Aepl Presentation

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Aepl Presentation

  1. 1. Æ ACME ENGINEERS PVT. LTD., PRESENTED BY MAHESH NARAYAN AEPL
  2. 2. <ul><li>INTRODUCTION OF ACME ENGINEERS PVT. LTD., (AEPL ) </li></ul><ul><li>ESTABLISHMENT : </li></ul><ul><li>Founded in 1986 by Mr. Narayan Manian (CEO) at Hyderabad </li></ul><ul><li>PURPOSE : </li></ul><ul><li>Machine Tools Reconditioning including CNC Retrofittment </li></ul><ul><li>Manufacture of various Machinery Spares </li></ul><ul><li>Manufacture of Automobile Components </li></ul><ul><li>Manufacture of Special purpose Machines as well as jigs fixtures and special </li></ul><ul><li>items as per customer’s requirement </li></ul><ul><li>Export of Machined Components </li></ul>AEPL
  3. 3. <ul><li>ASSOCIATION HISTORY </li></ul><ul><li>Association with M&M now MNAL from 1988 (now 21 years) </li></ul><ul><li>First company to start assembly of hub & drum (earlier assembly used to be done in M&M Plant) </li></ul><ul><li>First & Only machining vendor to commence supplies from Zaheerabad to M&M Plant at Zaheerabad (in the year 1997) </li></ul><ul><li>Selected to be a part of Mahindra Vendor Upgradation Programme </li></ul>AEPL
  4. 4. <ul><li>HIGHLIGHTS ABOUT UNIT IN ZAHEERABAD </li></ul><ul><li>Only 3 kms from MNAL Zaheerabad Plant </li></ul><ul><li>Only unit to have 3 CNC machines (2 CNC Lathes and 1 CNC Drill/Tap-Mill Center) </li></ul><ul><li>Independently run by using resources from local community </li></ul><ul><li>Achieved the above by imparting training in our own in-house training school ‘GURUKUL’ </li></ul>AEPL
  5. 5. <ul><li> OUR QUALITY POLICY & OBJECTIVES </li></ul><ul><li>QUALITY POLICY </li></ul><ul><li>Strive to produce THE BEST quality of Automobile Components as per </li></ul><ul><li>Customer Requirements </li></ul><ul><li>Strive and manufacture products and provide the services of machine </li></ul><ul><li>reconditioning & up gradation of the highest quality standards </li></ul><ul><li>QUALITY OBJECTIVES </li></ul><ul><li>Zero Quality Defects </li></ul><ul><li>Zero Errors In Assembly </li></ul><ul><li>Produce Ready To Use Components And Assemblies. </li></ul><ul><li>Minimize Inspection And Stress On Process Control. </li></ul><ul><li>Achievable by our regular Continuous Improvements. </li></ul>AEPL
  6. 6. <ul><li>To restore the old </li></ul><ul><li>Machineries & </li></ul><ul><li>Equipments to new </li></ul><ul><li>condition at reasonable </li></ul><ul><li>costs and record time </li></ul>OUR ACTIVITIES AEPL
  7. 7. <ul><li>To provide CNC Retrofittment Services. </li></ul>OUR ACTIVITIES AEPL
  8. 8. <ul><li>To Manufacture SPM’s. </li></ul><ul><li>To Manufacture Quality </li></ul><ul><li>Machine Spares. </li></ul>OUR ACTIVITIES AEPL
  9. 9. OUR ACTIVITIES <ul><li>To Manufacture Automobile </li></ul><ul><li>Components. </li></ul><ul><li>To Manufacture Critical and </li></ul><ul><li>Non-critical Spare Parts </li></ul>AEPL
  10. 10. <ul><li>MACHINERY AVAILABLE AT HYDERABAD </li></ul><ul><li>Maho CNC Milling Machine, Model MH-C 900, Table Size </li></ul><ul><li>900x600mm </li></ul><ul><li>TOS (Dia. 100 Spindle) Horizontal Boring Machine With Table </li></ul><ul><li>Size: 1200x1200mm. </li></ul><ul><li>Fanuc Drill/Tap-Mill Machining Center With Travels: 500 X 380 X </li></ul><ul><li>400mm </li></ul><ul><li>Double Spindle Drilling Machine. </li></ul><ul><li>HMT – H26 Centre Lathe. </li></ul><ul><li>TOS Horizontal Milling Machine With Universal Milling Head. </li></ul><ul><li>HMT M2H Milling Machine With All Accessories Like Vertical </li></ul><ul><li>Head, Dividing Head, Rotary Table, etc., – 2 Nos. </li></ul><ul><li>Batliboi RD – 25 Radial Drilling Machine </li></ul>AEPL
  11. 11. <ul><li>MACHINERY AVAILABLE AT HYDERABAD </li></ul><ul><li>Contd … </li></ul><ul><li>‘ Archland, England’ make RD – 32 Radial Drilling Machine </li></ul><ul><li>HMT – G-22, 1.8 m Between Centers Universal Cylindrical </li></ul><ul><li>Grinding Machine </li></ul><ul><li>HMT – G-13U x 500 Universal Cylindrical Grinding Machine </li></ul><ul><li>TOS Surface Grinder 600 X 200. </li></ul><ul><li>18” Hacksaw </li></ul><ul><li>200A DC (Rectifier) Welding Set </li></ul><ul><li>5HP Compressor </li></ul><ul><li>1HP Compressor </li></ul><ul><li>Spray Painting Equipment </li></ul><ul><li>25HP ‘Mahindra’ Make Generator </li></ul><ul><li>Overhead Crane Facilities (4 Nos.) – Upto 10 Tonne Capacity </li></ul>AEPL
  12. 12. <ul><li> MACHINERY AVAILABLE AT ZAHEERABAD </li></ul><ul><li>Gildemeister CNC Lathe With 400 Dia. Swing And Admit Between </li></ul><ul><li>Centers: 500mm. </li></ul><ul><li>LML CNC Lathe With 400 Dia. Swing And Admit Between Centers: </li></ul><ul><li>500mm. </li></ul><ul><li>Fanuc Drill/Tap-Mill Machining Center With Travels: 500 X 380 X </li></ul><ul><li>400mm </li></ul><ul><li>Czech Make Turret Lathe </li></ul><ul><li>HMT PSG Centre Lathe </li></ul><ul><li>HMT A-24 Up Centre Lathe. </li></ul><ul><li>‘ Herbert’ Make 18mm Pillar Drilling Machine </li></ul><ul><li>Welding Set </li></ul><ul><li>‘ ELGI’ make 5HP Compressors – 2 nos. </li></ul><ul><li>45HP ‘Ashok Leyland’ make Generator </li></ul>AEPL
  13. 13. <ul><li>EQUIPMENTS FOR MACHINE TOOL CALIBRATION/RECONDITIONING & </li></ul><ul><li>INSPECTION EQUIPMENT </li></ul><ul><li>Auto-collimator, ‘Russian’ Make With 0.5 Seconds Accuracy </li></ul><ul><li>Auto-collimator, ‘German’ Make With 0.5 Seconds Accuracy </li></ul><ul><li>100 Mm Bridge To Increase The Sensitivity To 0.02mm/100mm </li></ul><ul><li>Spirit Level 200 Long ‘Asahi’ Japan Make 0.02mm/M </li></ul><ul><li>Frame Spirit Level 200 Sq. Veb ‘German’ Make, 0.02mm/M </li></ul><ul><li>Frame Spirit Level 150 Sq. 0.02mm/M </li></ul><ul><li>Surface Finish Tester (‘Mitutoyo’ make) </li></ul><ul><li>Vernier Calipers Upto 1000mm </li></ul><ul><li>Micrometers Upto 500mm </li></ul>AEPL
  14. 14. <ul><li>Contd .. </li></ul><ul><li>Bore Gauge Upto 500mm </li></ul><ul><li>Slip Gauge Box (Inspection & Workshop Grade) </li></ul><ul><li>Depth Micrometers </li></ul><ul><li>Granite Surface Plates 1000 X 630mm </li></ul><ul><li>Cast Iron Surface Plates 1600 X 1000mm Gr. I </li></ul><ul><li>Cast Iron Surface Plates 600 X 600mm Gr. I </li></ul><ul><li>200mm Sine Bar </li></ul><ul><li>Plunger Type Dial Gauge </li></ul><ul><li>Millimess And Zentimess </li></ul><ul><li>Depth Vernier 200mm, 300mm </li></ul><ul><li>Torque Tester </li></ul>AEPL
  15. 15. Head Office 3A & 3B, TYPE III, APIIC, I.E. Kukatpally, Hyderabad – 500 072 A.P., India Ph: +91 40 23074521 Fax: +91 40 23074522 M: +91 9246201300 Zaheerabad Unit NO. G-2, R.I.E, APIIC, Allipur, Zaheerabad – 502 220 A.P., India Ph: +91 8451 650591 M: +91 9490117584 ACME ENGINEERS PVT. LTD ., Website: www.acmeengineers.in Email: acme.engineers@gmail.com CONTACT INFORMATION AEPL
  16. 16. DETAILS OF COMPONENTS SUPPLIED TO MNAL MODEL WISE Hub & Drum Assemblies (Job Work Only) AEPL Front H&D Assy., 6T/25ST/LWB 0503AAA05610N 3 Rear H&D Assy., 6T/25ST/LWB 0502AAA05250N 4 Rear H&D Assy., Sherpa 32/42 0402CA0080N 10 Front H&D Assy., Sherpa 32/42 0503AA1400N 9 Rear H&D Assy., 4T 0602BB1830N 8 Front H&D Assy., 4T 0601AZ0080N 7 Rear H&D Assy., SXJ/15W 0502AA4260N 6 Front H&D Assy., SXJ/15W 0503AA4110N 5 Rear H&D Assy., 6T/25ST/LWB 0502AA4070N 2 Front H&D Assy., 6T/25ST/LWB 0503AA4100N 1 NAME, VEHICLE MODEL USED FOR PART NO. SL. NO.
  17. 17. MACHINE UTILIZATION CHART AEPL
  18. 18. DESPATCH Vs PPM AEPL
  19. 19. IMPROVEMENTS/KAIZEN/POKAYOKE AEPL Housekeeping & Quality Trolleys For In-house Material Movement 6 Quality Hub Cleaning Tank 5 Production & Quality 5HP Compressor – 1 no. 4 Production & Quality CNC Drill-tap Center 3 <ul><li>Production </li></ul>2nd CNC Lathe 2 Storage Building Expansion 1 AREA OF IMPROVEMENT IMPROVEMENT MADE SL. NO. IMPROVEMENTS MADE IN 2007-2008
  20. 20. IMPROVEMENTS/KAIZEN/POKAYOKE AEPL Quality Addition of instruments like surface finish tester, torque tester, height gauge, etc., 7 Production Changes in CNC programs & tools (like drill cum reamer) 8 Production & Quality 5HP Compressor – 1 no. 4 Quality Separate Assembly Stations For Front & Rear 6 Quality Teflon pads for assembly stations 5 Production Pneumatic Nut Runners 3 Quality Metrology Lab 2 Quality Fly-press For Bearing pressing 1 AREA OF IMPROVEMENT IMPROVEMENT MADE SL. NO. IMPROVEMENTS MADE IN 2008-2009
  21. 21. IMPROVEMENTS/KAIZEN/POKAYOKE AEPL Safety Electrical Hoist For Lifting Assembly onto the Machine 2 Production & Quality Painting Station 1 AREA OF IMPROVEMENT IMPROVEMENT PLANNED SL. NO. IMPROVEMENTS IN PIPELINE FOR 2009-2010 PLANNED
  22. 22. BUSINESS IMPROVEMENTS PLANNED WITH MNAL <ul><li>SUPPLY MORE MACHINED COMPONENTS LIKE SPINDLES, </li></ul><ul><li>BAR TURNED COMPONENTS FOR LCV PLANT. </li></ul><ul><li>SET-UP PLANT IN PUNE. </li></ul><ul><li>TIE-UP WITH MNAL APPROVED CASTING/FORGING SOURCES FOR SUPPLY OF MACHINED COMPONENTS USED IN MCV & HCV. </li></ul><ul><li>TO BE A SPOC FOR SUPPLY OF ALL MACHINEABLE COMPONENTS FOR MNAL – LCV, MCV & HCV MANUFACTURING PLANTS IN ZAHEERABAD & PUNE. </li></ul>AEPL
  23. 23. WE WILL STRIVE TO REDUCE OUR QUALITY CONERNS & ONCE AGAIN ACHIEVE & MAINTAIN 0000 PPM STARTING TARGET MONTH: APRIL ‘09 AEPL
  24. 24. SIGNING OFF WITH A HOPE TO IMPROVE OUR BUSINESS WITH YOU. THANK YOU FOR YOUR VALUABLE TIME. AEPL

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