Who we are, what we can do for you

1. Your Contract Manufacturer

2. 2 3
2 3Forward-thinking vision
LegheLeggereLavorate
our history began in
1951, but the time has
not yet come to put an
end to over sixty year
of passion.
We are a company,
turned parts of special
technology.
We thus identified our
aim for the future
which we hope it will ac-
company us in a journey
towards the technologi-
cal advances.
originally dedicated
parts, that decided
to jump into the
evolutionary perspecti-
ve of precision
mechanics, specializing
in the production of

3. 4 5
Know-How Leghe Leggere Lavo-
ratewasbornin1951thankstotheexperience
of fansoffinemechanicswhodecidedtobuild
a company on a human scale, with an agile and
dynamic structure. These are characteristics
that make the difference in the production of
turned products with high technological stan-
dards.
Creativity Leghe Leggere Lavorate
has an innovative spirit and a specific curiosi-
ty that lead to a continuous research of solu-
tions and products to satisfy the Client.
Quality Leghe Leggere Lavorate put
particularly attention to the quality of its pro-
ducts for a totally Client satisfaction.
Know-How • Creativity • Quality4 5

4. 6 7
1 R & D
2 Manufacturing
3 Finishing
4 Packaging
Discover our
full-service
capabilities
Leghe Leggere Lavorate,
is an industry leading Contract
Manufacturer that offers
fully integrated medical
device manufacturing
capabilities.
From design and development,
through the validation and
production process, up to
packaging and logistics.
4The most important
services we can offer
Forward-thinking vision 6 7

5. 8 9
R & D
Leghe Leggere Lavorate tech-
nical department is able to stu-
dy and realize any kind of piece
or mechanical handling sugge-
sting possible technical solu-
tion that, without alter the
design, could reduce product
costs.
In detail:
• Mechanical design
• FEM/FEA analysis
• Technical Manual
• Technical data and list
of components management
• Technical 2D and
3D drawings
• Trasparency of data with
a dedicated internet portal
• Static and dynamic tests
Forward-thinking vision 8 9
• Pre tendering
• Patent analysis
• Preliminary risk analysis
• Identification of essential requirements
• Drawing up project plans
• Prototyping
• Statistical testing
• Stress testing
• Clinical testing
• Osteo-integration testing
• Researchonmaterials,components
andpackaging
• Chemical cleaning validation
(ESCA/SEM/EDX)
• Biological cleaning validation
(Bio burden e pyrogenic)
• Biocompatibility validation
(Cytotoxicity)
• Sterilization cycle validation
• Packaging validation
(accelerated ageing)
• Definitive technical designs
• Definitive plans and control cycles
• Definitive product specifications
• Project validation
• Establishing the definite technical file
• Presentation to the certification body
for CE Mark
• CE Mark
4,70
M1,40
Motivo revisione:
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Descrizione: Codice Articolo:
Materiale:
Foglio: U.M.: Tolleranze generali:
1di1
superficiale:
Disegnato da:
Approvato da:
Data: Firma:
Firma:
Trattamento
1:1 [mm]
Overmed S.r.l. sono vietate a termini di legge.
Data (rev.): dello stesso senza autorizzazione scritta di
4.25mm - 17° - spalla 1,5 mm
EDMUA1715
TITANIO GR 5 (ISO 5832-3)
ISO 2768-fH[mm]
Rev.01
20/12/2012
Moncone MUA per EasyLine
anodizzare verde V1001di1
10/06/2016
B
C
D
1 2
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Descrizione: Codice Articolo:
Materiale:
Foglio: U.M.: Tolleranze generali:
burattarecon aghisuperficiale:
Disegnato da:
Approvato da:
N° revisione:
Data:
Scala
Firma:
Firma:
Trattamento
Overmed S.r.l. La diffusione e riproduzione
Il presente disegno è di proprietà della ditta
Overmed S.r.l. sono vietate a termini di legge.
Data (rev.):
ISO 2768-fH
Il presente disegno è di proprietà della ditta
Overmed S.r.l. La diffusione e riproduzione
dello stesso senza autorizzazione scritta di
revisione generale
2,05
5,50
SEZIONE B-B
SCALA 5 : 12
4,300
2,55
45°
16,25°
BB
ottagono ch 3,100
A
3,33
2,78
3
R0,25
17°
2,80
2,60

6. 10 11
Nowadays companies tried to
offer products and services
that not only satisfy but even
exceed the customers expec-
tation, reducing, at the same
time, their costs to be always
competitive.
CAPABILITIES
35 Mobile spindle CNCs with
bar width from 1 mm to 25 mm
2 Five axis work centres with
bar width 42 mm
3 Five axis milling center with
automatic loader (Robot)
1 Quality control laboratory
with 2D optical scanning ma-
chines and 3D mechanical pro-
bing machine (DEA)
A company with ISO 9001 and
13485 certification will be able
to reach important improve-
ment in terms of organizatio-
nal efficiency and quality of the
product minimizing wastes,
avoiding errors and increasing
the productivity.
Forward-thinking vision
Manufacturing Milano-Division:
turning & 5 axis milling center
10 11
Used materials
Titanium of different grades:
gr.2, gr.3,gr.4, gr.5 ELI F136 and
gr.5 ELI F1295
Stainless steel:
303, 304, 316L, 316LVM,
420-A,420B, 430, 630, etc.
Special alloys:
(TZM , NILVAR , Cr Co)
Quenched and
tempered steels:
ST 137, ST 329, ET6 88, ET6
100, X 205 Cr12 KU, ecc.
Hardening steels:
18Ni- CrMo5, 16CrNi4, C60,
100Cr6, 39NiCrMo3, ecc.
Alluminium:
(all alloys t4,t5,t6, ERGALL 55,
AVIONAL, ANTICORODAL,
BT3).
Special plastic:
Delrin, PEEK (DIN 7728
Standard), o and glass
reinforced PEEK

7. 12 13
Forward-thinking vision 12 13
CAPABILITIES
3 Injection Molding Machinery
with clamping force magnitu-
des up to 45 metric ton.
2 Five axis milling center with
automatic loader (Robot)
Injection moulding is in area
ISO 7; advanced molding tech-
nology that allows the produc-
tion of complex components in
large quantity and with limited
costs.
All the raw materials used, such
polyethylene, CFR Peek, Radel,
PLDL, PLLA comply with medi-
cal field standards. All products
are marked with laser marking,
punching, micro milling to allow
traceability of the item.
Manufacturing San Marino-Division:
Injection molding & 5 axis milling center

8. 14 15
20 21Forward-thinking vision
• Deburring department
• Shot Peening department
• Sand blasting department
• Tumbling department
• Polishing and
elettro-polishing department
• Washing and decontamination
department (class ISO 5)
• Titanium elettro-polishing
department
• Titanium anodizing process
department (class I-II)
• Citric and nitric acid
passivation department
Forward-thinking vision
Finishing
14 15

9. 16 17
16 17Forward-thinking vision
Packaging of the product
begins in observance
of validated procedures.
For sterile products, the key
pointinthisprocessistheclean
room ISO 7 and ISO 8.
We can handle different type of
packaging: blisters, tyvek pou-
ches or vacuum pouches.
The packaging
process ends with labelling.
The products are then sent for
the sterilization process by
external supplier with validated
sterilization cycles.
Packaging
Delivery
Punctuality

10. 18 19
Extremities
18 19Forward-thinking vision
Screws for :
• Hallux Valgus/Osteotomies
• Arthrodesis/Osteosynthesis
• Flat foot correction in child
or adult
• Osteotomies and fractures
• Stabilisation - totally intra
osseous fixation
• Valgus pronated congenital
essential child and adolescent
Self-drilling and self-tapping,
cannulated Titanium alloy
Ti6AI4V. Progressive conical
shape for a better compression
No dorsal impingment.
Some particular screw, implant
o pins can be realized in PLLA
resorbable material with injec-
tion molding technology.
These products have mechani-
cal properties guaranteed for at
least 18 months.

11. 20 21
Spine:
• Monoaxial and polyaxial
pedicle screws
• Hooks
• Straight and angled bars
• Cage (titanium and PEEK)
Spine
20 21Forward-thinking vision

12. 22 23
Traumametalliccomponents
material: Titanium, AISI, CrCo and aluminium
TraumaTrauma:
• Nailing system
• LCP locking compression plate & screws
• Screws systems
• Hexternal fixator
22 23Forward-thinking vision

13. 24 25
Traumano-metalliccomponents
material: peek, CFR peek, PLLA, PDLA
TraumaTrauma:
• Plates in CFR Peek
• Screws in PLLA/PDLA*
• Cambre in PLLA/PDLA*
• Pin in PLLA/PDLA*
* Resorbable implants have shown
many advantages, for example:
• make bone consolidation easier
eliminate the need to remove the
synthesis device
• eliminate the visual distortion due
to the metal material during the
MRI control
• avoid the release of metal ions in
bone tissues cage (titanium and PEEK)
24 25Forward-thinking vision

14. 26 27
Dental
Maxillo
Dental and Maxillo :
•Completemonophasicdentalsystem
•Completebi-phasicdentalsystem
•Torqueratchet
•Prostheticcomponents
•Guidedsurgery
•Cadcamsolution
26 27Forward-thinking vision

15. 28 29
Nowadays, industrial com-
panies and respect for the
environmentshouldmatch
each other.
Leghe Leggere Lavorate
fights against pollution
thanks to a rational appro-
ach regarding the three
main mechanics matters:
electricity and heat retrie-
val, waste material dispo-
sal and oil treatment.
Ecology
Forward-thinking vision 28 29

16. 30 31
Forward-thinking vision 30 31
Meet us! Note
Meet us!

17. ONLY04-2019LLLEN
Via Lucania, 23/25
20090 Buccinasco (MI) Italy
Tel. + 39 02 4571.2115/3564
Fax + 39 02 488.0012
www.legheleggere.com
vendite@legheleggere.com