Tool & Die, Inc., Olean, NY       Founded in 1965Website: http//www.ktdny.com
TOOL & DIE Inc.Providing Industry with the following capabilities:*   Mechanical & Electrical Design & Engineering*   Inte...
CNC MACHINING    Over 30 pcs. of CNC       Equipment forMilling, Turning, Punching,       & EDM Cutting
Mazak INTEGREX 400-IIIST 5 Axes MachiningTurning & Milling to 30” diameter x 60” inlength. Two milling heads, one fixed wi...
Mazak Veriaxis 730-5X II Multi-surface/Simultaneous 5 Axes Machining Center28-3/4” x 33-1/2” x 22” on X, Y, Z with +30 to ...
New Parpas ML-120 Universal Machining Center – 275+” X, 137+” Y, 59+” Z;Horizontal & Vertical Machining Spindle; 55,000 lb...
Horizontal Machining Centers for Milling to 98.4” x 70.9”                x 57.1” on X, Y, and Z
Vertical Machining Centers to 80.31” on X
75 H.P. CNC VTLTurns up to 78-3/4” OD
60 HP with 43.3” Turning   50 HP with 33-1/2” Turning
Amada Pega  for CNC Sheet Metal Work
Machining Steel, Aluminum, Inconel, Monel, Titanium, Stainless  and Magnesium and other exotic materials is what we do!   ...
Machine Frames - Precision  Machined in one setup
Design and Engineering   All Mechanical and Electrical Design and Engineering is done in-house.   CAD Software: SOLIDWOR...
Excellence inEngineering &Manufacturing
Panel BuildingKeystone personnel have many years ofexperience in determining our customers criticalneeds and developing ef...
Need Panels?          Think                  Keystone!
ROBOTICSKeystone is a Systems Integrator for “Fanuc” and “Adept” for Robotics
Fanuc 100i Robotic Sanding System removes flash & parting lines from perimeter of Wiper Arm Castings
5 Axis Fanuc M410i Robot for Pick and Place of   200 lb. part using vacuum assist Tooling
Robotic Piston AssemblyMachine using two robotsand four vision cameras.
Air/Oil Hydraulic Presses fuse the partstogether. Pick and place removescompleted parts, and then starts theprocess over a...
Panel construction includescontrols for two robots, fourvision cameras, PLC, andan HMI.
Piston/Vision System Video
Sprocket Inspection Machine – Inspects Thickness &Run-out; Voids in Teeth; Bushing Presence and Thread             Presenc...
Sprocket Inspection Machine in Operation
STATE OF THE ART PLANT    FACILITIES FOR   ASSEMBLING OUR  CUSTOMERS SPECIAL      MACHINES
10,000 Sq. Ft. dedicated to the building of Special Machines for our Customers
SPECIAL MACHINES & AUTOMATION EQUIPMENTFrom Mechanical and Electrical Design and Engineering,Welding and Fabrication, Mach...
Solder Vision Inspection System                 Identifying poor                 solder joints
Ultrasonic Wash Machine Conceptual General            Arrangement Drawing
Ultrasonic Wash Machine - Completed
The Rebuilding  of a largeintegrated    Multi –  Machine Production     Line
One of the completed Buffing Machines
Large Embossing Machine Frames
Weldments for Undersea Exploration
Automotive Fuel Rail Injectors Straightener and Inspection Machine
Actuators precision bend Fuel Rails for proper injector and fuel inlet locations
Three Station DrillingMachine   withIndexingHead for Drilling12 holes    inAlternatorCastings
Drill Machine drills 24 holes of various sizes and depths                  in the same operation
Twin  SpindleMachine forBoring 4 & 6 CylinderCompressor  Blocks
Self Contained High Speed ID Tapping Machine with a 4   second cycle
Oxygen Lance Feeder for Steel Production
Oxygen Lance Feeder for Steel Mills
Truck Radiator  Leak Test   Machine
HYDRAULIC PRESSES
50-tonHorizontal Trim  Press with   Hydraulic Robotic PartsShuttle Systemwhich allows for automatic ormanual loading   of ...
50-ton   HZTPress forTrimming Trans- mission Cases
Rugged“Downstroke”    Press designed for many years of continual     use
DownstrokePress Beforebeing Rebuilt
After
Keystone’s   Unique “Upstroke”Press is thesafest in any  Industry
Tooling, Dies, Molds and        Fixtures
Hydraulic Clamping Fixture for CNC         Machining Center
Progressive and Punching Dies
Four Cavity Trim Die with Secondary Slides for Automotive Mirrors
8 Cavity Trim Die                    Designed and built by                         Keystone
Mold Design and Build
ROBOTIC WELDING  FIXTURE FORHARLEY-DAVIDSON
POLYURETHANES   SILICONES    EPOXIES
STATE OF THE ART POLYURETHANE METERING AND MIXING MACHINES
10’ wide Gas Fired Curing Oven
We Formulate and Custom Mold Polyurethanes with   hardness ranging from 15 Shore A to 80 Shore DPads; Boots; Dinner Plate ...
Complete Urethane Assemblies         Bonded to metallic and non-         metallic inserts and partsPolyurethaneTooling and...
Silicones formulated for higher temperature                applications
Aluminum filled Epoxyformulations  for rigid as      cast component      parts
Keystonemanufacturescomplete partassemblies in-    house
Military Applications
NATIONAL                                     DEFENSETrident II Nuclear Sub &Intercontinental Ballistic Missile
Trident Missile Silos – our Seals  allow the missiles to launch
QUALITY   Quality Control Dept. qualified to    AS9003 and MIL-I-45208A spec   Numerex CMM: 5 Axis, with IMS    Visual D...
5 Axis Numerex CMM with IMIS Visual DMIS        45” x 60” x 30” on x, y, and z
Instron  Machine   checks tensile andcompression    of our  polymers and metals
Tool & Die Inc.   Industry Tested Special Machines   Rugged designs built to meet your    specifications for long machin...
Keystone power point-presentation-10.17.12 (1)
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Keystone power point-presentation-10.17.12 (1)

  1. 1. Tool & Die, Inc., Olean, NY Founded in 1965Website: http//www.ktdny.com
  2. 2. TOOL & DIE Inc.Providing Industry with the following capabilities:* Mechanical & Electrical Design & Engineering* Integrated Machine Systems* Robotics and Vision Systems* Special Machines and Automation Equipment* Hydraulic Presses; Quench Systems; Parts Loaders and Unloaders* Panel Building* CNC Machined Component Parts from Small to very Large* General Machining, Tooling & Fixtures* Trim Dies and Molds* Sheet Metal Work* Cast Polyurethane, Silicones, and Epoxies* Quality Control qualified to AS 9003 and MIL-I-45208A spec.
  3. 3. CNC MACHINING Over 30 pcs. of CNC Equipment forMilling, Turning, Punching, & EDM Cutting
  4. 4. Mazak INTEGREX 400-IIIST 5 Axes MachiningTurning & Milling to 30” diameter x 60” inlength. Two milling heads, one fixed with fulltravel and one with 225 degrees of rotation
  5. 5. Mazak Veriaxis 730-5X II Multi-surface/Simultaneous 5 Axes Machining Center28-3/4” x 33-1/2” x 22” on X, Y, Z with +30 to 120degrees worktable tilt & 10,000 RPM Spindle
  6. 6. New Parpas ML-120 Universal Machining Center – 275+” X, 137+” Y, 59+” Z;Horizontal & Vertical Machining Spindle; 55,000 lb. capacity Rotary Table with59” travel.
  7. 7. Horizontal Machining Centers for Milling to 98.4” x 70.9” x 57.1” on X, Y, and Z
  8. 8. Vertical Machining Centers to 80.31” on X
  9. 9. 75 H.P. CNC VTLTurns up to 78-3/4” OD
  10. 10. 60 HP with 43.3” Turning 50 HP with 33-1/2” Turning
  11. 11. Amada Pega for CNC Sheet Metal Work
  12. 12. Machining Steel, Aluminum, Inconel, Monel, Titanium, Stainless and Magnesium and other exotic materials is what we do! 4’ Ø Aluminum - milled from plate
  13. 13. Machine Frames - Precision Machined in one setup
  14. 14. Design and Engineering All Mechanical and Electrical Design and Engineering is done in-house. CAD Software: SOLIDWORKS; AUTODESK Inventor, AUTOCAD, FEA Capability with Ansys Design Space; and Surfcam for NC Programming. FTP Electronic & E-mail exchange of drawings for quoting and review purposes.
  15. 15. Excellence inEngineering &Manufacturing
  16. 16. Panel BuildingKeystone personnel have many years ofexperience in determining our customers criticalneeds and developing effective solutions, in awide array of control systems applications. Ourspecialties include Design and Build of:* Operator Consoles* Variable Speed Drives* Control Panel Upgrades* Process control & information Systems* Motion control and machine control systems* PLC and operator-machine interface, and machine programming* Robotics & Machine Vision & Laser Systems* Installation & Startup Assistance* Custom Panels to meet your requirements
  17. 17. Need Panels? Think Keystone!
  18. 18. ROBOTICSKeystone is a Systems Integrator for “Fanuc” and “Adept” for Robotics
  19. 19. Fanuc 100i Robotic Sanding System removes flash & parting lines from perimeter of Wiper Arm Castings
  20. 20. 5 Axis Fanuc M410i Robot for Pick and Place of 200 lb. part using vacuum assist Tooling
  21. 21. Robotic Piston AssemblyMachine using two robotsand four vision cameras.
  22. 22. Air/Oil Hydraulic Presses fuse the partstogether. Pick and place removescompleted parts, and then starts theprocess over again.
  23. 23. Panel construction includescontrols for two robots, fourvision cameras, PLC, andan HMI.
  24. 24. Piston/Vision System Video
  25. 25. Sprocket Inspection Machine – Inspects Thickness &Run-out; Voids in Teeth; Bushing Presence and Thread Presence in 4 tapped holes
  26. 26. Sprocket Inspection Machine in Operation
  27. 27. STATE OF THE ART PLANT FACILITIES FOR ASSEMBLING OUR CUSTOMERS SPECIAL MACHINES
  28. 28. 10,000 Sq. Ft. dedicated to the building of Special Machines for our Customers
  29. 29. SPECIAL MACHINES & AUTOMATION EQUIPMENTFrom Mechanical and Electrical Design and Engineering,Welding and Fabrication, Machining, Painting, Assembly, Panel Building, Programming, and Testing – Keystone provides complete “In-House” Turn Key with Systems Integration.
  30. 30. Solder Vision Inspection System Identifying poor solder joints
  31. 31. Ultrasonic Wash Machine Conceptual General Arrangement Drawing
  32. 32. Ultrasonic Wash Machine - Completed
  33. 33. The Rebuilding of a largeintegrated Multi – Machine Production Line
  34. 34. One of the completed Buffing Machines
  35. 35. Large Embossing Machine Frames
  36. 36. Weldments for Undersea Exploration
  37. 37. Automotive Fuel Rail Injectors Straightener and Inspection Machine
  38. 38. Actuators precision bend Fuel Rails for proper injector and fuel inlet locations
  39. 39. Three Station DrillingMachine withIndexingHead for Drilling12 holes inAlternatorCastings
  40. 40. Drill Machine drills 24 holes of various sizes and depths in the same operation
  41. 41. Twin SpindleMachine forBoring 4 & 6 CylinderCompressor Blocks
  42. 42. Self Contained High Speed ID Tapping Machine with a 4 second cycle
  43. 43. Oxygen Lance Feeder for Steel Production
  44. 44. Oxygen Lance Feeder for Steel Mills
  45. 45. Truck Radiator Leak Test Machine
  46. 46. HYDRAULIC PRESSES
  47. 47. 50-tonHorizontal Trim Press with Hydraulic Robotic PartsShuttle Systemwhich allows for automatic ormanual loading of Parts. Gravity provides the scrap separation
  48. 48. 50-ton HZTPress forTrimming Trans- mission Cases
  49. 49. Rugged“Downstroke” Press designed for many years of continual use
  50. 50. DownstrokePress Beforebeing Rebuilt
  51. 51. After
  52. 52. Keystone’s Unique “Upstroke”Press is thesafest in any Industry
  53. 53. Tooling, Dies, Molds and Fixtures
  54. 54. Hydraulic Clamping Fixture for CNC Machining Center
  55. 55. Progressive and Punching Dies
  56. 56. Four Cavity Trim Die with Secondary Slides for Automotive Mirrors
  57. 57. 8 Cavity Trim Die Designed and built by Keystone
  58. 58. Mold Design and Build
  59. 59. ROBOTIC WELDING FIXTURE FORHARLEY-DAVIDSON
  60. 60. POLYURETHANES SILICONES EPOXIES
  61. 61. STATE OF THE ART POLYURETHANE METERING AND MIXING MACHINES
  62. 62. 10’ wide Gas Fired Curing Oven
  63. 63. We Formulate and Custom Mold Polyurethanes with hardness ranging from 15 Shore A to 80 Shore DPads; Boots; Dinner Plate Molds;Wallpaper Rolls; Inflatable Sealsand Bladders; Squeegees, andholders.
  64. 64. Complete Urethane Assemblies Bonded to metallic and non- metallic inserts and partsPolyurethaneTooling andMolds canprovideinexpensivesolutions for Sheave Liners for Ski Liftsmolding lowvolume parts
  65. 65. Silicones formulated for higher temperature applications
  66. 66. Aluminum filled Epoxyformulations for rigid as cast component parts
  67. 67. Keystonemanufacturescomplete partassemblies in- house
  68. 68. Military Applications
  69. 69. NATIONAL DEFENSETrident II Nuclear Sub &Intercontinental Ballistic Missile
  70. 70. Trident Missile Silos – our Seals allow the missiles to launch
  71. 71. QUALITY Quality Control Dept. qualified to AS9003 and MIL-I-45208A spec Numerex CMM: 5 Axis, with IMS Visual DMIS and 3D CAD Link provides Full Surfaces Touch Digitizing and Reverse Engineering Capability Instron Machine for Tensile and Compression Testing
  72. 72. 5 Axis Numerex CMM with IMIS Visual DMIS 45” x 60” x 30” on x, y, and z
  73. 73. Instron Machine checks tensile andcompression of our polymers and metals
  74. 74. Tool & Die Inc. Industry Tested Special Machines Rugged designs built to meet your specifications for long machine life Complete Machine Shop and Fabrication capabilities One-Stop Company where all design, fabrication, machining, painting, panel building, assembly, programming, testing and de-bug, including Robotics, are performed in-house

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