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U.S. Bellows, Inc. Worldwide Leader in Metallic and Fabric Expansion Joints ▫  Fast Turnaround  ▫  Repair  ▫  Replace  ▫  Refurbish  ▫  Quick Delivery  ▫
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Introduction to U.S. Bellows Manufacturing Facility ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],Certification / Membership EJMA Technical Committee Meeting (Barcelona, November 2009)
[object Object],[object Object],[object Object],[object Object],Certification / Membership ,[object Object],[object Object],[object Object],Manufacturing Qualifications QA / QC Approval ,[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],Presentation Overview
What is a Fabric Expansion Joint? ,[object Object],[object Object],[object Object],[object Object]
Fabric Belt Material Introduction ,[object Object],Resist “Flutter” High Temperatures Heavy Particulates Wet Corrosive Chemicals
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Where are Fabric Joints Found?
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Fabric Expansion Joint Applications A fossil fired power plant is used to illustrate a range of conditions that can be found in many industrial applications.
[object Object],Application Example Economizer Air Heater Economizer to Air Heater Expansion Joint Economizer to Air Heater Example
Application Example ,[object Object]
[object Object],[object Object],Fabric EJ Data Sheet
A: FABRIC BELT B: ACCUMULATION BARRIER C: FRAME D: RADIUS CORNER E: LINER F: FASTENER G: BACKUP BAR Data Sheet Input = Design Output
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Fabric Expansion Joint Basics
Bolt In vs. Weld In Designs ,[object Object],[object Object],[object Object],[object Object],Expansion joints can either bolt or weld directly to the duct or duct flanges. Comparisons include the following.
Metal Attachment Frames – No Baffles
Metal Attachment Frames – With Baffles
Metal Attachment Frames – With Baffles,  Pillows, & Seals
Fabric Expansion Joint Basics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Fabric Expansion Joint Basics
Expansion Joint Components Additional components are available to augment certain fabric expansion joint styles in specific applications. Insulation Pillow Drain Accumulation Barrier Bolt In Liner Particulate Deflector
Fabric Belt Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric Belt Variables ,[object Object],[object Object],[object Object],[object Object],[object Object]
Materials Comparison Chart Furnaces, Kilns Low Low Excellent resistance to chemicals, High Temp. Stability Silica/PTFE Fabric with Kaowool High 1000 - 1800°F *3-layer  Boiler Exhaust Low Low High abrasion resistance, Won’t rot or mildew Silica Fabric Cloth High 700 - 1000°F  Exhaust Ventilation, Fume Protection, Gaskets or Seals Medium Low High tear / crease resistant; Smooth, low friction, non-stick surface, high tensile strength PTFE Impregnated Fiberglass, PTFE Coated Glass Cloth High 500 - 700°F  Gaskets or Seals, Recirculation Air, Air Intake High Low Resistant to deterioration by weathering and engine oil remains Fiberglass, Reinforced Silicone Medium 250 - 500°F  Hot and Cold Water, Low Pressure Steam, Neutral Solutions High Medium High Tensile Strength, Ozone and weathering resistance Butyl Rubber, Neoprene, Viton Low Ambient - 250°F  Applications   Chemical Resistance   Pressure   Advantages   Materials   Temperature
Fabric Belt Materials Fluoroplastics – PTFE PTFE Coated Glass Cloth ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric Types ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric Types ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric Types ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric Types ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric Types ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric Expansion Joint Adhesives ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Adhesives
Fabric Types ,[object Object],[object Object],[object Object]
Fabric Belt Materials - Elastomers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Single Ply vs. Two Ply Elastomers – Rubber / Viton Reinforcement Reinforcement Elastomer Elastomer Typical 1/8 ″  thick belt with single ply reinforcement Typical 1/4 ″  thick belt with two ply reinforcement
Manufacturing Capabilities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Fabric Expansion Joints Duct Expansion Joint – Low Temperature Duct Expansion Joint – High Temperature (up to 1200°F) 10’ square fabric expansion joint w/ high temp. and corrosion resistant composite belt
A Variety of Fabric Expansion Joints
A Variety of Fabric Expansion Joints
Fabric EJ Installation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric EJ Installation ,[object Object],[object Object],[object Object],[object Object]
Fabric EJ Installation ,[object Object],[object Object],[object Object],[object Object]
US Bellows Experience ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric Types ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Manufacturing Capabilities ,[object Object],[object Object],[object Object],[object Object],Fabric Expansion Joints
[object Object],[object Object],[object Object],Conclusion Please forward any additional questions or inquiries to us at  [email_address] ,  call us at  877-660-1795  or visit our website at  www.usbellows.com

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Fabric Expansion Joint Webinar

  • 1. U.S. Bellows, Inc. Worldwide Leader in Metallic and Fabric Expansion Joints ▫ Fast Turnaround ▫ Repair ▫ Replace ▫ Refurbish ▫ Quick Delivery ▫
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13. A: FABRIC BELT B: ACCUMULATION BARRIER C: FRAME D: RADIUS CORNER E: LINER F: FASTENER G: BACKUP BAR Data Sheet Input = Design Output
  • 14.
  • 15.
  • 16. Metal Attachment Frames – No Baffles
  • 17. Metal Attachment Frames – With Baffles
  • 18. Metal Attachment Frames – With Baffles, Pillows, & Seals
  • 19.
  • 20.
  • 21. Expansion Joint Components Additional components are available to augment certain fabric expansion joint styles in specific applications. Insulation Pillow Drain Accumulation Barrier Bolt In Liner Particulate Deflector
  • 22.
  • 23.
  • 24. Materials Comparison Chart Furnaces, Kilns Low Low Excellent resistance to chemicals, High Temp. Stability Silica/PTFE Fabric with Kaowool High 1000 - 1800°F *3-layer Boiler Exhaust Low Low High abrasion resistance, Won’t rot or mildew Silica Fabric Cloth High 700 - 1000°F Exhaust Ventilation, Fume Protection, Gaskets or Seals Medium Low High tear / crease resistant; Smooth, low friction, non-stick surface, high tensile strength PTFE Impregnated Fiberglass, PTFE Coated Glass Cloth High 500 - 700°F Gaskets or Seals, Recirculation Air, Air Intake High Low Resistant to deterioration by weathering and engine oil remains Fiberglass, Reinforced Silicone Medium 250 - 500°F Hot and Cold Water, Low Pressure Steam, Neutral Solutions High Medium High Tensile Strength, Ozone and weathering resistance Butyl Rubber, Neoprene, Viton Low Ambient - 250°F Applications Chemical Resistance Pressure Advantages Materials Temperature
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34. Single Ply vs. Two Ply Elastomers – Rubber / Viton Reinforcement Reinforcement Elastomer Elastomer Typical 1/8 ″ thick belt with single ply reinforcement Typical 1/4 ″ thick belt with two ply reinforcement
  • 35.
  • 36. A Variety of Fabric Expansion Joints
  • 37. A Variety of Fabric Expansion Joints
  • 38.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.
  • 44.