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Innovative Barcoding Saves
Havells Millions
PRESENTED BY:
DIVYANSHU JINDAL
15BSP0409
PREVIOUS SCENARIO AT HAVELLS
• MANUFACTURING:
Manufacturing takes place at
different production lines.
• PACKAGING:
It was a challenge to synchronize
the motors and their blades
during the packaging process
• REJECTION RATE IS HIGH:
Rejection rate is 3.5% on account
of production mismatches.
Manufacturing
(4 types of fans-56
inches, 48 inches,
36 inches and 24
inches)
Packaging
(Wrong
combination of
different blades
and motors having
same colour)
IMPLEMENTING RFID TECHNOLOGY
• INTEGRATION:
Havells integrated the barcode and mobile reader technology with
SAP production orders and warehouse management
functionalities.
• CHILD BARCODE:
Final item code detail acting as common link between motors and
blades.
• PACKAGING STAGE:
SAP’s warehouse management functionality helps pickers picking
related material as they need to be placed in separate areas.
BENEFITS
• SAVED MANPOWER:
Saved the tedious task of checking 1,250 fans a day.
• SAVED MONEY:
Havells managed to save on annual replacement costs of Rs 2.18
crore.
• INCREASED BRAND VALUE:
By shrinking field rejections, and saving dealers from
embarrassment in front of customers.
THANK YOU ALL FOR BEING SO PATIENT 

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Innovative Barcoding Saves Havells Millions

  • 1. Innovative Barcoding Saves Havells Millions PRESENTED BY: DIVYANSHU JINDAL 15BSP0409
  • 2. PREVIOUS SCENARIO AT HAVELLS • MANUFACTURING: Manufacturing takes place at different production lines. • PACKAGING: It was a challenge to synchronize the motors and their blades during the packaging process • REJECTION RATE IS HIGH: Rejection rate is 3.5% on account of production mismatches. Manufacturing (4 types of fans-56 inches, 48 inches, 36 inches and 24 inches) Packaging (Wrong combination of different blades and motors having same colour)
  • 3. IMPLEMENTING RFID TECHNOLOGY • INTEGRATION: Havells integrated the barcode and mobile reader technology with SAP production orders and warehouse management functionalities. • CHILD BARCODE: Final item code detail acting as common link between motors and blades. • PACKAGING STAGE: SAP’s warehouse management functionality helps pickers picking related material as they need to be placed in separate areas.
  • 4. BENEFITS • SAVED MANPOWER: Saved the tedious task of checking 1,250 fans a day. • SAVED MONEY: Havells managed to save on annual replacement costs of Rs 2.18 crore. • INCREASED BRAND VALUE: By shrinking field rejections, and saving dealers from embarrassment in front of customers.
  • 5. THANK YOU ALL FOR BEING SO PATIENT 