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EGR 400:  Senior Design I Final Report Presentation Summer 2008 2009 Frame Front Rev B.
Introduction ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
2009 Frame ,[object Object],[object Object]
Design Goals ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Benchmarks in the road we’ve traveled ,[object Object],[object Object],[object Object],[object Object],[object Object]
Prototype Goals ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Prototype Success
Rev A vs. Rev B ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Driver safety 2008 Frame 2009 Frame
Side impact structure
C-notch
Templates Must fit in seating area Must fit in leg area
Templates
Suspension Points
Interaction with engine team ,[object Object],[object Object],[object Object]
FEA with CosmosWorks
Material Properties ,[object Object],[object Object],[object Object],[object Object],[object Object]
Torsional Stiffness ,[object Object],[object Object],[object Object],[object Object],[object Object]
Torsional Stiffness
Worst Case Stress ,[object Object],[object Object],[object Object],[object Object]
Case 1 Suspension ,[object Object],[object Object],[object Object],[object Object]
Case 1:  Worst Case Stress ,[object Object],[object Object],[object Object],[object Object]
Case 1:  Displacement
Case 1:  Bending Stress ,[object Object],[object Object],[object Object],[object Object]
FEA w/ ANSYS
Prepping the model
Creating the Mesh
Applying the forces
Results
What’s Next? ,[object Object],[object Object],[object Object]
Conclusions from FEA ,[object Object]
Changes Planned ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Engine Sensors ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Engine Tuning ,[object Object],[object Object],[object Object],[object Object],[object Object]
Engine Tuning
Engine Tuning ,[object Object],[object Object],[object Object],[object Object],[object Object]
Engine Goals ,[object Object],[object Object],[object Object],[object Object]
Drive Train: Goals ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Drive Train: Sprocket ,[object Object],[object Object],[object Object],[object Object],[object Object]
Drive Train: Differential ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Drive Train- Axles ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Drive Train- Axles ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Drive Train- Axles ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Intake ,[object Object],[object Object],[object Object],[object Object],[object Object]
Philosophy ,[object Object],[object Object],[object Object],[object Object]
Components of Intake ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Restrictor ,[object Object],[object Object],[object Object]
Restrictor D 35 mm L1 35 mm R1 48.125 mm α1 21 Degrees R2 72.5 mm Dt 20 mm L3 6.67 mm R3 100 mm α2 7 Degrees R4 100 mm L5 35 mm
Plenum ,[object Object],[object Object],[object Object],[object Object],[object Object]
Runners ,[object Object],[object Object],[object Object],[object Object],[object Object]
Preliminary Design ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Preliminary Design
Future Plans ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Exhaust Design Overview ,[object Object],[object Object],[object Object],[object Object],[object Object]
Exhaust Components ,[object Object],[object Object],[object Object]
Header Design Concerns ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Header Design ,[object Object],[object Object],[object Object],[object Object],[object Object]
Muffler Design Concerns ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
Suspension ,[object Object],[object Object],[object Object],[object Object],[object Object]
Suspension Geometry ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Suspension  Geometry ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Front View Geometry ,[object Object],[object Object],[object Object],[object Object]
Camber Curves
Stress Analysis ,[object Object],[object Object],[object Object]
Suspension Dynamics:  Tire Behavior ,[object Object],[object Object],[object Object],[object Object],[object Object]
Suspension Dynamics:  Ride & Roll Rates ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Suspension Dynamics:  Ride & Roll Rate Calculations
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Suspension Linkage  Design Overview
Suspension Linkage  Design Overview II
Suspension Linkage  Design Overview III
Upright Design ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Front Uprights
Rear Uprights ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Steering ,[object Object],[object Object],[object Object],[object Object],[object Object]
Steering ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Steering ,[object Object]
Brakes ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Brakes ,[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aerodynamics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Senior Design Summer 2008 Presentation