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Drug Development Cluster
Drug Development Cluster
     “An Integrated Outsourcing Network”
      An Integrated Outsourcing Network




“From Innovation to Commercialization”




                                                    Confidential
                                           www.drugdevelopmentcluster.com
This Workshop


             “Outsourcing”                    =  “Out‐License”




     Hilde Windels – SepsPharma   Marc de Weer – Galapagos

       Cost Reduction               Needs to get to clinic
       Risk control 
       Ri k       l                 Selection of contractors
                                    S l i      f
       Faster to Market             Project Management
       Pharmaco economics           Efficiency


                                                            Confidential
                                                   www.drugdevelopmentcluster.com
New Outsourcing Model
              g

 “Smarter commercialization by integrated innovation ”

                                            Serve virtual R&D
                                            Reduce cost
                                            Reduce Time to Market
                                            Reduce risk




                                                     Confidential
                                            www.drugdevelopmentcluster.com
Productivity and Team Integration
           y              g

                                                                         65.5%
                                                                         65 5%




                                                                          89.7%




                              New Product Development, Robert G Cooper
                                                            Confidential
                                                   www.drugdevelopmentcluster.com
Where is Pharma R&D taking place
                         gp

   Medicinal          cGMP             Drug Safety   Salt Screening      Drug Product
   Chemistry       Manufacturing       Evaluation    Polymorphism        Development




                                   Contract Labs
                                   Contract Labs


       Universities                                    Pharma R&D




               Biotechs                                Hospitals

                                                                               Confidential
                                                                      www.drugdevelopmentcluster.com
Functional Walls in Drug Development
                       g       p

Statement: “Drug development R&D is a fragmented process”


• Big Company R&D is poorly integrated – too BIG to manage
• Also independent service provider work in isolation
  Also independent  service provider work in isolation
• Where are the autonomous, cross functional teams necessary for 
  productive product development ?




   Medicinal                      cGMP                         Drug Product
   Chemistry                   Manufacturing                   Development




                                                                Confidential
                                                       www.drugdevelopmentcluster.com
Large Pharma Melt‐Down
                          Increased R&D expenditure…                           …Reduced output
                    30%                                                60


                    25%                                                50


                    20%                                                40
R&D as % of sales




                    15%
                    1 %                                                30


                    10%                                                20


                    5%                                                 10


                    0%                                                     0
                                                                               1995 1996 1997 1998 1999 2000 2001 2002 2003 2004* 2005* 2006* 2007* 2008* 2009*



                      •      More complex scientific targets           •         Inefficient innovation
                      •      Increased regulatory cost to avoid risk   •         Waste of time and money

                                     Restructuring of Large Pharma R&D
                                   Cost Reduction – Bi t h are Innovators
                                   C t R d ti       Biotechs    I    t
                                                                                                                        Confidential
                                                                                                               www.drugdevelopmentcluster.com
Restructuring R&D | 1. Cost Reduction
•   R&D sites closed, moved, or sold to CROs 
    Examples: Covance‐Sanofi Aventis, Aptuit‐GSK

•   Portfolio maintenance by Acquisitions
    Organon‐MSD, Solvay‐Abbott, buy small biotechs

•   Large Pharma are reducing R&D cost by skipping the early development work


                                                            Step in after POC
                                                               p
                                                            Save 7 years of R&D




                                                                     Confidential
                                                            www.drugdevelopmentcluster.com
Biotech: The New Innovator




•   In‐licensing, co‐development, risk sharing
•   Biotechs are filling the innovation gap
•   Biotech focus: Out license after POC (Phase II)
    Biotech focus: Out‐license after POC (Phase II)

                                                               Confidential
                                                      www.drugdevelopmentcluster.com
Changing world for contractors

•   Limited resources within Biotechs – virtual operation
•   Outsource full set of services from screening to the clinic
    Outsource full set of services from screening to the clinic
•   Focus on cost reduction and reduced time to market
•   CROs are consulting ‐ Drug Development Black‐Box

                             Knowledge Flows


                                                       Biotech
            Large Pharma


                                                         CRO
                 CRO

            Old Situation
            Old Situation                           New Situation
                                                    New Situation
                                                                           Confidential
                                                                  www.drugdevelopmentcluster.com
Opportunity for new outsourcing model
 pp       y                   g

•      Virtual Biotechs are the innovators
•      Consultative role for CRO ‐
       Consultative role for CRO Opportunity
•      R&D must get cost effective and more efficient
•      Broader sets of work are outsourced – Opportunity

Drug Development Cluster :
D    D l       t Cl t

•      Offers broad set of services – “one stop multi shop”
•      Offers knowledge to get to POC 
                      g      g
•      Integration saves R&D cost and time
•      Make life easier for virtual pharma

•      Integrated multiple CROs a paradox ? How does it work ?
       Integrated multiple CROs a paradox ? How does it work ?

References    R&D Mash‐ups. Pharmaceutical Technology Europe, September 2010
              A Problem Shared. Worldpharma vol 2, 2010
              Lean Sigma in R&D. Drug Discovery Today, June 2009



                                                                                        Confidential
                                                                               www.drugdevelopmentcluster.com
Outsourcing to multiple CROs
                                              Core Process

        Medicinal              cGMP                Drug Safety         Salt Screening          Drug Product
        Chemistry           Manufacturing          Evaluation          Polymorphism            Development




                                              Support Process
                                              S     tP
Acquisition            Acquisition            Acquisition            Acquisition              Acquisition
Technical discussion   Technical discussion   Technical discussion   Technical discussion     Technical discussion
Legal aspects          Legal aspects          Legal aspects          Legal aspects            Legal aspects
Shipping of samples
Shi i      f      l    Shipping of samples
                       Shi i      f      l    Shipping of samples
                                              Shi i      f      l    Shipping of samples
                                                                     Shi i      f      l      Shipping of samples
                                                                                              Shi i      f      l
Project Management     Project Management     Project Management     Project Management       Project Management
Project Updates        Project Updates        Project Updates        Project Updates          Project Updates
Reporting              Reporting              Reporting              Reporting                Reporting




  • Slioed non‐integrated process
  • Many overlapping activities

                                                                                                     Confidential
                                                                                            www.drugdevelopmentcluster.com
Outsourcing to the Drug Development Cluster
                                  Core Process




      Medicinal      cGMP              Drug Safety       Salt Screening      Drug Product
      Chemistry   Manufacturing        Evaluation        Polymorphism        Development




                             Shared Support Process
                                      pp
                                  Acquisition
                                  Technical discussion
                                  Legal aspects
                                  Shipping of samples
                                  Project Management
                                     j
• Faster process                  Project Updates
• Reduce wasting money            Reporting




                                                                                   Confidential
                                                                          www.drugdevelopmentcluster.com
Lean Sigma | Eight points of waste
       g   | g p


                          Over production

            Knowledge          1               Waiting
                         8             2
                        7                3
        Movements
                          6             4          Shipping 

                                5
                              Stock

             Rework                         Over optimisation
                              Stock

                                                                Confidential
Non value added activities | Project Startup
                           |    j          p
Reduction of waste by combined activities
Quantification of value streams


      Finding CRO 
      Acquisition  
      Acquisition
      Site visits      Startup activities
      CDA Exchange 
                       Reduce with 64%
      Kick offs
      Audits 
      A dit
      Proposals 




                                                     Confidential
                                            www.drugdevelopmentcluster.com
Quantification of Value Streams | Execution


              Analytical development 
              A l i ld l
              Safety assessments 
              Shipping of samples
              Lab reproduction 
                    p                   During project execution
              Technology transfer       Reduce with 49% 
              Project discussions 
              Knowledge transfer


                          Overall saving after reducing 
                           non value added activities: 
                           non‐value added activities:

                                 76 days = € 80,000

                                                          Confidential
                                                 www.drugdevelopmentcluster.com
How does it work
•   Project team tailor made for customer
•   Managed by dedicated project manager
•    l ibl     d     bli i
    Flexible and no obligations
•   Working with the cluster is an option




•   No extra money involved
•   Saves money
    Saves money




                                                     Confidential
                                            www.drugdevelopmentcluster.com
Parallel Development

Medicinal Chemistry             Mercachem




                                            Candidate Nomin
Route Scouting                                                     Mercachem




                                                                                                                        Clinic/IMPD
Drug Safety Studies              NOTOX                                                    NOTOX
Salt Screening & Polymorphism                                             Avantium
Process Development                                                    Cambridge Major




                                                                                                                                  D
                                                          nation
GMP Manufacturing                                                                        Cambridge Major
Drug Product Development                                                   SEPS Pharma




      Better project flow
      Knowledge build‐up
      Avoid over‐delivery
      Flag pit‐falls in early phase of project




                                                                                                               Confidential
                                                                                                      www.drugdevelopmentcluster.com
Parallel development | Minimizing Risk
Real‐Life Pit‐Falls

• “ Wait too long with formulation problems ”
• “ Run toxicology on non‐scalable synthesis”
• “ During nomination the manufacturing cost is not evaluated ”
• “ The salt form important for API manufacturing and formulation ”
• “ Genotoxic impurities and residual solvents …




                                                                  Confidential
                                                         www.drugdevelopmentcluster.com
Finalized Projects

Based on approx 10 projects for biotech companies


  Lead Optimization – Solid State Chem – GMP Manufacturing
  Library Synthesis – D
  Lib     S th i Drug Safety Evaluation
                          S f t E l ti
  GMP Manufacturing – Solid State Chem ‐ Drug Product Development

  Saved up to 12 months of development time
  Saved up to 12 months of development time




                                                            Confidential
                                                   www.drugdevelopmentcluster.com
Conclusion | Knowing the end‐game




                                                  62.1%




                                                        74.2%




                                             Confidential
                                    www.drugdevelopmentcluster.com
Conclusion | Knowing the end‐game




                                                    72.4%




                                             Confidential
                                    www.drugdevelopmentcluster.com

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Integrated outsourcing network accelerates drug development

  • 1. Drug Development Cluster Drug Development Cluster “An Integrated Outsourcing Network” An Integrated Outsourcing Network “From Innovation to Commercialization” Confidential www.drugdevelopmentcluster.com
  • 2. This Workshop “Outsourcing” =  “Out‐License” Hilde Windels – SepsPharma Marc de Weer – Galapagos Cost Reduction Needs to get to clinic Risk control  Ri k l Selection of contractors S l i f Faster to Market Project Management Pharmaco economics Efficiency Confidential www.drugdevelopmentcluster.com
  • 3. New Outsourcing Model g “Smarter commercialization by integrated innovation ” Serve virtual R&D Reduce cost Reduce Time to Market Reduce risk Confidential www.drugdevelopmentcluster.com
  • 4. Productivity and Team Integration y g 65.5% 65 5% 89.7% New Product Development, Robert G Cooper Confidential www.drugdevelopmentcluster.com
  • 5. Where is Pharma R&D taking place gp Medicinal cGMP Drug Safety Salt Screening Drug Product Chemistry Manufacturing Evaluation Polymorphism Development Contract Labs Contract Labs Universities Pharma R&D Biotechs Hospitals Confidential www.drugdevelopmentcluster.com
  • 6. Functional Walls in Drug Development g p Statement: “Drug development R&D is a fragmented process” • Big Company R&D is poorly integrated – too BIG to manage • Also independent service provider work in isolation Also independent  service provider work in isolation • Where are the autonomous, cross functional teams necessary for  productive product development ? Medicinal cGMP Drug Product Chemistry Manufacturing Development Confidential www.drugdevelopmentcluster.com
  • 7. Large Pharma Melt‐Down Increased R&D expenditure… …Reduced output 30% 60 25% 50 20% 40 R&D as % of sales 15% 1 % 30 10% 20 5% 10 0% 0 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004* 2005* 2006* 2007* 2008* 2009* • More complex scientific targets • Inefficient innovation • Increased regulatory cost to avoid risk • Waste of time and money Restructuring of Large Pharma R&D Cost Reduction – Bi t h are Innovators C t R d ti Biotechs I t Confidential www.drugdevelopmentcluster.com
  • 8. Restructuring R&D | 1. Cost Reduction • R&D sites closed, moved, or sold to CROs  Examples: Covance‐Sanofi Aventis, Aptuit‐GSK • Portfolio maintenance by Acquisitions Organon‐MSD, Solvay‐Abbott, buy small biotechs • Large Pharma are reducing R&D cost by skipping the early development work Step in after POC p Save 7 years of R&D Confidential www.drugdevelopmentcluster.com
  • 9. Biotech: The New Innovator • In‐licensing, co‐development, risk sharing • Biotechs are filling the innovation gap • Biotech focus: Out license after POC (Phase II) Biotech focus: Out‐license after POC (Phase II) Confidential www.drugdevelopmentcluster.com
  • 10. Changing world for contractors • Limited resources within Biotechs – virtual operation • Outsource full set of services from screening to the clinic Outsource full set of services from screening to the clinic • Focus on cost reduction and reduced time to market • CROs are consulting ‐ Drug Development Black‐Box Knowledge Flows Biotech Large Pharma CRO CRO Old Situation Old Situation New Situation New Situation Confidential www.drugdevelopmentcluster.com
  • 11. Opportunity for new outsourcing model pp y g • Virtual Biotechs are the innovators • Consultative role for CRO ‐ Consultative role for CRO Opportunity • R&D must get cost effective and more efficient • Broader sets of work are outsourced – Opportunity Drug Development Cluster : D D l t Cl t • Offers broad set of services – “one stop multi shop” • Offers knowledge to get to POC  g g • Integration saves R&D cost and time • Make life easier for virtual pharma • Integrated multiple CROs a paradox ? How does it work ? Integrated multiple CROs a paradox ? How does it work ? References  R&D Mash‐ups. Pharmaceutical Technology Europe, September 2010 A Problem Shared. Worldpharma vol 2, 2010 Lean Sigma in R&D. Drug Discovery Today, June 2009 Confidential www.drugdevelopmentcluster.com
  • 12. Outsourcing to multiple CROs Core Process Medicinal cGMP Drug Safety Salt Screening Drug Product Chemistry Manufacturing Evaluation Polymorphism Development Support Process S tP Acquisition Acquisition Acquisition Acquisition Acquisition Technical discussion Technical discussion Technical discussion Technical discussion Technical discussion Legal aspects Legal aspects Legal aspects Legal aspects Legal aspects Shipping of samples Shi i f l Shipping of samples Shi i f l Shipping of samples Shi i f l Shipping of samples Shi i f l Shipping of samples Shi i f l Project Management Project Management Project Management Project Management Project Management Project Updates Project Updates Project Updates Project Updates Project Updates Reporting Reporting Reporting Reporting Reporting • Slioed non‐integrated process • Many overlapping activities Confidential www.drugdevelopmentcluster.com
  • 13. Outsourcing to the Drug Development Cluster Core Process Medicinal cGMP Drug Safety Salt Screening Drug Product Chemistry Manufacturing Evaluation Polymorphism Development Shared Support Process pp Acquisition Technical discussion Legal aspects Shipping of samples Project Management j • Faster process Project Updates • Reduce wasting money Reporting Confidential www.drugdevelopmentcluster.com
  • 14. Lean Sigma | Eight points of waste g | g p Over production Knowledge 1 Waiting 8 2 7 3 Movements 6 4 Shipping  5 Stock Rework Over optimisation Stock Confidential
  • 15. Non value added activities | Project Startup | j p Reduction of waste by combined activities Quantification of value streams Finding CRO  Acquisition   Acquisition Site visits  Startup activities CDA Exchange  Reduce with 64% Kick offs Audits  A dit Proposals  Confidential www.drugdevelopmentcluster.com
  • 16. Quantification of Value Streams | Execution Analytical development  A l i ld l Safety assessments  Shipping of samples Lab reproduction  p During project execution Technology transfer  Reduce with 49%  Project discussions  Knowledge transfer Overall saving after reducing  non value added activities:  non‐value added activities: 76 days = € 80,000 Confidential www.drugdevelopmentcluster.com
  • 17. How does it work • Project team tailor made for customer • Managed by dedicated project manager • l ibl d bli i Flexible and no obligations • Working with the cluster is an option • No extra money involved • Saves money Saves money Confidential www.drugdevelopmentcluster.com
  • 18. Parallel Development Medicinal Chemistry Mercachem Candidate Nomin Route Scouting Mercachem Clinic/IMPD Drug Safety Studies NOTOX NOTOX Salt Screening & Polymorphism Avantium Process Development Cambridge Major D nation GMP Manufacturing Cambridge Major Drug Product Development SEPS Pharma Better project flow Knowledge build‐up Avoid over‐delivery Flag pit‐falls in early phase of project Confidential www.drugdevelopmentcluster.com
  • 19. Parallel development | Minimizing Risk Real‐Life Pit‐Falls • “ Wait too long with formulation problems ” • “ Run toxicology on non‐scalable synthesis” • “ During nomination the manufacturing cost is not evaluated ” • “ The salt form important for API manufacturing and formulation ” • “ Genotoxic impurities and residual solvents … Confidential www.drugdevelopmentcluster.com
  • 20. Finalized Projects Based on approx 10 projects for biotech companies Lead Optimization – Solid State Chem – GMP Manufacturing Library Synthesis – D Lib S th i Drug Safety Evaluation S f t E l ti GMP Manufacturing – Solid State Chem ‐ Drug Product Development Saved up to 12 months of development time Saved up to 12 months of development time Confidential www.drugdevelopmentcluster.com
  • 21. Conclusion | Knowing the end‐game 62.1% 74.2% Confidential www.drugdevelopmentcluster.com
  • 22. Conclusion | Knowing the end‐game 72.4% Confidential www.drugdevelopmentcluster.com