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IDEX Proprietary & Confidential
VERSAMATIC
IDEX Proprietary & Confidential
Industry Week’s Best Plant award 2012
Warren Rupp, Inc.
Mansfield, Ohio Plant,
Facility built in 1975
IDEX Proprietary & Confidential
Savli, Vadodara
IDEX Fluid & Metering – Manufacturing facility
Versa-Matic AODD Pumps in India
IDEX Proprietary & Confidential
IDEX Proprietary & Confidential
Pump Chambers are alternatively filled and emptied by drawing fluid in
through a common suction manifold and out through common discharge
manifold.
The diaphragms in each chamber are linked by a common shaft, so that
they move backwards and forwards in unison.
Compressed air is directed by the air valve alternatively, behind each
diaphragm, to power discharge strokes.
Pump speed, fluid output and pressure (or head) is controlled by
increasing or decreasing the flow of compressed air to the pump.
IDEX Proprietary & Confidential
Suction Cycle:
 Fluid is drawn into the Suction Manifold by the suction stroke of the
diaphragm and into Chamber.
 This ‘opens’ the ball valve to allow liquid to enter the chamber.
 Ball valve is drawn into the Valve Seat and ‘closed’ by the diaphragm
suction stroke.
IDEX Proprietary & Confidential
Discharge Cycle:
 In Chamber, air has been applied to the rear of the diaphragm to force
out the Fluid in the chamber through the ball valve to the Discharge
Manifold.
 The discharge stroke ‘closes’ the ball valve to prevent further liquid
entering the chamber.
 This cycle is repeated to provide a continuous flow to the Discharge
Manifold at outlet.
IDEX Proprietary & Confidential
Air Operated:
• No need of electrical drive.
• Easy to buy, use and
install.
Self Priming:
• No need of priming.
• Unloading from drums/ sumps etc.
• Replaces the traditional drum
pumps
• Example: Acid and solvents (raw
material) unloading in pharma and
refineries
IDEX Proprietary & Confidential
Seal-less Pumps:
• Zero Leakage
• Less maintenance compared to sealed
pumps
• Ideal for corrosive, abrasive,
hazardous liquids handling
• Example: Sulphuric Acid, Ink, Solvents
Can be stalled indefinitely:
• Can restart automatically when
pressure is released.
• Ideal for filling applications
• Example: Oil filling lines
IDEX Proprietary & Confidential
Can run at wide variety of flows:
• Through air-regulator
• No need of VFD
• Example: Unloading applications
Can run dry without damage:
• No internal pump damage
• Any other seal pump will have seal
failures
• Any motorized pump will have
motor damage
• In case of PC pump, the whole
pump failure
• Example: Viscous liquids/ slurries
prone to choking like fruit pulp
IDEX Proprietary & Confidential
Low Shear:
• Low velocity and absence of tight
clearances => low shear
• Low product degradation and agitation
• Example: Paint, Emulsions, Latex
Can handle solids:
• No tight clearances
• No mechanical seals
• Example: Ceramic, waste-water
treatment
IDEX Proprietary & Confidential
Naturally Intrinsically safe -ATEX
Approved models:
• Safe for using in hazardous environment
Can operate Submerged:
• Air supply and exhaust hose will
extend to pump submerged below
• Used when lifting from tank below
is not practical
IDEX Proprietary & Confidential
Compact and Portable:
• Not anchored to a foundation
• Easy to move
• No alignment issues
• Light weight
• One pump can be used for many
intermittent services
• Example: Sludge removal from tanks
IDEX Proprietary & Confidential
Paints
Pharmaceutical
Ceramics
Chemicals & Petrochemicals
IDEX Proprietary & Confidential
Food Processing
Water & Waste Water
Construction
Pulp/Paper
IDEX Proprietary & Confidential
Marine
Mining
Automotives
Oil & Gas
IDEX Proprietary & Confidential
Ceramics
Slip and glaze, Filter Presses, Abrasive Fluids,
and Sanitary Products
Chemical & Petrochemical
Oil, Sludge, Chemicals, Acids, Solvents,
Hydrocarbons, Polymers, Resins, Dyes, Effluent,
Additives
Paints and Coatings
Paints, Inks, Dyes, Resins, Adhesives
Food and Beverage
Beverages, Dairy products, Purees, Juices, Preserves
Waste Water
Chemical and General Waste
IDEX Proprietary & Confidential
http://www.idexindia.in/aodd_versa_matic_pump/
IDEX Proprietary & Confidential
Our Contacts
Manufacturing Facilities:
Versa-Matic Pumps
800 North Main Street
Mansfield, Ohio 44902 USA
Tel: +1 (419) 524-8388
Fax: +1 (419) 526-7289
IDEX Fluid & Metering Pvt. Ltd.
Survey No. 256, GIDC Manjusar, Savli
Near Bombardier Circle,
Distr. Vadodara 391770, India
Tel: +91-2667-662-001
Sales & Support
Versa-Matic - Mumbai
S 14, First floor
Solitaire Corporate Park, 167, Guru Hargovindji Marg,
Chakala,
Andheri (East), Mumbai 400 093
Tel: +91-22 6643-5552/5555
Email: info.fmt@idexcorp.com
Versa-Matic - Delhi
4th flr, Office No. 801 Statesman House, Barakhamba
Road Connaught Place
New Delhi 110001
Tel: +91-11-3044-6482
Email: info.fmt@idexcorp.com
Versa-Matic - Chennai
The Executive Centre, Tamarai Tech Park Level 5,
S.P.Plot No.16-19 & 20-A,
Thiru Vi Ka Industrial Estate, Inner Ring Road, Guindy,
Chennai 600032, India
Tel: +91 44 6693 6630
Email: info.fmt@idexcorp.com

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Versamatic aod pump presentation

  • 1. IDEX Proprietary & Confidential VERSAMATIC
  • 2. IDEX Proprietary & Confidential Industry Week’s Best Plant award 2012 Warren Rupp, Inc. Mansfield, Ohio Plant, Facility built in 1975
  • 3. IDEX Proprietary & Confidential Savli, Vadodara IDEX Fluid & Metering – Manufacturing facility Versa-Matic AODD Pumps in India
  • 4. IDEX Proprietary & Confidential
  • 5. IDEX Proprietary & Confidential Pump Chambers are alternatively filled and emptied by drawing fluid in through a common suction manifold and out through common discharge manifold. The diaphragms in each chamber are linked by a common shaft, so that they move backwards and forwards in unison. Compressed air is directed by the air valve alternatively, behind each diaphragm, to power discharge strokes. Pump speed, fluid output and pressure (or head) is controlled by increasing or decreasing the flow of compressed air to the pump.
  • 6. IDEX Proprietary & Confidential Suction Cycle:  Fluid is drawn into the Suction Manifold by the suction stroke of the diaphragm and into Chamber.  This ‘opens’ the ball valve to allow liquid to enter the chamber.  Ball valve is drawn into the Valve Seat and ‘closed’ by the diaphragm suction stroke.
  • 7. IDEX Proprietary & Confidential Discharge Cycle:  In Chamber, air has been applied to the rear of the diaphragm to force out the Fluid in the chamber through the ball valve to the Discharge Manifold.  The discharge stroke ‘closes’ the ball valve to prevent further liquid entering the chamber.  This cycle is repeated to provide a continuous flow to the Discharge Manifold at outlet.
  • 8. IDEX Proprietary & Confidential Air Operated: • No need of electrical drive. • Easy to buy, use and install. Self Priming: • No need of priming. • Unloading from drums/ sumps etc. • Replaces the traditional drum pumps • Example: Acid and solvents (raw material) unloading in pharma and refineries
  • 9. IDEX Proprietary & Confidential Seal-less Pumps: • Zero Leakage • Less maintenance compared to sealed pumps • Ideal for corrosive, abrasive, hazardous liquids handling • Example: Sulphuric Acid, Ink, Solvents Can be stalled indefinitely: • Can restart automatically when pressure is released. • Ideal for filling applications • Example: Oil filling lines
  • 10. IDEX Proprietary & Confidential Can run at wide variety of flows: • Through air-regulator • No need of VFD • Example: Unloading applications Can run dry without damage: • No internal pump damage • Any other seal pump will have seal failures • Any motorized pump will have motor damage • In case of PC pump, the whole pump failure • Example: Viscous liquids/ slurries prone to choking like fruit pulp
  • 11. IDEX Proprietary & Confidential Low Shear: • Low velocity and absence of tight clearances => low shear • Low product degradation and agitation • Example: Paint, Emulsions, Latex Can handle solids: • No tight clearances • No mechanical seals • Example: Ceramic, waste-water treatment
  • 12. IDEX Proprietary & Confidential Naturally Intrinsically safe -ATEX Approved models: • Safe for using in hazardous environment Can operate Submerged: • Air supply and exhaust hose will extend to pump submerged below • Used when lifting from tank below is not practical
  • 13. IDEX Proprietary & Confidential Compact and Portable: • Not anchored to a foundation • Easy to move • No alignment issues • Light weight • One pump can be used for many intermittent services • Example: Sludge removal from tanks
  • 14. IDEX Proprietary & Confidential Paints Pharmaceutical Ceramics Chemicals & Petrochemicals
  • 15. IDEX Proprietary & Confidential Food Processing Water & Waste Water Construction Pulp/Paper
  • 16. IDEX Proprietary & Confidential Marine Mining Automotives Oil & Gas
  • 17. IDEX Proprietary & Confidential Ceramics Slip and glaze, Filter Presses, Abrasive Fluids, and Sanitary Products Chemical & Petrochemical Oil, Sludge, Chemicals, Acids, Solvents, Hydrocarbons, Polymers, Resins, Dyes, Effluent, Additives Paints and Coatings Paints, Inks, Dyes, Resins, Adhesives Food and Beverage Beverages, Dairy products, Purees, Juices, Preserves Waste Water Chemical and General Waste
  • 18. IDEX Proprietary & Confidential http://www.idexindia.in/aodd_versa_matic_pump/
  • 19. IDEX Proprietary & Confidential Our Contacts Manufacturing Facilities: Versa-Matic Pumps 800 North Main Street Mansfield, Ohio 44902 USA Tel: +1 (419) 524-8388 Fax: +1 (419) 526-7289 IDEX Fluid & Metering Pvt. Ltd. Survey No. 256, GIDC Manjusar, Savli Near Bombardier Circle, Distr. Vadodara 391770, India Tel: +91-2667-662-001 Sales & Support Versa-Matic - Mumbai S 14, First floor Solitaire Corporate Park, 167, Guru Hargovindji Marg, Chakala, Andheri (East), Mumbai 400 093 Tel: +91-22 6643-5552/5555 Email: info.fmt@idexcorp.com Versa-Matic - Delhi 4th flr, Office No. 801 Statesman House, Barakhamba Road Connaught Place New Delhi 110001 Tel: +91-11-3044-6482 Email: info.fmt@idexcorp.com Versa-Matic - Chennai The Executive Centre, Tamarai Tech Park Level 5, S.P.Plot No.16-19 & 20-A, Thiru Vi Ka Industrial Estate, Inner Ring Road, Guindy, Chennai 600032, India Tel: +91 44 6693 6630 Email: info.fmt@idexcorp.com