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RD Titan Group 
Innovative TiO2 
RD Titan Group Innovative TiO2 
Full range of technologies for manufacturing of 
high-end TiO2 grades 
Document No-1408IN01.06
1. Who we are? 
We are the group of Scientists and Engineers that has a great experience in TiO2 development, manufacturing, application and post-sale technical support 
We have organized a startup company «RD Titan Group Innovative TiO2» 
The legal European company is under registration process 
2
1. Who we are? 
3 
Our experience in the TiO2 
1. Following of old TiO2 plants reconstruction processes 
2. Development and introduction of innovative technology processes 
3. Engineering of the new TiO2 plants 
4.Equipment selection and development 
5. Development of the new TiO2 grades for different applications 
6. Full technical support of the customers acc REACH, EU and USA regulations 
7. Development of test-methods for the different TiO2 applications 
8. Close cooperation with top world TiO2 consumers
2. Our functional structure 
4 
R&D and QA Division 
R&D and PT Division 
R&D Lab Department 
QA Lab Department 
REACH, National Legislations & IP Department
3. What we offer? 
•Inspection and analysis of different manufacturing stages: from raw material preparation to Packaging & Palletizing. Searching critical points in current technology, providing basic proposition for reconstruction and capital costs evaluation. 
•Offers for improvement of technology processes including Know-How implementation for next stages of the sulphate process: Feed Stock Milling, Digestion, Digester Gas Scrubbing, Reduction, Settling & Sludge Filtration, Sludge Neutralisation, Liquor Filtration, Crystallisation & Copperas Removal, Concentration, Hydrolysis, Nuclei Preparation, Waste Acid Concentration, Waste Acid Neutralisation, Pre-Bleach and Post- Bleach Filtration, Bleaching, Additioning (Pre-calcinating salt treatment), Calciner Feed Filtration, Calcination & Cooling, Calciner Gas Scrubbing 
•Offers for improvement of technology processes including Know-How implementation for next stages of the sulphate and chloride processes: Dry Milling, Wet Milling, Inorganic Coating, Post-Coat Filtration, Drying, Micronising, Packing & Palletising 
•Selection of main equipment, references of best suppliers, engineering of critical parameters of the main equipment for basic design. 
•Special technologies for manufacturing of TiO2 grades for different special applications (see details in Section 5) 
•Basic and Detail Engineering of the renewal areas of the old TiO2 Plant 
•Propositions concerning automatization either for individual stages or for the whole TiO2 plant. 
5 
1. Consulting , technologies and Know-How for reconstruction of the old TiO2 plants (all stages of the sulphate process and some stages of the chloride process)
3. What we offer? 
•Offers for design of the technology processes including Know-How implementation for next stages of the sulphate process: Feed Stock Milling, Digestion, Digester Gas Scrubbing, Reduction, Settling & Sludge Filtration, Sludge Neutralization, Liquor Filtration, Crystallisation & Copperas Removal, Concentration, Hydrolysis, Nuclei Preparation, Waste Acid Concentration, Waste Acid Neutralization, Pre-Bleach and Post- Bleach Filtration, Bleaching, Additioning (Pre-calcinating salt treatment), Calciner Feed Filtration, Calcination & Cooling, Calciner Gas Scrubbing 
•Offers for design technology processes including Know-How implementation for next stages of the sulphate and chloride processes: Dry Milling, Wet Milling, Inorganic Coating, Post-Coat Filtration, Drying, Micronising, Packing & Palletising 
•Selection of main equipment, recommendations of best vendors, engineering of critical parameters of the main equipment for basic design. 
•Propositions concerning automatization either for individual stages or for the whole TiO2 plant. 
•Special technologies for manufacturing of TiO2 grades for different special applications (see details in Section 5) 
•Basic Engineering and Detail Engineering of the New TiO2 Plant 
6 
2. Consulting , technologies, Know-How and full engineering of the new TiO2 plants (all stages of the sulphate process and some stages of the chloride process)
3. What we offer? 
•Providing the test methods for TiO2 manufacturing technology control including optimal value range for the processes (from raw material stages to packaging and palletizing stage). 
•Providing the test methods for quality control of the finished products for different applications including optimal value range of parameters. 
•Assistance in evaluation of the customer requirements and development special quality control test methods for satisfaction of these requirements. 
•Assistance in designing of manufacturing process changes for satisfaction of specific customers’ requirements. 
•Assistance in TiO2 sales promotion inclusive specific requirements of different customers. 
7 
3. Test methods for intermediate control of the technological processes, quality control test methods, customer test methods , technical support and technical product promotion
4. Our Engineering Solutions and Know-How 
8 
Digestion 
Reduction 
Settling and Sludge Filtration 
Liquor Filtration 
Crystallization & Copperas removal 
Digester Gas Scrubbing 
Hydrolysis 
Pre-Bleach Filtration 
Bleaching 
Post-Bleach Filtration 
Additioning 
Calciner Feed Filtration 
Calcination & Cooling 
Calciner Gas Scrubbing 
Ti-Ore Chlorination 
Chlorides condensation 
TiCl4 Purification 
TiCl4 Oxidation 
Dry Milling 
Wet Milling 
Inorganic Coating 
Micronising 
Drying 
Post-Coating Filtration 
Packaging & Palletising 
Sulphate process 
Chloride process 
Common area of Sulphate and Chloride processes
4. Our Engineering Solutions and Know-How 
9 
Digestion 
Reduction 
Settling and Sludge Filtration 
Liquor Filtration 
Crystallization & Copperas removal 
Digester Gas Scrubbing 
Hydrolysis 
Pre-Bleach Filtration 
Bleaching 
Post-Bleach Filtration 
Additioning 
Calciner Feed Filtration 
Calcination & Cooling 
Calciner Gas Scrubbing 
Dry Milling 
Wet Milling 
Inorganic Coating 
Micronising 
Drying 
Post-Coating Filtration 
Packaging & Palletising 
Sulphate process 
Common area of Sulphate and Chloride processes 
We can propose the technologies, knowledge and Know- How of Sulphate process (yellow background) and for Common area of Sulphate and Chloride processes (green background)
4. Our Engineering Solutions and Know-How 
10 # General Name of the AreaStage Description Name of technologies and Know-HowTi BlackTB00001Ti BlackDigestionTB2000011Digestion stage optimization (selection of titan ore digestion mode) 2Ti BlackDigestionTB2000021Reaction mass agitation stage optimization during titanium ore digestion 3Ti BlackDigestionTB2000031Leaching stage optimization4Ti BlackDigester Gas ScrubingTB2500011Digester Gas Scrubing stage optimization when using ilmenite5Ti BlackDigester Gas ScrubingTB2500012Digester Gas Scrubing stage optimization when using ilmenite6Ti BlackDigester Gas ScrubingTB2500021Digester Gas Scrubing stage optimization when using slag7Ti BlackDigester Gas ScrubingTB2500022Digester Gas Scrubing stage optimization when using slag8Ti BlackExternal ReductionTB3000011Reduction stage optimization for increasing of titanylsulphate constancy9Ti BlackExternal ReductionTB3000012Reduction stage optimization for increasing of titanylsulphate constancy10Ti BlackSettling and Sludge FiltrationTB4000011Settling stage optimization11Ti BlackSettling and Sludge FiltrationTB4000012Settling stage optimization12Ti BlackSettling and Sludge FiltrationTB4000021Sludge filtration stage optimization13Ti BlackLiquor FiltrationTB5000011Liquor Filtration stage optimization14Ti BlackCristallisation & Copperas RemovalTB6000010Cristallisation stage optimization15Ti BlackCristallisation & Copperas RemovalTB6000011Copperas removal stage optimizationClassification by RD Titan Group Innovative TiO2
4. Our Engineering Solutions and Know-How 
11 # General Name of the AreaStage Description Name of technologies and Know-HowTi GreyTG000016Ti GreyHydrolysisTG1000011Hydrolysis stage optimization for rutile TiO2 manufacturing17Ti GreyHydrolysisTG1000012Hydrolysis stage optimization for rutile TiO2 manufacturing18Ti GreyPre-Bleach FiltrationTG2000011Pre-Bleach filtration stage optimization19Ti GreyPre-Bleach FiltrationTG2000012Increasing of TiO2 extraction from weak acid20Ti GreyBleachingTG3000011Bleach stage optimization for achievement optimal Ti3+ level21Ti GreyPost-Bleach FiltrationTG4000011Post-Bleach filtration stage optimization22Ti GreyAdditioningTG5000011Additioning (Salt treatment) stage optimization for control fo calcination process and properties of TiO223Ti GreyAdditioningTG5000012Additioning (Salt treatment) stage optimization for control fo calcination process and properties of TiO224Ti GreyCalciner Feed FiltrationTG6000011Calciner feed filtration stage optimization25Ti GreyCalcination & CoolingTG7000011Calcination and Cooling stage optimization26Ti GreyCalciner Gas ScrubingTG7500011Calciner Gas Scrubing stage optimization27Ti GreyCalciner Gas ScrubingTG7500012Calciner Gas Scrubing stage optimizationClassification by RD Titan Group Innovative TiO2
4. Our Engineering Solutions and Know-How 
12 # General Name of the AreaStage Description Name of technologies and Know-HowTi WhiteTW000028Ti WhiteDry MillingTW1000011Dry milling stage optimization29Ti WhiteWet MillingTW2000011Wet milling stage optimization30Ti WhiteWet MillingTW2000012Wet milling stage optimization31Ti WhiteWet MillingTW2000013Wet mill stage optimization for particle size distribution control32Ti WhiteInnorganic CoatingTW3000011Inorganic and Organic Coating technologies for production TiO2 grades for different application - Paint and Coatings, Plastics, Paper (detailed description please see in Section 5) 33Ti WhitePost-Coating FiltrationTW4000011Post-Coating filtration stage optimization34Ti WhitePost-Coating FiltrationTW4000012Increasing of TiO2 extraction from Post-Coating stage filtrates35Ti WhiteDryingTW5000011Drying stage optimization36Ti WhiteMicronisingTW6000011Micronising stage optimization 37Ti WhiteMicronisingTW6000012Micronising stage optimization 38Ti WhitePackaging & PalletisingTW7000011Temporary storage and transportation stage (pre-packaging stage) optimization39Ti WhitePackaging & PalletisingTW7000012Packaging & Palletising stage optimizationClassification by RD Titan Group Innovative TiO2
4. Our Engineering Solutions and Know-How 
All Ti and further Areas: 
–Support in selection of pipes materials, pumps etc. 
–Optimization of solid and liquid wastes of neutralization and utilization stage 
–Optimization of the stage of weak acid recovering 
13
5. Technologies for different TiO2 grades 
14 
Paint and Coatings 
Plastics 
Décor Paper 
Nano + Food 
Today 
During next 2 years 
During next 5 years 
RC-30 
RC-31 
RC-74 
RC-54 
RC-80 
RC-44 
RP-12 
RP-32 
RP-13 
RP-72 
RP-33 
RP-73 
RL-96 
FA-171 
RL-98 
RC-8828 
RP-8829 
RL-8950 
NR-5-20di-II 
NR-5-20 
NR-5-20di 
Infrared 
NR-15-60di 
NR-70-120di 
NA-10-20/390 
NA-10-20/450 
NA-10-20/450-II 
NA-5-10/390 
IR-A-I 
IR-A-II 
IR-B
5. Technologies for different TiO2 grades 
15 
Paint and Coatings 
RC-54 
Today 
Tioxide TR-92 
Tiona 595 
Kronos 2315 
Sachtleben R-KB-6 
Tronox CR-828 
RC-74 
DuPont R-706 
DuPont TS-6200 
Tiona 596 
Kronos 2160 
Tiona- 696 
Kronos 2360 
Tronox CR-800 
Tronox CR-826 
RC-44 
DuPont R-902+ 
Tiona- RK-B-2 
Sachtleben R-KB-2
5. Technologies for different TiO2 grades 
16 
Paint and Coatings 
Today 
RC-44RC-54RC-741ApplicationsWater-borne and Solvent-borne Industrial and Decorative CoatingsAutomotive finishes and refinishesCoil CoatingsPowder coatingsMarine CoatingsExterior CoatingsAutomotive Finishes and RefinishesCoil CoatingsPowder CoatingsMarine CoatingsAerospace Coatings2PropertiesEasy Dispersibility Medium durability Good resistance to sedimentation in Waterborn systemsEasy DispersibilityHigh OpacityGood Initial GlossGood Gloss RetentionHigh DurabilityDispersibilityHigh OpacityGood Gloss RetentionSuperior Durability3Specifications3.1TiO2 content92-94% typical93-95% typical91-93% typical3.2Inorganic coatingAlumina, SilicaAlumina, ZirconiaAlumina, Silica3.3Organic treatmentpresentpresentpresent3.4Loss at 105oC<0.5%<0.5%<0.5% 3.5Oil absorption19-21 cm3/100g pigment18-20 cm3/100g pigment20-22 cm3/100g pigment3.6LatticeRutile 97-100%Rutile 97-100%, Stabilized Rutile 97-100%, Stabilized 3.7ISO 591-1:2000R2R2R2Grade nameData#
5. Technologies for different TiO2 grades 
17 
Paint and Coatings 
RC-30 
Today 
Kronos 2020 
Tiona 568 
DuPont R-900 
Sachtleben RDI 
Sachtleben RODI 
RC-31 
Ishihara R-630 
Sachtleben RDI-S 
Kronos 2063 
Kronos 2090 
Sachtleben R-FD-I 
Tioxide TR-52 
RC-80 
Kronos 2044 
Tioxide RXL 
Sachtleben RDDI 
Sachtleben R-210 
Tronox CR- 800 
Sachtleben R-KB-3 
Tioxide R-TC-90 
DuPont R-931
5. Technologies for different TiO2 grades 
18 
Paint and Coatings 
Today 
RC-30RC-31RC-801ApplicationsElectrodeposition paintsAutomotive (Primers) Can CoatingsCoil CoatingsWater-borne and Solvent-borne Industrial and Decorative CoatingsWood PaintsRubberPlastics (usable) Can use in Printing InksPrinting InksCan CoatingsCoil CoatingsWood PaintsWater-born or solvent-born coatings with very high glossHighly pigmentedemulsion paints Exterior and interior trade sales paintsPaper filler and coating applicationsWallpaper coatingsFlat flexographic inks2PropertiesExcellent DispersibilityHigh OpacityHigh GlossLow Oil AbsorptionLow conductivitySuper DispersibilityHigh OpacityExcellent High GlossLow Oil AbsorptionBlue undertoneHigh opacity at high pigment volume concentrationHigh brightness and neutral toneReadily dispersed in all types of milling equipment3Specifications3.1TiO2 content94-96% typical94-96% typical80-82% typical3.2Inorganic coatingAluminaAluminaAlumina, Silica3.3Organic treatmentpresentpresentnone3.4Loss at 105oC<0.5%<0.5%<2.5% 3.5Oil absorption16-18 cm3/100g pigment16-18 cm3/100g pigment42-46 cm3/100g pigment3.6LatticeRutile 97-100%Rutile 97-100%Rutile 97-100% 3.7ISO 591-1:2000R2R2R33.8Conductivity of extract from 33% slurry of TiO2 (according DIN 19529:2009-01)<200 mS/cmno datano data#DataGrade name
5. Technologies for different TiO2 grades 
19 
Plastics 
Today 
RP-13 
RP-33 
RP-12 
RP-72 
RP-32 
RP-73 
Kronos 2230 
DuPont R-104 
Kronos 2500 
Tioxide TR-38 
Tioxide R-FK-5 
Tiona- 188 
Tioxide TR-23 
Tiona- 125 
Tioxide TR-28 
Sachtleben R-FK-2 
Tronox CR-470 
Tronox 8400 
Tronox 834 
Kronos 2233 
Kronos 2450 
Tiona RL-91 
Tiona 90 
Sachtleben 405 
DuPont R-350 
Kronos 2225 
Kronos 2211 
Kronos 2222 
Tiona 168 
DuPont R-105 
Tioxide R-TC30 
Kronos 2220 
Sachtleben R-FK-3 
Tronox 435
5. Technologies for different TiO2 grades 
20 
Plastics 
Today 
RP-12/RP-13RP-32/RP-33RP-72/RP-731ApplicationsPolyolefin MasterbatchFlexible PVC (interior) High Temperature Cast FilmsThin Films PVC-plastisols Polyolefin MasterbatchPolyethylenePolypropylenePVC (Interior) PVC (Exterior, Chalking) PVC PipePVC and polyolefines (Exterior, Nonchalking) Agricultural FilmsOutdoor FurniturePVC-Windows sections2PropertiesOutstanding Dispersion and ProcessingHigh Hydrophobic feature No Migration of Organic CompoundLacing ResistanceHigh OpacityBlue Tint Tone and High BrightnessOutstanding Dispersion and ProcessingHigh Hydrophobic feature No Migration of Organic CompoundLacing ResistanceHigh OpacityBlue Tint Tone and High BrightnessEasily Incorporated in Vinyl and PolyolefinsMinimized Hygroscopic PropertyExcellent Color Retention No Migration of Organic CompoundHigh DurabilityGood Chalk ResistanceEffective UV Screen3Specifications3.1TiO2 content97-98% typical95-96% typical91-93% typical3.2Inorganic coatingAluminaAluminaAlumina, Silica3.3Organic treatmentpresentpresentpresent3.4Loss at 105oC<0.1%<0.2%<0.5% 3.5SurfaceHigh hydrophobic featuresHigh hydrophobic featuresHigh hydrophobic features3.6LatticeRutile 97-100%Rutile 97-100%Rutile 97-100%, Stabilized 3.7ISO 591-1:2000R1R2R2#DataGrade name
5. Technologies for different TiO2 grades 
21 
Décor Paper 
Today 
During next 2 years 
During next 5 years 
RL-96 
Kronos 2800 
Tronox 820 
Sachtleben R-610L 
Sachtleben R-PL-2 
DuPont R-796+ 
Tiona RCL-722 
No analogues, some top-companies are conducting research 
RL-98 
No analogues, no data about researches by other companies 
RL-8950
5. Technologies for different TiO2 grades 
22 
Décor Paper 
During next 2 years 
During next 5 years 
RL-98RL-89501ApplicationsHigh and Low Pressure LaminatePrinting Inks for Décor PaperMelamine moulding powdersHigh and Low Pressure Laminate for outdoor applicationsPrinting Inks for Décor Paper for outdoor applicationsMelamine moulding powders for outdoor applications New laminate paper products for outdoor applications2PropertiesOutstanding Greying Resistance to Paper LaminateGood Yellowing Resistance to High and Low Pressure LaminateSuperior Opacity, high brightness and low yellowness Dispersed readily in WaterSuperior Greying Resistance to Paper LaminateGood Yellowing Resistance to High and Low Pressure LaminateSuperior Opacity, high brightness and low yellowness Dispersed readily in Water3Specifications3.1TiO2 content87-90% typical85-92% typical3.2Inorganic coatingAluminium compounds Aluminium compounds 3.3Organic treatmentnonenone3.4Loss at 105oC<0.8%<1,0% 3.5Light stability (Blue Wool Scale)~7double 83.6LatticeRutile 97-100%, Stabilized Rutile 97-100%, Stabilized 3.7ISO 591-1:2000R3R3#DataGrade name
5. Technologies for different TiO2 grades 
23 
Paint and Coatings 
Plastics 
During next 5 years 
No analogues, no data about researches by other companies 
No analogues, no data about researches by other companies 
RP-8829 
RC-8828
5. Technologies for different TiO2 grades 
24 
Paint and Coatings 
Plastics 
During next 5 years 
RC-8828RP-88291ApplicationsNew coatings with superior weattherability Exterior CoatingsAutomotive Finishes and RefinishesCoil CoatingsPowder CoatingsMarine CoatingsAerospace Coatings New plastics with superior weatherability PVC and polyolefines (Exterior, Nonchalking) Agricultural FilmsOutdoor FurniturePVC-Windows sections 2PropertiesDispersibilityHigh OpacityGood Gloss Retention100% Durability (no any TiO2-photocatalysis dependent chalking and gloss losses) Easily Incorporated in Vinyl and PolyolefinsMinimized Hygroscopic PropertyExcellent Color Retention (no any TiO2- photocatalysis dependent color changes) No Migration of Organic Compound100% Durability (no any TiO2-photocatalysis dependent chalking) Effective UV Screen3Specifications3.1TiO2 content90-93% typical90-93% typical3.2Inorganic coatingAlumina, SilicaAlumina, Silica3.3Organic treatmentpresentpresent3.4Loss at 105oC<0.5%<0.5% 3.5Oil absorption20-22 cm3/100g pigmentno data3.6SurfaceHydrophilic featuresHigh hydrophobic features3.7LatticeRutile 97-100%, Stabilized Rutile 97-100%, Stabilized 3.8ISO 591-1:2000R2R23.9ISO 591-1:2000R2R2#DataGrade name
Low-photocatalytic nano-TiO2 grades of Sachtleben and other companies for UV-screening 
Photocatalitic nano-TiO2 grades of Sachtleben, Kronos and other companies 
5. Technologies for different TiO2 grades 
25 
Nano + Food 
During next 2 years 
During next 5 years 
FA-171 
NR-5-20di-II 
NR-5-20 
NR-5-20di 
Infrared 
NR-15-60di 
NR-70-120di 
NA-10-20/390 
NA-10-20/450 
NA-10-20/450-II 
NA-5-10/390 
IR-A-I 
IR-A-II 
IR-B 
Altiris 550 
Altiris 800 
Kronos 1171 
Hombitan AFDC 
PRETIOX AV- 01-FG/PhG
5. Technologies for different TiO2 grades 
26 
Nano + Food 
During next 2 years 
During next 5 years 
Infrared 
FA-171Photocatalytic Nano-TiO2 gradesLow-photocatalytic Nano- TiO2 grades Infrared reflecting TiO2 pigments 1ApplicationsFoodstuffs Pharmaceutics Сosmetics Сigarette paper NOx-decomposition Self-cleaning coatingsBacterial purificationAir purification Cosmetics UV-screening for Plastics and Coatings UV-screening for Building and ConstructionUV-screening for Agricultural FilmsUV-screenin for non-food PackingUV-screening for Fiber Paints and Coatings with infrared reflecting properties Plastics with infrared reflecting properties 2Properties This anatase grade complies with the following product safety regulations: European Union:78/25/EEC (pharmaceuticals), 76/768/EEC, 1333/2008/EC, 2008/128/EC (food color), 96/335/EC (cosmetics), European Pharmacopoeia. USA: FDA Regulation 21 CFR 73.2575 (cosmetics), US Pharmacopeia XXIV. UN: Food and Agriculture Organization (FAO), World Health Organization (WHO). Each of grades according application requirementsEach of grades according application requirementsEach of grades according application requirements#DataGrade name
6. Development of strategic technologies for the next fifteen years 
27 
1. Special TiO2-grades according customer requirements. 
• Additional TiO2 grades not listed on this presentation 
• Any required modification of grades listed on this presentation 
During next 15 years
6. Development of strategic technologies for the next fifteen years 
28 
2. New patented technology of TiO2 manufacturing by chloride process (for special customer order) . 
• New chloride method which could be patented 
• Best quality of finished products 
• Best economic efficiency of process 
• Best waste recovery solutions 
• Possibility to use raw materials with relatively low TiO2 content 
During next 15 years
6. Development of strategic technologies for the next fifteen years 
29 
3. New patented technology of TiO2 manufacturing by alternative novel process (not classic like sulphate or chloride processes). 
• New alternative novel method which could be patented and commercialized. 
• Best quality of finished products 
• Best economic efficiency of process 
• Best waste recovery solutions 
• Possibility to use raw materials with very low TiO2 content (even low cost not-for-TiO2-manufacturing ilmenite kinds) 
During next 15 years
6. Development of strategic technologies for the next fifteen years 
30 
4. Novel generation of the i-TiO2 pigments. 
It is revolutionary class of TiO2 pigments which will change the white pigment market 
• New properties 
• Cost effective 
• New applications 
i-TiO2: innovations * intellect * intensity 
During next 15 years
All titanium dioxide technologies in one place 
RD Titan Group 
Innovative TiO2 
www.innovativetio2.com 
info@innovativetio2.com 
Skype: info.innovativetio2 
OOVOO: info.innovativetio2 
BlackBerry Messenger (BBM): 79BB389F 
LinkedIn: https://www.linkedin.com/company/rd-titan-group-innovative-tio2 
Facebook: https://www.facebook.com/innovativetio2 
Twitter: https://twitter.com/innovativeTiO2

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RD Titan Group Innovative TiO2. Full range of technologies for manufacturing of high-end TiO2 grades. Document No-1408IN01.06

  • 1. RD Titan Group Innovative TiO2 RD Titan Group Innovative TiO2 Full range of technologies for manufacturing of high-end TiO2 grades Document No-1408IN01.06
  • 2. 1. Who we are? We are the group of Scientists and Engineers that has a great experience in TiO2 development, manufacturing, application and post-sale technical support We have organized a startup company «RD Titan Group Innovative TiO2» The legal European company is under registration process 2
  • 3. 1. Who we are? 3 Our experience in the TiO2 1. Following of old TiO2 plants reconstruction processes 2. Development and introduction of innovative technology processes 3. Engineering of the new TiO2 plants 4.Equipment selection and development 5. Development of the new TiO2 grades for different applications 6. Full technical support of the customers acc REACH, EU and USA regulations 7. Development of test-methods for the different TiO2 applications 8. Close cooperation with top world TiO2 consumers
  • 4. 2. Our functional structure 4 R&D and QA Division R&D and PT Division R&D Lab Department QA Lab Department REACH, National Legislations & IP Department
  • 5. 3. What we offer? •Inspection and analysis of different manufacturing stages: from raw material preparation to Packaging & Palletizing. Searching critical points in current technology, providing basic proposition for reconstruction and capital costs evaluation. •Offers for improvement of technology processes including Know-How implementation for next stages of the sulphate process: Feed Stock Milling, Digestion, Digester Gas Scrubbing, Reduction, Settling & Sludge Filtration, Sludge Neutralisation, Liquor Filtration, Crystallisation & Copperas Removal, Concentration, Hydrolysis, Nuclei Preparation, Waste Acid Concentration, Waste Acid Neutralisation, Pre-Bleach and Post- Bleach Filtration, Bleaching, Additioning (Pre-calcinating salt treatment), Calciner Feed Filtration, Calcination & Cooling, Calciner Gas Scrubbing •Offers for improvement of technology processes including Know-How implementation for next stages of the sulphate and chloride processes: Dry Milling, Wet Milling, Inorganic Coating, Post-Coat Filtration, Drying, Micronising, Packing & Palletising •Selection of main equipment, references of best suppliers, engineering of critical parameters of the main equipment for basic design. •Special technologies for manufacturing of TiO2 grades for different special applications (see details in Section 5) •Basic and Detail Engineering of the renewal areas of the old TiO2 Plant •Propositions concerning automatization either for individual stages or for the whole TiO2 plant. 5 1. Consulting , technologies and Know-How for reconstruction of the old TiO2 plants (all stages of the sulphate process and some stages of the chloride process)
  • 6. 3. What we offer? •Offers for design of the technology processes including Know-How implementation for next stages of the sulphate process: Feed Stock Milling, Digestion, Digester Gas Scrubbing, Reduction, Settling & Sludge Filtration, Sludge Neutralization, Liquor Filtration, Crystallisation & Copperas Removal, Concentration, Hydrolysis, Nuclei Preparation, Waste Acid Concentration, Waste Acid Neutralization, Pre-Bleach and Post- Bleach Filtration, Bleaching, Additioning (Pre-calcinating salt treatment), Calciner Feed Filtration, Calcination & Cooling, Calciner Gas Scrubbing •Offers for design technology processes including Know-How implementation for next stages of the sulphate and chloride processes: Dry Milling, Wet Milling, Inorganic Coating, Post-Coat Filtration, Drying, Micronising, Packing & Palletising •Selection of main equipment, recommendations of best vendors, engineering of critical parameters of the main equipment for basic design. •Propositions concerning automatization either for individual stages or for the whole TiO2 plant. •Special technologies for manufacturing of TiO2 grades for different special applications (see details in Section 5) •Basic Engineering and Detail Engineering of the New TiO2 Plant 6 2. Consulting , technologies, Know-How and full engineering of the new TiO2 plants (all stages of the sulphate process and some stages of the chloride process)
  • 7. 3. What we offer? •Providing the test methods for TiO2 manufacturing technology control including optimal value range for the processes (from raw material stages to packaging and palletizing stage). •Providing the test methods for quality control of the finished products for different applications including optimal value range of parameters. •Assistance in evaluation of the customer requirements and development special quality control test methods for satisfaction of these requirements. •Assistance in designing of manufacturing process changes for satisfaction of specific customers’ requirements. •Assistance in TiO2 sales promotion inclusive specific requirements of different customers. 7 3. Test methods for intermediate control of the technological processes, quality control test methods, customer test methods , technical support and technical product promotion
  • 8. 4. Our Engineering Solutions and Know-How 8 Digestion Reduction Settling and Sludge Filtration Liquor Filtration Crystallization & Copperas removal Digester Gas Scrubbing Hydrolysis Pre-Bleach Filtration Bleaching Post-Bleach Filtration Additioning Calciner Feed Filtration Calcination & Cooling Calciner Gas Scrubbing Ti-Ore Chlorination Chlorides condensation TiCl4 Purification TiCl4 Oxidation Dry Milling Wet Milling Inorganic Coating Micronising Drying Post-Coating Filtration Packaging & Palletising Sulphate process Chloride process Common area of Sulphate and Chloride processes
  • 9. 4. Our Engineering Solutions and Know-How 9 Digestion Reduction Settling and Sludge Filtration Liquor Filtration Crystallization & Copperas removal Digester Gas Scrubbing Hydrolysis Pre-Bleach Filtration Bleaching Post-Bleach Filtration Additioning Calciner Feed Filtration Calcination & Cooling Calciner Gas Scrubbing Dry Milling Wet Milling Inorganic Coating Micronising Drying Post-Coating Filtration Packaging & Palletising Sulphate process Common area of Sulphate and Chloride processes We can propose the technologies, knowledge and Know- How of Sulphate process (yellow background) and for Common area of Sulphate and Chloride processes (green background)
  • 10. 4. Our Engineering Solutions and Know-How 10 # General Name of the AreaStage Description Name of technologies and Know-HowTi BlackTB00001Ti BlackDigestionTB2000011Digestion stage optimization (selection of titan ore digestion mode) 2Ti BlackDigestionTB2000021Reaction mass agitation stage optimization during titanium ore digestion 3Ti BlackDigestionTB2000031Leaching stage optimization4Ti BlackDigester Gas ScrubingTB2500011Digester Gas Scrubing stage optimization when using ilmenite5Ti BlackDigester Gas ScrubingTB2500012Digester Gas Scrubing stage optimization when using ilmenite6Ti BlackDigester Gas ScrubingTB2500021Digester Gas Scrubing stage optimization when using slag7Ti BlackDigester Gas ScrubingTB2500022Digester Gas Scrubing stage optimization when using slag8Ti BlackExternal ReductionTB3000011Reduction stage optimization for increasing of titanylsulphate constancy9Ti BlackExternal ReductionTB3000012Reduction stage optimization for increasing of titanylsulphate constancy10Ti BlackSettling and Sludge FiltrationTB4000011Settling stage optimization11Ti BlackSettling and Sludge FiltrationTB4000012Settling stage optimization12Ti BlackSettling and Sludge FiltrationTB4000021Sludge filtration stage optimization13Ti BlackLiquor FiltrationTB5000011Liquor Filtration stage optimization14Ti BlackCristallisation & Copperas RemovalTB6000010Cristallisation stage optimization15Ti BlackCristallisation & Copperas RemovalTB6000011Copperas removal stage optimizationClassification by RD Titan Group Innovative TiO2
  • 11. 4. Our Engineering Solutions and Know-How 11 # General Name of the AreaStage Description Name of technologies and Know-HowTi GreyTG000016Ti GreyHydrolysisTG1000011Hydrolysis stage optimization for rutile TiO2 manufacturing17Ti GreyHydrolysisTG1000012Hydrolysis stage optimization for rutile TiO2 manufacturing18Ti GreyPre-Bleach FiltrationTG2000011Pre-Bleach filtration stage optimization19Ti GreyPre-Bleach FiltrationTG2000012Increasing of TiO2 extraction from weak acid20Ti GreyBleachingTG3000011Bleach stage optimization for achievement optimal Ti3+ level21Ti GreyPost-Bleach FiltrationTG4000011Post-Bleach filtration stage optimization22Ti GreyAdditioningTG5000011Additioning (Salt treatment) stage optimization for control fo calcination process and properties of TiO223Ti GreyAdditioningTG5000012Additioning (Salt treatment) stage optimization for control fo calcination process and properties of TiO224Ti GreyCalciner Feed FiltrationTG6000011Calciner feed filtration stage optimization25Ti GreyCalcination & CoolingTG7000011Calcination and Cooling stage optimization26Ti GreyCalciner Gas ScrubingTG7500011Calciner Gas Scrubing stage optimization27Ti GreyCalciner Gas ScrubingTG7500012Calciner Gas Scrubing stage optimizationClassification by RD Titan Group Innovative TiO2
  • 12. 4. Our Engineering Solutions and Know-How 12 # General Name of the AreaStage Description Name of technologies and Know-HowTi WhiteTW000028Ti WhiteDry MillingTW1000011Dry milling stage optimization29Ti WhiteWet MillingTW2000011Wet milling stage optimization30Ti WhiteWet MillingTW2000012Wet milling stage optimization31Ti WhiteWet MillingTW2000013Wet mill stage optimization for particle size distribution control32Ti WhiteInnorganic CoatingTW3000011Inorganic and Organic Coating technologies for production TiO2 grades for different application - Paint and Coatings, Plastics, Paper (detailed description please see in Section 5) 33Ti WhitePost-Coating FiltrationTW4000011Post-Coating filtration stage optimization34Ti WhitePost-Coating FiltrationTW4000012Increasing of TiO2 extraction from Post-Coating stage filtrates35Ti WhiteDryingTW5000011Drying stage optimization36Ti WhiteMicronisingTW6000011Micronising stage optimization 37Ti WhiteMicronisingTW6000012Micronising stage optimization 38Ti WhitePackaging & PalletisingTW7000011Temporary storage and transportation stage (pre-packaging stage) optimization39Ti WhitePackaging & PalletisingTW7000012Packaging & Palletising stage optimizationClassification by RD Titan Group Innovative TiO2
  • 13. 4. Our Engineering Solutions and Know-How All Ti and further Areas: –Support in selection of pipes materials, pumps etc. –Optimization of solid and liquid wastes of neutralization and utilization stage –Optimization of the stage of weak acid recovering 13
  • 14. 5. Technologies for different TiO2 grades 14 Paint and Coatings Plastics Décor Paper Nano + Food Today During next 2 years During next 5 years RC-30 RC-31 RC-74 RC-54 RC-80 RC-44 RP-12 RP-32 RP-13 RP-72 RP-33 RP-73 RL-96 FA-171 RL-98 RC-8828 RP-8829 RL-8950 NR-5-20di-II NR-5-20 NR-5-20di Infrared NR-15-60di NR-70-120di NA-10-20/390 NA-10-20/450 NA-10-20/450-II NA-5-10/390 IR-A-I IR-A-II IR-B
  • 15. 5. Technologies for different TiO2 grades 15 Paint and Coatings RC-54 Today Tioxide TR-92 Tiona 595 Kronos 2315 Sachtleben R-KB-6 Tronox CR-828 RC-74 DuPont R-706 DuPont TS-6200 Tiona 596 Kronos 2160 Tiona- 696 Kronos 2360 Tronox CR-800 Tronox CR-826 RC-44 DuPont R-902+ Tiona- RK-B-2 Sachtleben R-KB-2
  • 16. 5. Technologies for different TiO2 grades 16 Paint and Coatings Today RC-44RC-54RC-741ApplicationsWater-borne and Solvent-borne Industrial and Decorative CoatingsAutomotive finishes and refinishesCoil CoatingsPowder coatingsMarine CoatingsExterior CoatingsAutomotive Finishes and RefinishesCoil CoatingsPowder CoatingsMarine CoatingsAerospace Coatings2PropertiesEasy Dispersibility Medium durability Good resistance to sedimentation in Waterborn systemsEasy DispersibilityHigh OpacityGood Initial GlossGood Gloss RetentionHigh DurabilityDispersibilityHigh OpacityGood Gloss RetentionSuperior Durability3Specifications3.1TiO2 content92-94% typical93-95% typical91-93% typical3.2Inorganic coatingAlumina, SilicaAlumina, ZirconiaAlumina, Silica3.3Organic treatmentpresentpresentpresent3.4Loss at 105oC<0.5%<0.5%<0.5% 3.5Oil absorption19-21 cm3/100g pigment18-20 cm3/100g pigment20-22 cm3/100g pigment3.6LatticeRutile 97-100%Rutile 97-100%, Stabilized Rutile 97-100%, Stabilized 3.7ISO 591-1:2000R2R2R2Grade nameData#
  • 17. 5. Technologies for different TiO2 grades 17 Paint and Coatings RC-30 Today Kronos 2020 Tiona 568 DuPont R-900 Sachtleben RDI Sachtleben RODI RC-31 Ishihara R-630 Sachtleben RDI-S Kronos 2063 Kronos 2090 Sachtleben R-FD-I Tioxide TR-52 RC-80 Kronos 2044 Tioxide RXL Sachtleben RDDI Sachtleben R-210 Tronox CR- 800 Sachtleben R-KB-3 Tioxide R-TC-90 DuPont R-931
  • 18. 5. Technologies for different TiO2 grades 18 Paint and Coatings Today RC-30RC-31RC-801ApplicationsElectrodeposition paintsAutomotive (Primers) Can CoatingsCoil CoatingsWater-borne and Solvent-borne Industrial and Decorative CoatingsWood PaintsRubberPlastics (usable) Can use in Printing InksPrinting InksCan CoatingsCoil CoatingsWood PaintsWater-born or solvent-born coatings with very high glossHighly pigmentedemulsion paints Exterior and interior trade sales paintsPaper filler and coating applicationsWallpaper coatingsFlat flexographic inks2PropertiesExcellent DispersibilityHigh OpacityHigh GlossLow Oil AbsorptionLow conductivitySuper DispersibilityHigh OpacityExcellent High GlossLow Oil AbsorptionBlue undertoneHigh opacity at high pigment volume concentrationHigh brightness and neutral toneReadily dispersed in all types of milling equipment3Specifications3.1TiO2 content94-96% typical94-96% typical80-82% typical3.2Inorganic coatingAluminaAluminaAlumina, Silica3.3Organic treatmentpresentpresentnone3.4Loss at 105oC<0.5%<0.5%<2.5% 3.5Oil absorption16-18 cm3/100g pigment16-18 cm3/100g pigment42-46 cm3/100g pigment3.6LatticeRutile 97-100%Rutile 97-100%Rutile 97-100% 3.7ISO 591-1:2000R2R2R33.8Conductivity of extract from 33% slurry of TiO2 (according DIN 19529:2009-01)<200 mS/cmno datano data#DataGrade name
  • 19. 5. Technologies for different TiO2 grades 19 Plastics Today RP-13 RP-33 RP-12 RP-72 RP-32 RP-73 Kronos 2230 DuPont R-104 Kronos 2500 Tioxide TR-38 Tioxide R-FK-5 Tiona- 188 Tioxide TR-23 Tiona- 125 Tioxide TR-28 Sachtleben R-FK-2 Tronox CR-470 Tronox 8400 Tronox 834 Kronos 2233 Kronos 2450 Tiona RL-91 Tiona 90 Sachtleben 405 DuPont R-350 Kronos 2225 Kronos 2211 Kronos 2222 Tiona 168 DuPont R-105 Tioxide R-TC30 Kronos 2220 Sachtleben R-FK-3 Tronox 435
  • 20. 5. Technologies for different TiO2 grades 20 Plastics Today RP-12/RP-13RP-32/RP-33RP-72/RP-731ApplicationsPolyolefin MasterbatchFlexible PVC (interior) High Temperature Cast FilmsThin Films PVC-plastisols Polyolefin MasterbatchPolyethylenePolypropylenePVC (Interior) PVC (Exterior, Chalking) PVC PipePVC and polyolefines (Exterior, Nonchalking) Agricultural FilmsOutdoor FurniturePVC-Windows sections2PropertiesOutstanding Dispersion and ProcessingHigh Hydrophobic feature No Migration of Organic CompoundLacing ResistanceHigh OpacityBlue Tint Tone and High BrightnessOutstanding Dispersion and ProcessingHigh Hydrophobic feature No Migration of Organic CompoundLacing ResistanceHigh OpacityBlue Tint Tone and High BrightnessEasily Incorporated in Vinyl and PolyolefinsMinimized Hygroscopic PropertyExcellent Color Retention No Migration of Organic CompoundHigh DurabilityGood Chalk ResistanceEffective UV Screen3Specifications3.1TiO2 content97-98% typical95-96% typical91-93% typical3.2Inorganic coatingAluminaAluminaAlumina, Silica3.3Organic treatmentpresentpresentpresent3.4Loss at 105oC<0.1%<0.2%<0.5% 3.5SurfaceHigh hydrophobic featuresHigh hydrophobic featuresHigh hydrophobic features3.6LatticeRutile 97-100%Rutile 97-100%Rutile 97-100%, Stabilized 3.7ISO 591-1:2000R1R2R2#DataGrade name
  • 21. 5. Technologies for different TiO2 grades 21 Décor Paper Today During next 2 years During next 5 years RL-96 Kronos 2800 Tronox 820 Sachtleben R-610L Sachtleben R-PL-2 DuPont R-796+ Tiona RCL-722 No analogues, some top-companies are conducting research RL-98 No analogues, no data about researches by other companies RL-8950
  • 22. 5. Technologies for different TiO2 grades 22 Décor Paper During next 2 years During next 5 years RL-98RL-89501ApplicationsHigh and Low Pressure LaminatePrinting Inks for Décor PaperMelamine moulding powdersHigh and Low Pressure Laminate for outdoor applicationsPrinting Inks for Décor Paper for outdoor applicationsMelamine moulding powders for outdoor applications New laminate paper products for outdoor applications2PropertiesOutstanding Greying Resistance to Paper LaminateGood Yellowing Resistance to High and Low Pressure LaminateSuperior Opacity, high brightness and low yellowness Dispersed readily in WaterSuperior Greying Resistance to Paper LaminateGood Yellowing Resistance to High and Low Pressure LaminateSuperior Opacity, high brightness and low yellowness Dispersed readily in Water3Specifications3.1TiO2 content87-90% typical85-92% typical3.2Inorganic coatingAluminium compounds Aluminium compounds 3.3Organic treatmentnonenone3.4Loss at 105oC<0.8%<1,0% 3.5Light stability (Blue Wool Scale)~7double 83.6LatticeRutile 97-100%, Stabilized Rutile 97-100%, Stabilized 3.7ISO 591-1:2000R3R3#DataGrade name
  • 23. 5. Technologies for different TiO2 grades 23 Paint and Coatings Plastics During next 5 years No analogues, no data about researches by other companies No analogues, no data about researches by other companies RP-8829 RC-8828
  • 24. 5. Technologies for different TiO2 grades 24 Paint and Coatings Plastics During next 5 years RC-8828RP-88291ApplicationsNew coatings with superior weattherability Exterior CoatingsAutomotive Finishes and RefinishesCoil CoatingsPowder CoatingsMarine CoatingsAerospace Coatings New plastics with superior weatherability PVC and polyolefines (Exterior, Nonchalking) Agricultural FilmsOutdoor FurniturePVC-Windows sections 2PropertiesDispersibilityHigh OpacityGood Gloss Retention100% Durability (no any TiO2-photocatalysis dependent chalking and gloss losses) Easily Incorporated in Vinyl and PolyolefinsMinimized Hygroscopic PropertyExcellent Color Retention (no any TiO2- photocatalysis dependent color changes) No Migration of Organic Compound100% Durability (no any TiO2-photocatalysis dependent chalking) Effective UV Screen3Specifications3.1TiO2 content90-93% typical90-93% typical3.2Inorganic coatingAlumina, SilicaAlumina, Silica3.3Organic treatmentpresentpresent3.4Loss at 105oC<0.5%<0.5% 3.5Oil absorption20-22 cm3/100g pigmentno data3.6SurfaceHydrophilic featuresHigh hydrophobic features3.7LatticeRutile 97-100%, Stabilized Rutile 97-100%, Stabilized 3.8ISO 591-1:2000R2R23.9ISO 591-1:2000R2R2#DataGrade name
  • 25. Low-photocatalytic nano-TiO2 grades of Sachtleben and other companies for UV-screening Photocatalitic nano-TiO2 grades of Sachtleben, Kronos and other companies 5. Technologies for different TiO2 grades 25 Nano + Food During next 2 years During next 5 years FA-171 NR-5-20di-II NR-5-20 NR-5-20di Infrared NR-15-60di NR-70-120di NA-10-20/390 NA-10-20/450 NA-10-20/450-II NA-5-10/390 IR-A-I IR-A-II IR-B Altiris 550 Altiris 800 Kronos 1171 Hombitan AFDC PRETIOX AV- 01-FG/PhG
  • 26. 5. Technologies for different TiO2 grades 26 Nano + Food During next 2 years During next 5 years Infrared FA-171Photocatalytic Nano-TiO2 gradesLow-photocatalytic Nano- TiO2 grades Infrared reflecting TiO2 pigments 1ApplicationsFoodstuffs Pharmaceutics Сosmetics Сigarette paper NOx-decomposition Self-cleaning coatingsBacterial purificationAir purification Cosmetics UV-screening for Plastics and Coatings UV-screening for Building and ConstructionUV-screening for Agricultural FilmsUV-screenin for non-food PackingUV-screening for Fiber Paints and Coatings with infrared reflecting properties Plastics with infrared reflecting properties 2Properties This anatase grade complies with the following product safety regulations: European Union:78/25/EEC (pharmaceuticals), 76/768/EEC, 1333/2008/EC, 2008/128/EC (food color), 96/335/EC (cosmetics), European Pharmacopoeia. USA: FDA Regulation 21 CFR 73.2575 (cosmetics), US Pharmacopeia XXIV. UN: Food and Agriculture Organization (FAO), World Health Organization (WHO). Each of grades according application requirementsEach of grades according application requirementsEach of grades according application requirements#DataGrade name
  • 27. 6. Development of strategic technologies for the next fifteen years 27 1. Special TiO2-grades according customer requirements. • Additional TiO2 grades not listed on this presentation • Any required modification of grades listed on this presentation During next 15 years
  • 28. 6. Development of strategic technologies for the next fifteen years 28 2. New patented technology of TiO2 manufacturing by chloride process (for special customer order) . • New chloride method which could be patented • Best quality of finished products • Best economic efficiency of process • Best waste recovery solutions • Possibility to use raw materials with relatively low TiO2 content During next 15 years
  • 29. 6. Development of strategic technologies for the next fifteen years 29 3. New patented technology of TiO2 manufacturing by alternative novel process (not classic like sulphate or chloride processes). • New alternative novel method which could be patented and commercialized. • Best quality of finished products • Best economic efficiency of process • Best waste recovery solutions • Possibility to use raw materials with very low TiO2 content (even low cost not-for-TiO2-manufacturing ilmenite kinds) During next 15 years
  • 30. 6. Development of strategic technologies for the next fifteen years 30 4. Novel generation of the i-TiO2 pigments. It is revolutionary class of TiO2 pigments which will change the white pigment market • New properties • Cost effective • New applications i-TiO2: innovations * intellect * intensity During next 15 years
  • 31. All titanium dioxide technologies in one place RD Titan Group Innovative TiO2 www.innovativetio2.com info@innovativetio2.com Skype: info.innovativetio2 OOVOO: info.innovativetio2 BlackBerry Messenger (BBM): 79BB389F LinkedIn: https://www.linkedin.com/company/rd-titan-group-innovative-tio2 Facebook: https://www.facebook.com/innovativetio2 Twitter: https://twitter.com/innovativeTiO2