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VEM Tooling (Shenzhen) Co., Ltd.

    TOOLS MADE IN ASIA
Company Profile
                    Company Profile
•   1998:Company registered in Hong Kong as VEM Virtual Electronics
         Manufacturing Ltd.
•   2000:Start to outsource plastic injection moulds in Shenzhen.
•   2001:Set up sales office in US.
•   2003:Set up 100% owned factory in Shenzhen, China, for plastic injection
         moulds with 1000 sqm factory size
•   2005:Moved the factory to a much larger and more advanced factory
         with 5000 sqm.
         Set up sales office in France.
•   2006:Set up sales office in India.
•   2007:Set up sales office in Thailand.
•   2008:Set up 2nd factory in Thailand. Set up Sales office in Germany
Turnover
               Turnover
• 2005:US$ 6 million
• 2006:US$ 8 million
• 2007:US$ 10 million
Turnover forecast
• 2008:US$ 12 million
• 2009:US$ 14 million
Facts about VEM
            Facts about VEM
• ISO9000 Certified
• Range from 50-500 ton
• 450 tools per year
   – 250 USA
   – 150 EU
   – 50 Asia
• Factory - 5,000 sqm.
Facts about VEM
          Facts about VEM




• Tool Engineering in USA and Germany
• Specialize in High Precision, Multiple
  Cavity Tools with Hotrunners
• High Tolerance Swiss and Japanese
  Machining Centers
Facts about VEM
Facts about VEM
Facts about VEM
Facts about VEM
Superior steel cutting machines
Superior steel cutting machines
Measuring machine
Measuring machine
Injection Shop
Injection Shop
High precision tool
High precision tool
Product
             Product




  Medical products

                       Automotive




Electronic Products     Package
European on spot management
European on spot management
and mould design capabilities
and mould design capabilities
Facts about VEM
           Facts about VEM

• German Owned Company
• Work Done In House
  – Not A Broker
Personnel Breakdown ..
             Personnel Breakdown

    Total Staff - 200 Employees

Management   Administration   Marketing    Projects   Quotation   Design      Financial


    4             12              8           9          4          20           4
Purchasing      Tooling       Processing    PMC          QC       Injection   Shipping


    2            100              2           9         13          10           3
Machine List
               Machine List
Machine Name   Manufacturer   Machine Type   Precision   Qty   Machine Age
               MORI SEIKI     NV4000 DCG       0.005     1        8/2004
                 Mikron         VCP1000        0.005     1       11/2005
                 Mikron         VCP600         0.005     1        4/2005
                 Mikron         HSM400         0.003     1        9/2006
    CNC
                 Mikron         HSM300         0.003     1        6/2008
                 FEELER         VB610A         0.01      1        1/2006
                 FEELER          VB715         0.01      1        6/2008
                 Mikron         HSM500         0.003     1        6/2008
                   FT           CNC-450        0.02      1        4/2004
                   FT           CNC-450      0.01~0.02   1        5/2004
                 CHMER        CM434C+50N       0.02      2       12/2004

    EDM        CHARMILLES                      0.01      1        8/2004
               CHARMILLES         35P          0.005     1        5/2005
                              AGIETRON
                  AGIE                        0.005      1        9/2005
                              ADVANCE3
                 CHMER        CM655+70N        0.02      1        4/2007
                  AGIE        PROGRESS V2      0.002     1        4/2007
  Wire cut        AGIE        PROGRESS 2       0.002     2       12/2005
                  AGIE                                   1        2008
Machine List
                        Machine List
                                          Machine                      Machine
  Machine Name          Manufacturer                 Precision   Qty
                                           Type                         Age
      Grinder         J&S IDOD grinder                           1      2008
                         Kao Fong         YSG-618      0.005     1     5/2004
                      TAITUNG-OKUMA       TSG-450      0.003     1     9/2004
 Grinding machine
                          Jian de        KGS-84AHK     0.02      1     4/2005
                           Jia xin         M200                  1     6/2005
                       ENJOY FAME           3F         0.02      7     6/2004
  Milling Machine      ENJOY FAME          EM-3K       0.02      3     8/2004
                       ENJOY FAME           5H         0.02      1     9/2004
       Lathe              Jian Yi         C6140A       0.04      1     5/2004
  Drilling Machine       Huen Chen        HC-900        0.1      1     5/2004
     Projector            Easson           VM300       0.003     1     2/2004
   High-Measure           Mitutoyo        518-233      0.001     1     6/2005
  Profile Projector       Easson           EP-1        0.001     1     6/2005
  Crysta-Plus M /
                          Mitutoyo         M574       0.0005     1     10/2005
3D measure machine
Machine List
                       Machine List


Machine
            Manufacturer    Machine Type     Machine Size   Qty   Clamping force
 Name
             TOSHIBA       EC100NⅡ-2A      4216x1274x1667   1          100t

Injection    TOSHIBA       EC220NⅡ-6A      5751x1543x1854   1          220t
machine      TOSHIBA       EC350NⅡ-17A     6763×2114×1840   1          350t
             TOSHIBA       IS550GS-I59A    8710x2210x2600   1          550t
VEM Project Management
                   VEM Project Management
                 Tool Making Approval Process
                 Tool Making Approval Process
•   Receive the purchase order + final 2D & 3D drawings .
•   Approval of mold design with agreement on all details .
•   Confirm purchase order and supply a Critical Path Plan (CPP) to the
    customer.
•   Supply every customer weekly with an updated CPP.
•   Frequent QC steps during mold manufacturing inhouse.
•   Supply sample parts to customer with First Article Inspection Report
    and molding parameter datasheet.
•   Adjust out-of-spec dimensions until all criteria are met.
•   Tool modification according to the following procedures:
     1. Request to be sent with new index drawing and description of all
        changes.
     2. Quotation within 2-3 days to customer.
     3. After quotation approval customer receives a new CPP.
•   Supply the customer with a CPK after tool approval.
•   Checks all tool details and sample run for 1 to 48 hours for
    customer’s reference.
Benefits of
               Benefits of
            Working with VEM
            Working with VEM
Benefits Of Relying On VEM For Tool Making In China

• High Tech Tool Shop German owned
• Eliminates the language barrier and improved
  communications through offices in Europe,USA and Asia
• Complete onsite project management with English
  speaking Management
• Ensures conformity to contract quality standards and
  delivery schedules
• Chinese engineers who have received and continue to
  receive technical training in Germany and in the U.S.
• US and Europe based Contract-Tool-Shops for warranty
  and modifications
Reference Customers ..
      Reference Customers
• Customer Industry:
  – Medical, Automotive, Electronic, Consumer
• USA:
  – JCI, Siemens, Cooper, Rainbird, Toro,
    Sanford, C.Brewer, Alcan…
• Europe:
  – Audi, BMW, Bosch, Mahle, Aspel, Draeger,
    Honeywell, PHN…
• Asia:
  – TATA, Johnson Motor,…
VEM Global representation
    VEM Global representation
•   VEM Head office in HK
•   16D Universal Industrial Centre, 19-25 Shan Mei Street,
    Shatin, N.T. Hong Kong
•
•   VEM inc - office in U.S.
•   1151 8th street Hermosa Beach CA 90254
•
•   1702 Kater St.Philadelphia, PA 19146

•   VEM sales office in France
•   20 Rue de Verdun
    76800 Saint Etienne du Rouvray
    France

•   VEM Sales office in India
•   102, The Presidency, Gadkari Chowk, Old Agra Road,
•   Nashik-422 002, Maharashtra, India
•
•   VEM sales office in Thailand
•   Q House Lumpini, 1 South Sathorn Rd.
•   Level 27, Tungmahamek, Sathorn
•   Bangkok 10120 Thailand
Contract tool warranty shop for VEM
Contract tool warranty shop for VEM
•   Germany
•   Böhringer Kunststofftechnik GmbH
•   Walter-Wezel-Str. 8-10
•   74889 Sinsheim-Hilsbach

• France
• Gl Outillage
• 3, rue de Chaillouet 10 000 Troyes FRANCE

• US
• Montrose Molders
• 230 St. Nicholas Ave. P.O. Box 265 South Plainfield, NJ
  07080

• Baron Quality Molds
• 1081 N. Shepard, Unit K Anaheim, CA 92806
www.vem-tooling.com



German Precision,
American Service,
Chinese Prices…
   That’s VEM.

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VEM Tooling Company

  • 1. VEM Tooling (Shenzhen) Co., Ltd. TOOLS MADE IN ASIA
  • 2. Company Profile Company Profile • 1998:Company registered in Hong Kong as VEM Virtual Electronics Manufacturing Ltd. • 2000:Start to outsource plastic injection moulds in Shenzhen. • 2001:Set up sales office in US. • 2003:Set up 100% owned factory in Shenzhen, China, for plastic injection moulds with 1000 sqm factory size • 2005:Moved the factory to a much larger and more advanced factory with 5000 sqm. Set up sales office in France. • 2006:Set up sales office in India. • 2007:Set up sales office in Thailand. • 2008:Set up 2nd factory in Thailand. Set up Sales office in Germany
  • 3. Turnover Turnover • 2005:US$ 6 million • 2006:US$ 8 million • 2007:US$ 10 million Turnover forecast • 2008:US$ 12 million • 2009:US$ 14 million
  • 4. Facts about VEM Facts about VEM • ISO9000 Certified • Range from 50-500 ton • 450 tools per year – 250 USA – 150 EU – 50 Asia • Factory - 5,000 sqm.
  • 5. Facts about VEM Facts about VEM • Tool Engineering in USA and Germany • Specialize in High Precision, Multiple Cavity Tools with Hotrunners • High Tolerance Swiss and Japanese Machining Centers
  • 8. Superior steel cutting machines Superior steel cutting machines
  • 11. High precision tool High precision tool
  • 12. Product Product Medical products Automotive Electronic Products Package
  • 13. European on spot management European on spot management and mould design capabilities and mould design capabilities
  • 14. Facts about VEM Facts about VEM • German Owned Company • Work Done In House – Not A Broker
  • 15. Personnel Breakdown .. Personnel Breakdown Total Staff - 200 Employees Management Administration Marketing Projects Quotation Design Financial 4 12 8 9 4 20 4 Purchasing Tooling Processing PMC QC Injection Shipping 2 100 2 9 13 10 3
  • 16. Machine List Machine List Machine Name Manufacturer Machine Type Precision Qty Machine Age MORI SEIKI NV4000 DCG 0.005 1 8/2004 Mikron VCP1000 0.005 1 11/2005 Mikron VCP600 0.005 1 4/2005 Mikron HSM400 0.003 1 9/2006 CNC Mikron HSM300 0.003 1 6/2008 FEELER VB610A 0.01 1 1/2006 FEELER VB715 0.01 1 6/2008 Mikron HSM500 0.003 1 6/2008 FT CNC-450 0.02 1 4/2004 FT CNC-450 0.01~0.02 1 5/2004 CHMER CM434C+50N 0.02 2 12/2004 EDM CHARMILLES 0.01 1 8/2004 CHARMILLES 35P 0.005 1 5/2005 AGIETRON AGIE 0.005 1 9/2005 ADVANCE3 CHMER CM655+70N 0.02 1 4/2007 AGIE PROGRESS V2 0.002 1 4/2007 Wire cut AGIE PROGRESS 2 0.002 2 12/2005 AGIE 1 2008
  • 17. Machine List Machine List Machine Machine Machine Name Manufacturer Precision Qty Type Age Grinder J&S IDOD grinder 1 2008 Kao Fong YSG-618 0.005 1 5/2004 TAITUNG-OKUMA TSG-450 0.003 1 9/2004 Grinding machine Jian de KGS-84AHK 0.02 1 4/2005 Jia xin M200 1 6/2005 ENJOY FAME 3F 0.02 7 6/2004 Milling Machine ENJOY FAME EM-3K 0.02 3 8/2004 ENJOY FAME 5H 0.02 1 9/2004 Lathe Jian Yi C6140A 0.04 1 5/2004 Drilling Machine Huen Chen HC-900 0.1 1 5/2004 Projector Easson VM300 0.003 1 2/2004 High-Measure Mitutoyo 518-233 0.001 1 6/2005 Profile Projector Easson EP-1 0.001 1 6/2005 Crysta-Plus M / Mitutoyo M574 0.0005 1 10/2005 3D measure machine
  • 18. Machine List Machine List Machine Manufacturer Machine Type Machine Size Qty Clamping force Name TOSHIBA EC100NⅡ-2A 4216x1274x1667 1 100t Injection TOSHIBA EC220NⅡ-6A 5751x1543x1854 1 220t machine TOSHIBA EC350NⅡ-17A 6763×2114×1840 1 350t TOSHIBA IS550GS-I59A 8710x2210x2600 1 550t
  • 19. VEM Project Management VEM Project Management Tool Making Approval Process Tool Making Approval Process • Receive the purchase order + final 2D & 3D drawings . • Approval of mold design with agreement on all details . • Confirm purchase order and supply a Critical Path Plan (CPP) to the customer. • Supply every customer weekly with an updated CPP. • Frequent QC steps during mold manufacturing inhouse. • Supply sample parts to customer with First Article Inspection Report and molding parameter datasheet. • Adjust out-of-spec dimensions until all criteria are met. • Tool modification according to the following procedures: 1. Request to be sent with new index drawing and description of all changes. 2. Quotation within 2-3 days to customer. 3. After quotation approval customer receives a new CPP. • Supply the customer with a CPK after tool approval. • Checks all tool details and sample run for 1 to 48 hours for customer’s reference.
  • 20. Benefits of Benefits of Working with VEM Working with VEM Benefits Of Relying On VEM For Tool Making In China • High Tech Tool Shop German owned • Eliminates the language barrier and improved communications through offices in Europe,USA and Asia • Complete onsite project management with English speaking Management • Ensures conformity to contract quality standards and delivery schedules • Chinese engineers who have received and continue to receive technical training in Germany and in the U.S. • US and Europe based Contract-Tool-Shops for warranty and modifications
  • 21. Reference Customers .. Reference Customers • Customer Industry: – Medical, Automotive, Electronic, Consumer • USA: – JCI, Siemens, Cooper, Rainbird, Toro, Sanford, C.Brewer, Alcan… • Europe: – Audi, BMW, Bosch, Mahle, Aspel, Draeger, Honeywell, PHN… • Asia: – TATA, Johnson Motor,…
  • 22. VEM Global representation VEM Global representation • VEM Head office in HK • 16D Universal Industrial Centre, 19-25 Shan Mei Street, Shatin, N.T. Hong Kong • • VEM inc - office in U.S. • 1151 8th street Hermosa Beach CA 90254 • • 1702 Kater St.Philadelphia, PA 19146 • VEM sales office in France • 20 Rue de Verdun 76800 Saint Etienne du Rouvray France • VEM Sales office in India • 102, The Presidency, Gadkari Chowk, Old Agra Road, • Nashik-422 002, Maharashtra, India • • VEM sales office in Thailand • Q House Lumpini, 1 South Sathorn Rd. • Level 27, Tungmahamek, Sathorn • Bangkok 10120 Thailand
  • 23. Contract tool warranty shop for VEM Contract tool warranty shop for VEM • Germany • Böhringer Kunststofftechnik GmbH • Walter-Wezel-Str. 8-10 • 74889 Sinsheim-Hilsbach • France • Gl Outillage • 3, rue de Chaillouet 10 000 Troyes FRANCE • US • Montrose Molders • 230 St. Nicholas Ave. P.O. Box 265 South Plainfield, NJ 07080 • Baron Quality Molds • 1081 N. Shepard, Unit K Anaheim, CA 92806