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Low-power Portable Laser Spectroscopic
Sensors for Atmospheric CO2 Monitoring

                Clinton J. Smith
            Advisor: Gerard Wysocki


      PECS Student Dinner Talk 10/23/2011
Requirements for Trace Gas Sensor Networks


A trace gas sensor for networks          Sensors work autonomously
must provide:                                    in the field
                                                           Base Station
•Small size/portability
•Low unit/capital cost
•Low maintenance and operating
costs
•Robust construction
•Low power consumption
•High sensitivity (ppb)                                        Radio
•High selectivity to trace gas species                         Range
•Wireless networking capability
•Ease of mass production
                                            Sensors




                                                                       2
Wireless Sensor Network & Deployment

350 m range directional
antennas are used




  Test Sight: Crop field in Princeton, NJ



                                                        Three locations selected to monitor coupled local
                                                        environments:
                                                        1. Adjacent to the local road: car traffic
                                                        2. In the inner courtyard: local vegetation
                                                        3. On the roof of the building
 CO2 sensor-node. The total size is less than that of
 a shoebox.

                                                                                                            3
Determine detection method
Direct absorbance
• current scan across absorption feature, relate I/Io to conc.
           (+) absolute measurement, straightforward
           (-) less sensitive, difficult to determine baseline

Photoacoustic
• high power laser modulated as it is tuned across absorption line; sound waves generated
with an amplitude proportional to concentration
          (+) zero baseline, high precision measurements
          (-) closed cell, not proportional to pathlength, long-term reproducibility

Cavity ringdown
• light enters high-finesse cavity, observe light decay with time
           (+) extremely high sensitivity (long pathlengths)
           (-) closed-path cell, high reflectivity mirrors

Wavelength modulation spectroscopy
• current scan modulated at high frequency to reduce 1/f noise
           (+) high sensitivity, zero baseline method
           (-) requires calibration, more complex electronics
            circumstances/conditions determine method!
                           Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
                Wavelength modulation spectroscopy
• high sensitivity detection (absorbance 10-6 to 10-5); needs calibration
       - limited by optical interference fringes (étalons), not shot noise
• scan current over absorption feature at 1 kHz
Slide compliments of Mark A. Zondlo
              Wavelength modulation spectroscopy
• add sinusoidal variation to current scan at 250 kHz
Slide compliments of Mark A. Zondlo
             Wavelength modulation spectroscopy




• Fourier transform photosignal to obtain 3rd component (2f spectra)
• low noise limit (1 x 10-5 min. absorbance for 1 Hz)
resulting signal has 2nd derivative shape




  Slide compliments of Mark A. Zondlo
CO2 Sensor Design & Specifications

•Tunable diode laser absorption spectroscopy
(TDLAS)
•Housed within a NEMA enclosure for
environmental protection
    •Desiccant used to prevent condensation
•3.5 m path Herriott multi-pass cell
•2 μm VCSEL & InGaAs photodetector
•Custom electronics board (openPHOTONS
platform*)
•Powered by an integrated 10 Ah Li-ion polymer   Laser        CO2
                                                                       Detector
battery
    •Works for 10 hours with pump/100+ hours
    without pump
    •300 mW power consumption without pump
                                                         Controlling
                                                         Electronics


* www.openphotons.org

                                                                                  9
Custom Control and Acquisition Board



                                            Direct Digital Synthesizer                         TEC driver


                                         MCU
                                         8MHz


                                                                                                 Modulated
                                                                                                  Current
                                       Lock-In Amplifier + Front End                               Driver




                                                                                                      www.openphotons.org

So, S., Sani, A. A., Zhong, L., Tittel, F., and Wysocki, G. 2009. Demo abstract: Laser-based trace-gas chemical sensors for distributed wireless
sensor networks. In /Proceedings of the 2009 international Conference on information Processing in Sensor Networks/ (April 13 - 16, 2009).
Information Processing In Sensor Networks. IEEE Computer Society, Washington, DC, 427-428
                                                                                                                                                   10
2 μm VCSEL & CO2 Absorption Spectrum



       •Low power VCSEL                           4987 cm-1
              •Consumes ~5 mW power
       •VCSEL temperature tuning
                                                                      P=1 atm
       range of ~5 cm-1
       •Absorption coefficients in
       this range correspond to ~1%
       absorption over 3.5 m path
       •Choose 4987 cm-1
       absorption line for line-
       locking
              •Best SNR within the VCSEL
              drive current and
              temperature                     Water absorption lines have limited
              •Low interference from H2O      impact on CO2 absorption lines
              lines



Source: HITRAN 2000 database                                                        11
TDLAS CO2 Sensor 3rd Harmonic Line Locking



             •Control laser temperature so that 3rd
             harmonic signal is near zero
                 •This corresponds to the maximum of
                 the 2nd harmonic signal




              Measure the CO2 concentration by
              continuously monitoring the 2nd harmonic
              signal value at the peak




                                                         12
In-Lab Tests: TDLAS CO2 Sensor Measurement
                   of Changing CO2 Concentrations




•   TDLAS sensor measurements were compared with measurements of a
    commercial sensor
     •   Testing at 0 C shows similar behavior between TDLAS and commercial sensors
     •   TDLAS & commercial sensor: R2 = 0.9964
     •   Commercial sensors compared to each other: R2 = 0.9606 - 0.9956
•   Soil respiration over time
     •   Soil CO2 respiration at room temperature was measured to have a typical
         concentration increase slope of 0.24 ppm/sec

                                                                                      13
In-Lab Tests: TDLAS CO2 Sensor Measurement
             of California Isopod Respiration




•A test tube is used to hold 10 California isopods in a closed path system with
the TDLAS CO2 sensor in-line
•CO2 out-gassing is observed in control sample
    •Likely from desiccant
    •Repeatable out-gassing rate
•Isopod signal compared against CO2 out-gassing background shows increase
in CO2 concentration
    •Isopods detectable after ~2 minutes
    •Approximately 0.021 ppm/sec CO2 concentration increase



                                                                                  14
Field Tests: TDLAS CO2 Sensor Measurement of
                  Forest Floor Respiration




•Soil respiration measurements were performed at the Smithsonian Environmental
Research Center
    •Repeated thermal cycling introduced beam walking error
    •TDLAS and commercial sensor produced nearly identical measurements in the control
    area with random foliage makeup
    •In an area with just Tulip Poplar leaves, TDLAS and commercial sensor measured soil CO2
    respiration slopes of 0.18 ppm/sec. and 0.19 ppm/sec, respectively
    •Random foliage area R2 = 0.8930; Tulip Poplar leaves area R2 =0.9516


                                                                                        15
Multi-Node Long-Term Cross-Correlation Performance




                         Base
                        Station


                 Node     Node    Node
                  1        2       3
Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
Slide compliments of Mark A. Zondlo
Slide
compliments of
Mark A. Zondlo
Slide compliments of Mark A. Zondlo
CO2 Sensor Allan Deviation – What’s the big
problem?




                                              29
Examples of environmental influence on data




                                              30
Let’s audit the composition of CO2 sensor



     24 cm




Left: CO2 sensor as seen from top.
      The total size is less than that of a shoebox.
Right: Schematic of optical configuration and electrical
control systems.

                                                           31
Use a temperature controlled environment to
            find source of drift




Temperature Controlled Vessel




Both sensor board and optical
                                The sensor board is placed outside
system are placed in the
                                while the optical system is placed
temperature controlled
                                inside the temperature controlled
environment.
                                environment.




                                                                32
Allan variances from different environments…

                                                                          All Inside, Line-
                                                                               Locking
All Outside, Gimbal




                             ~0.64 ppm
                                         1x10-5 UMDL                   Cell Inside, Constant
                            ~0.29 ppm
                                                                           Temperature
All Outside, Fixed




                                                                          Cell Inside, 2x
                                                                         Over-Modulation

  All Outside, 2x
 Over-Modulation                                       1.5x10-6 UMDL


                                                                          Cell Inside, Line-
                                                                               Locking




                                                                                      33
Opto-electronics system perturbations




                                        34
How to fix?



•Control the laser environment
•Correct for drift influence?




                                 35
Acknowledgements

This work was sponsored in part by:

Nanotechnology for Clean Energy IGERT

The National Science Foundation’s MIRTHE Engineering Research Center

An NSF MRI award #0723190 for the openPHOTONS systems

An innovation award from The Keller Center for Innovation in Engineering
Education




                                                                           36

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Low-power Portable Laser Spectroscopic Sensors for Atmospheric CO2 Monitoring

  • 1. Low-power Portable Laser Spectroscopic Sensors for Atmospheric CO2 Monitoring Clinton J. Smith Advisor: Gerard Wysocki PECS Student Dinner Talk 10/23/2011
  • 2. Requirements for Trace Gas Sensor Networks A trace gas sensor for networks Sensors work autonomously must provide: in the field Base Station •Small size/portability •Low unit/capital cost •Low maintenance and operating costs •Robust construction •Low power consumption •High sensitivity (ppb) Radio •High selectivity to trace gas species Range •Wireless networking capability •Ease of mass production Sensors 2
  • 3. Wireless Sensor Network & Deployment 350 m range directional antennas are used Test Sight: Crop field in Princeton, NJ Three locations selected to monitor coupled local environments: 1. Adjacent to the local road: car traffic 2. In the inner courtyard: local vegetation 3. On the roof of the building CO2 sensor-node. The total size is less than that of a shoebox. 3
  • 4. Determine detection method Direct absorbance • current scan across absorption feature, relate I/Io to conc. (+) absolute measurement, straightforward (-) less sensitive, difficult to determine baseline Photoacoustic • high power laser modulated as it is tuned across absorption line; sound waves generated with an amplitude proportional to concentration (+) zero baseline, high precision measurements (-) closed cell, not proportional to pathlength, long-term reproducibility Cavity ringdown • light enters high-finesse cavity, observe light decay with time (+) extremely high sensitivity (long pathlengths) (-) closed-path cell, high reflectivity mirrors Wavelength modulation spectroscopy • current scan modulated at high frequency to reduce 1/f noise (+) high sensitivity, zero baseline method (-) requires calibration, more complex electronics circumstances/conditions determine method! Slide compliments of Mark A. Zondlo
  • 5. Slide compliments of Mark A. Zondlo Wavelength modulation spectroscopy • high sensitivity detection (absorbance 10-6 to 10-5); needs calibration - limited by optical interference fringes (étalons), not shot noise • scan current over absorption feature at 1 kHz
  • 6. Slide compliments of Mark A. Zondlo Wavelength modulation spectroscopy • add sinusoidal variation to current scan at 250 kHz
  • 7. Slide compliments of Mark A. Zondlo Wavelength modulation spectroscopy • Fourier transform photosignal to obtain 3rd component (2f spectra) • low noise limit (1 x 10-5 min. absorbance for 1 Hz)
  • 8. resulting signal has 2nd derivative shape Slide compliments of Mark A. Zondlo
  • 9. CO2 Sensor Design & Specifications •Tunable diode laser absorption spectroscopy (TDLAS) •Housed within a NEMA enclosure for environmental protection •Desiccant used to prevent condensation •3.5 m path Herriott multi-pass cell •2 μm VCSEL & InGaAs photodetector •Custom electronics board (openPHOTONS platform*) •Powered by an integrated 10 Ah Li-ion polymer Laser CO2 Detector battery •Works for 10 hours with pump/100+ hours without pump •300 mW power consumption without pump Controlling Electronics * www.openphotons.org 9
  • 10. Custom Control and Acquisition Board Direct Digital Synthesizer TEC driver MCU 8MHz Modulated Current Lock-In Amplifier + Front End Driver www.openphotons.org So, S., Sani, A. A., Zhong, L., Tittel, F., and Wysocki, G. 2009. Demo abstract: Laser-based trace-gas chemical sensors for distributed wireless sensor networks. In /Proceedings of the 2009 international Conference on information Processing in Sensor Networks/ (April 13 - 16, 2009). Information Processing In Sensor Networks. IEEE Computer Society, Washington, DC, 427-428 10
  • 11. 2 μm VCSEL & CO2 Absorption Spectrum •Low power VCSEL 4987 cm-1 •Consumes ~5 mW power •VCSEL temperature tuning P=1 atm range of ~5 cm-1 •Absorption coefficients in this range correspond to ~1% absorption over 3.5 m path •Choose 4987 cm-1 absorption line for line- locking •Best SNR within the VCSEL drive current and temperature Water absorption lines have limited •Low interference from H2O impact on CO2 absorption lines lines Source: HITRAN 2000 database 11
  • 12. TDLAS CO2 Sensor 3rd Harmonic Line Locking •Control laser temperature so that 3rd harmonic signal is near zero •This corresponds to the maximum of the 2nd harmonic signal Measure the CO2 concentration by continuously monitoring the 2nd harmonic signal value at the peak 12
  • 13. In-Lab Tests: TDLAS CO2 Sensor Measurement of Changing CO2 Concentrations • TDLAS sensor measurements were compared with measurements of a commercial sensor • Testing at 0 C shows similar behavior between TDLAS and commercial sensors • TDLAS & commercial sensor: R2 = 0.9964 • Commercial sensors compared to each other: R2 = 0.9606 - 0.9956 • Soil respiration over time • Soil CO2 respiration at room temperature was measured to have a typical concentration increase slope of 0.24 ppm/sec 13
  • 14. In-Lab Tests: TDLAS CO2 Sensor Measurement of California Isopod Respiration •A test tube is used to hold 10 California isopods in a closed path system with the TDLAS CO2 sensor in-line •CO2 out-gassing is observed in control sample •Likely from desiccant •Repeatable out-gassing rate •Isopod signal compared against CO2 out-gassing background shows increase in CO2 concentration •Isopods detectable after ~2 minutes •Approximately 0.021 ppm/sec CO2 concentration increase 14
  • 15. Field Tests: TDLAS CO2 Sensor Measurement of Forest Floor Respiration •Soil respiration measurements were performed at the Smithsonian Environmental Research Center •Repeated thermal cycling introduced beam walking error •TDLAS and commercial sensor produced nearly identical measurements in the control area with random foliage makeup •In an area with just Tulip Poplar leaves, TDLAS and commercial sensor measured soil CO2 respiration slopes of 0.18 ppm/sec. and 0.19 ppm/sec, respectively •Random foliage area R2 = 0.8930; Tulip Poplar leaves area R2 =0.9516 15
  • 16. Multi-Node Long-Term Cross-Correlation Performance Base Station Node Node Node 1 2 3
  • 17. Slide compliments of Mark A. Zondlo
  • 18. Slide compliments of Mark A. Zondlo
  • 19. Slide compliments of Mark A. Zondlo
  • 20. Slide compliments of Mark A. Zondlo
  • 21. Slide compliments of Mark A. Zondlo
  • 22. Slide compliments of Mark A. Zondlo
  • 23. Slide compliments of Mark A. Zondlo
  • 24. Slide compliments of Mark A. Zondlo
  • 25. Slide compliments of Mark A. Zondlo
  • 26. Slide compliments of Mark A. Zondlo
  • 28. Slide compliments of Mark A. Zondlo
  • 29. CO2 Sensor Allan Deviation – What’s the big problem? 29
  • 30. Examples of environmental influence on data 30
  • 31. Let’s audit the composition of CO2 sensor 24 cm Left: CO2 sensor as seen from top. The total size is less than that of a shoebox. Right: Schematic of optical configuration and electrical control systems. 31
  • 32. Use a temperature controlled environment to find source of drift Temperature Controlled Vessel Both sensor board and optical The sensor board is placed outside system are placed in the while the optical system is placed temperature controlled inside the temperature controlled environment. environment. 32
  • 33. Allan variances from different environments… All Inside, Line- Locking All Outside, Gimbal ~0.64 ppm 1x10-5 UMDL Cell Inside, Constant ~0.29 ppm Temperature All Outside, Fixed Cell Inside, 2x Over-Modulation All Outside, 2x Over-Modulation 1.5x10-6 UMDL Cell Inside, Line- Locking 33
  • 35. How to fix? •Control the laser environment •Correct for drift influence? 35
  • 36. Acknowledgements This work was sponsored in part by: Nanotechnology for Clean Energy IGERT The National Science Foundation’s MIRTHE Engineering Research Center An NSF MRI award #0723190 for the openPHOTONS systems An innovation award from The Keller Center for Innovation in Engineering Education 36

Editor's Notes

  1. A sensor must ideally have all of these features to be used in a trace gas sensor network.
  2. We are using TDLAS spectroscopy for CO2 detection. The optical path is 3.5 m within a Herriott multi-pass cell. The sensor uses a 2um VCSEL as the laser source and an off the shelf InGaAs photodetector. The multi-pass cell components are mostly stock commercial parts with custom Al adapters for housing the laser and detector. All of these parts are easily bought/made and assembled. The VCSEL is in a TO5 can package and has its own TEC for temp control. The detectors is in a TO18 package and is mounted on a custom PCB with an integrated pre-amp. Both the laser and the detector interface with a custom electronics board that does all the laser control and data acquisition – based on the openPhotons platform. The custom electronics board mates with a commercial wireless card. Another wireless card is plugged into a computer and the two communicate through a wireless link. All of the electronics (including real-time wireless transmission) consume approximately 300 mW of power. The system is run off of a 10Ah Li-ion polymer battery that will last for approx. 100 hours in this manner. For fieldwork, the Herriott cell and electronics were mounted inside a water-tight NEMA enclosure. The total size of the system is about that of a shoebox. In this case, a pump is used to pump outside air (that is passed through a desiccant) into the chamber and then back out. This allows for sampling of environmental CO2 while keeping the electronics protected from humidity/water/dew. With the pump running, the battery will power the system for about 10 hours.
  3. Our custom control and acquisition board developed by Dr. Stephen So provides all the functionality for controlling the VCSEL and processing the data from the detector. The board is designed to communicate with a Telos mote via the standard UART protocol. Updated control board with all of the functionality integrated.TEC driver provides 0.001C stability, precision modulation frequency to match to photoacoustic or faraday rotation magnetic coils
  4. The VCSEL is wavelength modulated at 10 kHz at a modulation depth that corresponds to optimum SNR when modulating over the absorption line. (amplitude/HWHM = 2.2). The 1st, 2nd, & 3rd harmonic line profiles are measured by temperature scanning about the 4987 cm-1 absorption line and a lock-in amplifier was used to select each harmonic. Harmonic SNR measurement of a calibrated 285 ppm CO2 in N2 mixture produced 1F SNR of 3247, 2F SNR of 2530, & 3F SNR of 1052.
  5. The TDLAS CO2 sensor was placed in an environmental chamber with a commercial sensor which uses NDIR (nondispersive infrared sensor). The temperature was set to 0C and the CO2 concentration was ramped up and down by ~100 ppm. The TDLAS sensor performed exactly as the TDLAS (in terms of precision, not accuracy). Additionally, another lab test of measuring soil respiration over time was performed by the TDLAS sensor. In this case the sensor showed good responsivity to a larger change of CO2 concentration and reported a CO2 concentration increase slope consistent with soil respiration measurements. NEED REFERENCE FOR THIS…
  6. Next, the TDLAS CO2 sensor was used in an experiment to detect CA isopod respiration. 10 isopods were placed into a test tube which was a part of a closed path system containing the CO2 sensor. During the course of this experiment CO2 out-gassing was observed. This is likely due to CO2 being trapped in the desiccant. Nevertheless the CO2 out-gassing rate was constant over several measurements, so it was used as a basline. When the isopods were placed in the test tube several times for different measurements of CO2 concentration increase. When this data was compared to the baseline, an increase in CO2 concentration was observed. The isopods were detectable after 2 minutes of CO2 concentration increase. This corresponds with a detected rate of increase of approx. .021 ppm/sec.
  7. The sensor was then taken out in the field to the Smithsonian Environmental Research Center where measurements to study forest floor respiration were being conducted. The ambient temperature was approximately 0-5C. The first observation that was made was that the repeated thermal cycling from 25-30C to 0C caused some beamwalk in our sensor thus affecting accuracy. Nevertheless, the CO2 sensor still performed identically in taking measurements of both a control area of random forest floor composition and of measuring the respiration of an area with only Tulip Poplar leaves. Another observation was that the NEMA enclosure limited the sampling time response of the CO2 sensor. In this case it took up to 10 minutes to fully flush the container. Depending on the application, this may not matter. Nevertheless we are looking at the prospects of using an open path system to get real time sampling responsivity.Beech is otherOther slope