
FSAE Italy
8
CarDesignParameters
Our Expected Model
Some of the main components of the car include:
9
Chassis: Modeled on
Hypermesh and Catia for
low weight and high
strength. Made of MS
Arc welding is used
Steering : Rack and
pinion mechanism,
positive Ackherman
Engine: CBR 600 RR
Fully Programmable Engine
Control Unit
Transmission: Chain driven
Sprocket mechanism with
differential on rear axial
Suspension: Unequal
Double A-arm suspension
Tyres: Goodyear/
Hoosier/ Continental / JK
tyres / Pirelli
Chassis
10
• Material: Mild steel.
• Frame: Hollow tubes
• Tube thickness range : 1.65
mm to 2.40 mm
• Weld technique : Arc
welding
• Designed in CATIA V5
• Analysis in Ansys and Ansys
workbench
Suspension
11
• Suspension: It is system of springs, shock absorbers and
linkages that connects the vehicle to its wheels and allows
relative motion between the two.
• Type: Double wish bone
(Proven to be the best suspension for formula style racing
vehicles)
Brake system
12
• Type: Hydraulic brakes with two
separate circuits (Wilwood
brakes)
• Dimensions: 220mm diameter ;
5mm thick (front disc), 200 mm
diameter; 4mm thick (rear disc)
• Callipers: 2 or 4 piston radial
mount callipers
Steering System
13
Type: Rack and Pinion: Rotary
motion of the steering wheel is
converted into linear motion.
Material:
Rack and Pinion: Mild Steel
Housing: Aluminium
Trunnion Blocks: Aluminium
Engine- CBR- 600RR
14
• Type: 599 cc (36.6 cu in) liquid-
cooled inline four-cylinder
• Bore x stroke: 67mm x 42.5mm
• Compression ratio: 12:2:1
• Power :88.1 kW (118.1 bhp) @
13,500 rpm
• It runs on fuel injection having a low
and a high pressure fuel pump with
a regulator to regulate the fuel
supply which brings out the best
horse power.
Components of FSAE Sports Car
15
Part Brand
Engine Honda CBR 600RR, fuel injection
(2007 onwards)
Chassis Mild Steel , Arc Welding
Suspension Unequal Double A-arm Wishbone
Brake System Will-wood Hydraulic Brakes
Steering Rack and Pinion(positive Ackherman)
Power Transmission Chain driven Sprocket Mechanism
Tires and Wheels Bridgestone ,Good year, JK Tyres
Present status of the Car Components
16
COMPONENT STATUS Dealers
Engine To be purchased Dream Machines, Bangalore
Chassis Manufactured Gopi Engineering Works,
Shivajinagar ,Bangalore
Suspension To be manufactured Custom manufacturer in local
market, Bangalore
Brake System To be purchased Will-wood Hydraulic brakes
Steering Manufactured JR Tools, Kari Speed Motor,
Coimbatore
Power Transmission To be purchased Dream Machines, Bangalore
Tyres and Wheels To be purchased Hoosier, JK tyres
Tyres for design and
testing
Purchased with hubs Local Market, Bangalore
Progress and Success so far
As per the rules and regulations of the FSAE competition, we
selected the appropriate material for the chassis and have completed the
welding and fabrication.
We used mild steel, 16 gauge as the material for the chassis. We fabricated
the chassis using arc welding. The analysis for the chassis was carried out in
Ansys workbench.
Three tests are :-
• Static shear
• Lateral Bending
• Torsional bending
We also manufactured the steering system with the best
specifications most suitable for formula style racing cars in Coimbatore.
For temporary analysis, we purchased four tyres 155/65 R13 73T along with
the hubs. The design of the upright is complete in CATIA software and ready
for manufacture.
17
…cntd
• The tie rods of the steering system will be manufactured according to the
required dimensions after which the upright will be fixed to it. Once the
setup is complete, the unequal double A-arms for holding the upright will
be welded to the chassis.
• The shock absorbers will be aligned according to the measurements for
maximum efficiency.
• The rocker arms will be designed on Catia and analysis will be done on
Ansys again.
• As students, we have spent a total of Rs. 60,000 on fabrication and
purchase of the chassis, steering system, suspension design and tyres for
testing.
18
Working in fabrication of Chassis
19
Final Chassis
20
Working in suspension system
21
Cost Report
22
Area Totals Materials Fasteners Tooling Total
Brake System 43000 500 3500 47,000
Engine & Drivetrain 500000 - - 5,00,000
Frame (done) & Body 15000 - 2500 17,500
Steering System 11000 4000 2500 17,500
Suspension System 60000 10000 40000 1,10,000
Wheels 80000 - 5000 85,000
Transportation+ Registration 500000 - - 5,00,000
Total 12,77,000
Our estimated Cost is coming around Rs. 12,77,000 ( approx. )
Cost estimation in the form of pie chart
23
Sponsorship benefits
Media
Exposure
Corporate
Social
Responsibility
Identification
With
youthBenefits
to
sponsors
Business Promotion
 Corporate Social Responsibility
 Develop, nurture & enlarge budding engineering talent pool.
 Access the best in engineering and human resources.
 Integrate academia with industry.
 Futuristic investment.
 Media Exposure
 International platform & exposure.
 Your company will share electronic and print media coverage with our team in leading
newspapers and magazines such as TOI, HT, HINDU and news channels.
 Our team will be a part of major events and symposia such as Auto-Expo.
Sponsorship Benefits
25
 Identification with youth
 Your company support will be acknowledged through banners, backdrops, posters etc.
during promotional campaigns at various Inter college cultural and technical fests.
 The FSAE event is being incorporated in the academic curriculum. The company can
conduct workshops in the college premises.
Benefits To Students
 Exposure to a global competitive environment.
 Focused and goal oriented learning, with applied skills.
 Emphasis on team work, leadership and persistence along with technical competence
for creating a winning car.
 Industry leaders mentoring prospective experts.
...cntd
26
Success of our College Projects
27
28
29
30
31
A student from our College was the speaker in TED held at BNMIT on 14/03/2015.
Activities Basic Bronze Silver Gold Platinum
Company Logo on website s and
other online pages
✔ ✔ ✔ ✔ ✔
Logo placed on Car ✔ ✔ ✔ ✔ ✔
5” x 8” logo on car ✔
8” x 11” logo on car ✔
Extra Large logo on car ✔
Logo on Driver accessories ✔ ✔ ✔
Logo places on Team Apparel ✔ ✔ ✔
Logo on Banners and Hoardings ✔ ✔ ✔ ✔ ✔
Title Name ✔
Sponsorship Levels
Basic= Rs. 1-29,999 Gold= Rs. 1,50,000-3,99,999
Bronze= Rs. 30,000-59,999 Platinum= Rs. 4,00,000 and above
Silver= Rs. 60,000-1,49,999
Team Members
• Mohammed Umar A
• Zoujan Muneer Pasha
• Shazaan Sayeed
• Saad Kamal
• Atta Ur Rehman
• Kashif Akber
• Mohammed Fazin
• Syed Zeeshan
• Kiran Venkatesh
• Jayanth N R
• Arbaz Ahmed
• Mukhtar Ahmed
33
Team Members’ contact:
Syed Zeeshan Ph.: +91-7411108082
Mohammed Umar Ph.: +91-8147304205
Zoujan Muneer Ph.: +91-9591761971
Email: syedzeeshan.khan@gmail.com
umarrox.007@gmail.com
zoujan.pasha@gmail.com
Faculty in charge:
Muzzamil Ahamed S (HOD)
Mahaboob Tabriz
Mohammed Irfan
Email: samuzzamil@gmail.com (HOD)
mahaboobtabriz@gmail.com
Address:
22/1, Govindpur Main Road, 9th Cross, Nagawara,
Opp Manyata Tech Park
Bengaluru, Karnataka 560045
Contact Details
TEAM
BURAQ
35
THANK YOU

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Team buraq racing car

  • 1. HKBK College Of Engineering FSAE Racing Car- Team BURAQ Sponsorship Proposal
  • 2. About the presentation • HKBK College of Engineering’s Formula SAE team, Team Buraq, is in need of your help to continue our tradition of intercollegiate engineering competition. • Our design and production budget comes directly from your private and corporate sponsorship. • Your contributions allow students to apply knowledge accumulated in the classroom to real-world scenarios through hands-on experiences.
  • 3. Table of Contents Sl no Appendix 1 Background –Team Buraq 2 Our Vision 3 Introduction-FSAE 4 Car design parameters 5 Parts Specifications 6 Progress and Success 7 Cost Report 8 Sponsorship benefits 9 Success of Our College Projects 10 Sponsorship levels 11 Contact information 3
  • 4. • To take up the greatest project in the history of HKBK College of Engineering, Team Buraq was brought about in July 2014 • The project involves design, development and fabrication of a formula type racing car for the International level FSAE competition to be held in Italy 2016 based on FSAE standards. • A Team comprising of 12 members from different branches of the college has pioneered this project along with the help of few staff members of the college. Background- Team BURAQ 4 TEAM BURAQ
  • 5.  Achieving success in this project would further help us to improvise our knowledge and fabricate our own racing cars.  We aspire to continue this legacy of building several cars of this kind through our future batches and improving ourselves involving more students who dream to achieve like we do.  It would motivate several aspiring students of our college who dream about the same vision.  It would also uplift our college and country to an international level.  Bridging the gap between industries and the college students.  To improvise both the technical and marketing skills of a student. Our Vision 5
  • 6. The objective of the competition is to provide SAE student members with a challenging project that involves designing, planning, manufacturing and marketing the tasks found when introducing a new product to the consumer industrial market and to extract the best from each engineer. Each student team has to design, build and test a formula-type racing car and drive it at the main event. SAE is a non-profit educational and scientific organization dedicated to advancing mobility technology to better serve humanity. It conducts several competitions every year including Formula SAE (FSAE). Introduction- FSAE
  • 9. CarDesignParameters Our Expected Model Some of the main components of the car include: 9 Chassis: Modeled on Hypermesh and Catia for low weight and high strength. Made of MS Arc welding is used Steering : Rack and pinion mechanism, positive Ackherman Engine: CBR 600 RR Fully Programmable Engine Control Unit Transmission: Chain driven Sprocket mechanism with differential on rear axial Suspension: Unequal Double A-arm suspension Tyres: Goodyear/ Hoosier/ Continental / JK tyres / Pirelli
  • 10. Chassis 10 • Material: Mild steel. • Frame: Hollow tubes • Tube thickness range : 1.65 mm to 2.40 mm • Weld technique : Arc welding • Designed in CATIA V5 • Analysis in Ansys and Ansys workbench
  • 11. Suspension 11 • Suspension: It is system of springs, shock absorbers and linkages that connects the vehicle to its wheels and allows relative motion between the two. • Type: Double wish bone (Proven to be the best suspension for formula style racing vehicles)
  • 12. Brake system 12 • Type: Hydraulic brakes with two separate circuits (Wilwood brakes) • Dimensions: 220mm diameter ; 5mm thick (front disc), 200 mm diameter; 4mm thick (rear disc) • Callipers: 2 or 4 piston radial mount callipers
  • 13. Steering System 13 Type: Rack and Pinion: Rotary motion of the steering wheel is converted into linear motion. Material: Rack and Pinion: Mild Steel Housing: Aluminium Trunnion Blocks: Aluminium
  • 14. Engine- CBR- 600RR 14 • Type: 599 cc (36.6 cu in) liquid- cooled inline four-cylinder • Bore x stroke: 67mm x 42.5mm • Compression ratio: 12:2:1 • Power :88.1 kW (118.1 bhp) @ 13,500 rpm • It runs on fuel injection having a low and a high pressure fuel pump with a regulator to regulate the fuel supply which brings out the best horse power.
  • 15. Components of FSAE Sports Car 15 Part Brand Engine Honda CBR 600RR, fuel injection (2007 onwards) Chassis Mild Steel , Arc Welding Suspension Unequal Double A-arm Wishbone Brake System Will-wood Hydraulic Brakes Steering Rack and Pinion(positive Ackherman) Power Transmission Chain driven Sprocket Mechanism Tires and Wheels Bridgestone ,Good year, JK Tyres
  • 16. Present status of the Car Components 16 COMPONENT STATUS Dealers Engine To be purchased Dream Machines, Bangalore Chassis Manufactured Gopi Engineering Works, Shivajinagar ,Bangalore Suspension To be manufactured Custom manufacturer in local market, Bangalore Brake System To be purchased Will-wood Hydraulic brakes Steering Manufactured JR Tools, Kari Speed Motor, Coimbatore Power Transmission To be purchased Dream Machines, Bangalore Tyres and Wheels To be purchased Hoosier, JK tyres Tyres for design and testing Purchased with hubs Local Market, Bangalore
  • 17. Progress and Success so far As per the rules and regulations of the FSAE competition, we selected the appropriate material for the chassis and have completed the welding and fabrication. We used mild steel, 16 gauge as the material for the chassis. We fabricated the chassis using arc welding. The analysis for the chassis was carried out in Ansys workbench. Three tests are :- • Static shear • Lateral Bending • Torsional bending We also manufactured the steering system with the best specifications most suitable for formula style racing cars in Coimbatore. For temporary analysis, we purchased four tyres 155/65 R13 73T along with the hubs. The design of the upright is complete in CATIA software and ready for manufacture. 17
  • 18. …cntd • The tie rods of the steering system will be manufactured according to the required dimensions after which the upright will be fixed to it. Once the setup is complete, the unequal double A-arms for holding the upright will be welded to the chassis. • The shock absorbers will be aligned according to the measurements for maximum efficiency. • The rocker arms will be designed on Catia and analysis will be done on Ansys again. • As students, we have spent a total of Rs. 60,000 on fabrication and purchase of the chassis, steering system, suspension design and tyres for testing. 18
  • 19. Working in fabrication of Chassis 19
  • 22. Cost Report 22 Area Totals Materials Fasteners Tooling Total Brake System 43000 500 3500 47,000 Engine & Drivetrain 500000 - - 5,00,000 Frame (done) & Body 15000 - 2500 17,500 Steering System 11000 4000 2500 17,500 Suspension System 60000 10000 40000 1,10,000 Wheels 80000 - 5000 85,000 Transportation+ Registration 500000 - - 5,00,000 Total 12,77,000 Our estimated Cost is coming around Rs. 12,77,000 ( approx. )
  • 23. Cost estimation in the form of pie chart 23
  • 25. Business Promotion  Corporate Social Responsibility  Develop, nurture & enlarge budding engineering talent pool.  Access the best in engineering and human resources.  Integrate academia with industry.  Futuristic investment.  Media Exposure  International platform & exposure.  Your company will share electronic and print media coverage with our team in leading newspapers and magazines such as TOI, HT, HINDU and news channels.  Our team will be a part of major events and symposia such as Auto-Expo. Sponsorship Benefits 25
  • 26.  Identification with youth  Your company support will be acknowledged through banners, backdrops, posters etc. during promotional campaigns at various Inter college cultural and technical fests.  The FSAE event is being incorporated in the academic curriculum. The company can conduct workshops in the college premises. Benefits To Students  Exposure to a global competitive environment.  Focused and goal oriented learning, with applied skills.  Emphasis on team work, leadership and persistence along with technical competence for creating a winning car.  Industry leaders mentoring prospective experts. ...cntd 26
  • 27. Success of our College Projects 27
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  • 29. 29
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  • 31. 31 A student from our College was the speaker in TED held at BNMIT on 14/03/2015.
  • 32. Activities Basic Bronze Silver Gold Platinum Company Logo on website s and other online pages ✔ ✔ ✔ ✔ ✔ Logo placed on Car ✔ ✔ ✔ ✔ ✔ 5” x 8” logo on car ✔ 8” x 11” logo on car ✔ Extra Large logo on car ✔ Logo on Driver accessories ✔ ✔ ✔ Logo places on Team Apparel ✔ ✔ ✔ Logo on Banners and Hoardings ✔ ✔ ✔ ✔ ✔ Title Name ✔ Sponsorship Levels Basic= Rs. 1-29,999 Gold= Rs. 1,50,000-3,99,999 Bronze= Rs. 30,000-59,999 Platinum= Rs. 4,00,000 and above Silver= Rs. 60,000-1,49,999
  • 33. Team Members • Mohammed Umar A • Zoujan Muneer Pasha • Shazaan Sayeed • Saad Kamal • Atta Ur Rehman • Kashif Akber • Mohammed Fazin • Syed Zeeshan • Kiran Venkatesh • Jayanth N R • Arbaz Ahmed • Mukhtar Ahmed 33
  • 34. Team Members’ contact: Syed Zeeshan Ph.: +91-7411108082 Mohammed Umar Ph.: +91-8147304205 Zoujan Muneer Ph.: +91-9591761971 Email: syedzeeshan.khan@gmail.com umarrox.007@gmail.com zoujan.pasha@gmail.com Faculty in charge: Muzzamil Ahamed S (HOD) Mahaboob Tabriz Mohammed Irfan Email: samuzzamil@gmail.com (HOD) mahaboobtabriz@gmail.com Address: 22/1, Govindpur Main Road, 9th Cross, Nagawara, Opp Manyata Tech Park Bengaluru, Karnataka 560045 Contact Details TEAM BURAQ

Editor's Notes

  1. …to launch products,