RPWORLD solution for a healthier world.pdf

T: +86 (0) 731 8983 2400 E: info@rpworld.com
http://www.rpworld.com
INNORAPID LIMITED
Facilities in Zhongshan: F1-3, Bldg. A1, Henghuifeng Industrial Zone,
DaChong Town, Zhongshan, Guangdong Prov., 528476, P. R. China
RPWORLD One-Stop Mechanical Parts Manufacturing Solution

CONTENTS
01
WHO WE ARE
P01-08
02
WHAT WE DO
P09-30
03
WHY RPWORLD
P31-54
04
HOW TO COOPERATE WITH US
P55-56
All the information and documents we received during the cooperation will be treated
with complete confidentiality. We will sign an NDA at your request to ensure the
confidentiality of the information.
CONFIDENTIALITY

About Us
02
INNORAPID LIMITED, with brand RPWORLD, offers high-mix, low-volume mechanical parts manufacturing service to global
R&D based companies.
With 20 years manufacturing experience accumulation from more than 20,000 projects and continuous innovation of manu-
facturing technology, we are deeply cultivated in mechanical parts manufacturing for different applications in medical devices,
scientific instruments, automotive, aerospace, etc.
Specialized in CNC machining, urethane casting, injection molding and sheet metal fabrication along with DFM service, we
are dedicated to provide a one-stop customized manufacturing solution and accelerate global R&D based companies' new
product development from prototype to mass production.
Our Locations and Representatives
Italy
USA
Canada Belgium
01 RPWORLD® is a registered trademark owned by INNORAPID LIMITED.
WHO WE ARE
RPWORLD
Headquarter
RPWORLD
Factory
RPWORLD
Sales & Engineering

03 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 04
Milestone
20 years of dedication and commitment.
In 2003, INNORAPID LIMITED was
founded and the brand RPWORLD
was established accordingly.
In 2016, dedicating to engineering
consultancy and manufacturing
solutions, RPWORLD achieved 300%
revenue growth in European market.
In 2020, RPWORLD supported the urgent
production for many medical devices and related
companies to fight against the Covid-19.
In 2005, RPWORLD was added into Thermo
Fisher USA vendor list and became a reliable
production partner for Thermo Fisher USA,
Germany, Switzerland and China.
In 2019, RPWORLD was
certificated “National
High-Tech Enterprise" .
In 2022, RPWORLD’s production
department was moved to a new factory
covering an area of 15,000 square
meters with in-house facilities enlarged.
2003
2003 2005 2016 2003
2019 2020 2022

Our Factory

Our Achievements
20+
years experience
Our Core Values
Under Promise, Over Deliver
IVD device
Patient
monitoring
system
Medical
imaging
system
Exoskeleton
Optical
instrument
Handheld
analyzer
40+
countries supplied
20,000+
projects completed
3,000+
active customers

Our Services
Engineering
Prototype
Product Development Milestone
STRATEFY&PLANNING
User Needs
Technology
Project Planning
Risk & Feasibility
Regulatory
DEVELOPMENT
Design & Engineering
Design Outputs
PRE-PRODUCTION
Product Documentation
Prototype Builds
Pre- Manufacturing
Support
Design Finalization
Validation/Testing
REALIZATION
Design Transfer
Production Ramp
Market Launch
Mockup
Rapid Prototyping
RESEARCH & DEFINITION
Design Inputs
Research
System Architecture
Proof of Concept
WHAT WE DO
Rapid Prototyping
On-demand Production
On-demand
Production
Design Verification

One-Stop Solution for Whole Product
Development Cycle
Our Processing Technologies
Rapid Prototyping
On-demand
Production
●
Look & feel verification
●
Structure verification
●
Assembly verification
●
Material verification
● Market Testing
● End Product
CNC
Machining
Die
Casting
Extrusion
3D Printing
Sheet
Metal
Fabrication
Injection
Molding
Urethane
Casting

Our Processing Technologies Post-treatment, Markings and
Versatile Surface Treatments
Sandblasting Anodizing Brushing Passivation
Plating Powder coating Painting EMC painting
Transparency Silk printing Pad printing Laser marking
CNC Machining
1-3000
pcs
Typical
quantities
1600x1100
x500mm
Maximum
size
3-20 days
Lead time
Injection Molding
50-100,000
pcs
Typical
quantities
610x610x510
mm
Maximum
size
1-7 weeks
Lead time
Vacuum Casting
15-200
pcs
Typical
quantities
2400x1600
x1200mm
Maximum
size
7-15 days
Lead time
3-15 days
2200x1800
mm
Maximum
size
1-1000
pcs
Typical
quantities
Lead time
Sheet Metal Fabrication

3D Printing (SLA/MJF/SLS)
●
As fast as 3 days.
●
Better precision in structure.
●
The material is brittle.
●
Grainy surface.
●
Uncontrollable warpage when
printing large dimension parts.
●
Low cost solution.
●
Proof-of-concept.
●
Structure verification.
●
Assembly verification.
Advantages
Disadvantages
RPWORLD
Superiority
Application
Mockup Engineering Prototype On-demand Production
/
Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
Assembly verification
Bio-inactivation device
Medical company
1 set
1 week
SLA + painting

CNC Milling/Turning
●
Good precision.
●
High quality.
●
Relatively high cost per unit.
●
Automated manufacturing.
●
Production consistency.
●
Look & feel verification.
●
Structure verification.
●
Assembly verification.
●
Material verification.
●
End product.
Advantages
Disadvantages
RPWORLD
Superiority
Application
/
Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
Look&feel verification
Hair removal device
Design company
2 sets
2 weeks
CNC + painting + pad printing

Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
Engineering prototype
Anesthesia machine
Medical company
20 sets
3 weeks
CNC
Mockup On-demand Production
Engineering Prototype
/
Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
End product
Precision laboratory equipment
for preclinical pulmonary research
Precision laboratory equipment company
100 sets/year
4 weeks
CNC + black anodizing

Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
End product
Radiotherapy device
Medical company
500 sets
6 weeks
CNC+ anodizing with colors
/
Urethane Casting
●
Flexible design.
●
Available in a choice of colors.
●
Low start-up cost.
●
High similarity to the real product.
●
Limited materials.
●
Relatively low precision.
●
Short lead time.
(As fast as 2 weeks.)
●
Market testing.
●
End product.
Advantages
Disadvantages
RPWORLD
Superiority
Application
22

Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
Market testing
Biochemical analysis equipment
Well-known medical company
30 sets
3 weeks
Urethane casting + CNC machining
Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
End product
Ophthalmic diagnostic device
Medical device company
150 sets/year
4 weeks
Urethane casting + rapid tooling +
CNC + EMC painting
/

Injection Molding
●
Low unit price.
●
High start-up cost.
●
Small batch order is available.
●
Relatively short lead time(5-6 weeks).
●
Rapid tooling.
●
Material verification.
●
Industrialization verification.
●
End product.
Advantages
Disadvantages
RPWORLD
Superiority
Application
/
Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
End product
Robots
Ross Robotics robot platform
50 sets/year
5 weeks
Urethane casting +
CNC machining

Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
End product
Ophthalmic diagnostic device
Medical company
1000 sets/year
8 weeks
Injection Molding
/
Application
Product Info.
Client Info.
Order Volume
Lead Time
Process
Market lunch
Beauty product
A famous beauty production company
100 sets
5 weeks
Tooling trials

Outsourcing Manufacturing Capabilities
●
SLA, MJF and SLS.
●
Bending, punching, laser cutting, welding and surface treatment in one stop.
●
Post-processing of die castings: CNC machining and surface
treatment (painting, powder coating, etc.)
●
Post-processing of extruded parts: CNC machining and surface
treatment (powder coating, anodizing, etc.)
3D printing
Sheet metal
fabrication
Die casting
●
Supply chain integration and pre-assembly solution.
Others
Extrusion
30
The automated system is equipped which is capable of
supporting the mass production ( over 100,000 pcs).
Mass Production

WHY RPWORLD
Pain Points of Customers with
High-Mix Low-Volume Requirement
High-Mix, Low-Volume
Customer needs are usually a large variety of parts made by
multiple manufacturing processes and in different materials.
Flexible Manufacturing
Flexible manufacturing is required to adapt to changes in the type
and quantity of the product according to customers demand.
Stable Quality
Consistency of production is hard to achieve due to the
characteristics of HMLV manufacturing.
High Requirements
Customers, especially some customers from specific industries
like scientific instruments, medical devices, optical instruments,
etc. still have quite high requirements for product quality.
Reasonable Cost
Reasonable production cost is always a concern for customers.
Material Traceability
For HMLV requirement customers, it is necessary to have the
parts and materials traced and identified so as to prove to their
customers and relative regulators that the parts have been
manufactured according to industry norms and relevant codes.

From concept to real product, we
could make your design come true.
Rapid prototyping
You only need to communi-
cate with one supplier.
One-stop solution
From small to large, we could offer
you customized production service.
Mass production
Purchasing from the authorized
agent of the original material
suppliers or directly from the original
supplier abroad.
Reliable material sources
3D printing, CNC machining,
urethane casting and injection
molding.
Multiple processing
technologies
Various post-processing and surface
treatment to meet your functional
and aesthetic requirement.
Various post-processing
and surface treatment
Six Reasons to Choose RPWORLD
Convenient
One-Stop Service
Strict Quality
Control System
Excellent Risk Control
and Project Management
Project Status Update
DFMA Service
Long-Term Cooperation
34
Convenient One-Stop Service
01

Meeting Regulatory Compliance
and Standards Requirements
Document Archiving
Order Confirmation
Customer Complaint
Handling
Project Closure
Delivery Out-going Quality Control
(OQC)
Final Quality Control
(FQC)
In-Process Quality Control
(IPQC)
First Article Inspection
(IPQC)
Project Review
(QE, PE，PMC, PD)
Batch Manufacturing
Record
Quality Control Plan
(QE)
Quality Inspection Standard
(QE)
Incoming Quality Control
(IQC)
Production
●
Professional quality control specialists and strict
quality control management.
●
Quality control plan at project review stage.
●
Quality traceability from raw material to delivery,
COA report, FAI report, In-Process quality
inspection report and Final Product Inspection
report could be provided.
Strict Quality Control System
02

38
Raw material inspection
●
X-ray fluorescence (XRF) analyzer
●
Infrared Carbon & Sulfur Analyzer
●
Material grade identification
●
Coating thickness measurement
●
Materials compliance(ROHS, REACH, FDA, etc.)
Product quality inspection
●
Flash Measuring Machine
●
Coordinate Measuring Machine
●
Automatic Image Measuring Instrument
Infrared C & S Determinator
Handheld XRF Scanner
02
Blue Light 3D Scanner
Laser Handheld 3D Scanner
Image Dimension Measurement System

名称最小最大平均 RMS 标准偏差离散 +平均 -平均
CMP3 -0.073 0.051 -0.005 0.04 0.04 0.002 0.026 -0.045
名称结果名称公差偏差
参考位置测试位置
X Y Z X Y Z
CMP3: 1 结果数据 - 1 ±0.1 0.009 7 2.942 8 7.001 2.949 7.995
CMP3: 2 结果数据 - 1 ±0.1 0.008 5 4.568 10 5.002 4.575 9.997
CMP3: 3 结果数据 - 1 ±0.1 0.049 3 6.374 14 2.988 6.416 13.978
CMP3: 4 结果数据 - 1 ±0.1 -0.031 4.396 5 7 4.369 4.989 6.99
CMP3: 5 结果数据 - 1 ±0.1 -0.038 2.667 6 10 2.641 5.975 9.99
CMP3: 6 结果数据 - 1 ±0.1 -0.071 -0.178 7 13 -0.217 6.95 12.968
Flash Measuring Machine Inspection Report
02
40
CMM
Quadratic Element Image Measuring Instrument
Comprehensive Quality Inspection Report
02

On Time, On Budget, Keep Promise, Exceed Expectations
Calibration Certificates
ISO 13485 and ISO 14001
On the way...
ISO 9001:2019 Certificate
Day 1 Day 23
Products Delivery
Project Assessment
2 days
7 days
3 days
2 days
5 days
3 days
3 days
CAM
CNC Milling
Color & texture sample confirmed
Assembly testing
After-treatment
Pre-assembly & QC
Products delivery
02 Excellent Risk Control and Project Management
03
ISO 13485 ISO 14001

Standard
Packaging
Shipping
Method
Selection
Custom
Packaging
R
26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
CAM
CNC Milling
Color & texture sample
confirmed
Assembly testing
After-treatment
Pre-assembly & QC
Products delivery
Products/samples delivery Products/samples arrived
Planning Actual progress
W34
Production schedule
Remark
W31 W32 W33
Project Status Update
04

Project background:
●
The original design is too thick in some
area of the housing wall which will lead
to shrinkage.
DFM solution:
●
We suggest optimizing the design
following the principles of injection
molding production by adding draft
angle and uniforming the wall thickness.
Result:
●
The customer is satified with the quality of
the injection molded parts and we have
been supporting the production of this
project for 2 years and each year 5000 pcs.
DFMA Service
05

Original Proposal
Risk: Shrinkage marks
RPWORLD Proposal: We suggest adding 2x grooves on core side to weaken the defect.
DFMA Service
05
Original Proposal
Risk: Mold kiss-off structure is easy to break
RPWORLD Proposal: We suggest adding 3° draft angle as showed above to weaken the defect.
Original Proposal
Risk: Potential assembling issue
RPWORLD Proposal: We suggest increasing length of the part, so it can be located in bottom hole easily.
Original
Risk: Potential assembling issue
RPWORLD Proposal: We suggest adding fillet on edge of bottom hole, thus spring is easier to push inside.
Proposal

Customer
Repurchase Rate
85%
Customer
Recommendation Rate
95%
Footprints
32%
Annual
Sales Growth
20
years
06 Long-Term Cooperation
06

Date Apr 12, 2023
Unit mm
Department [Department]
Inspector [Inspector]
Product Name [Product Name]
Part Name [Part Name]
Date Apr 12, 2023
Unit mm
Department [Department]
Inspector [Inspector]
Product Name [Product Name]
Part Name [Part Name]
We have been working with RPWORLD since
2009. This continuity means that there is a
two-way understanding of how both companies
operate, both at the technology level and at the
organizational level, therefore few surprises
about lead-times, quality and results are very
consistent. Turn around of projects is very fast
and few technical challenges are considered
impossible. This is crucial for a small, innovative
technology company. RPWORLD has itself
grown and changed in these nine years and now
has the ability to scale production (for example
tool-making and plastics injection) as require-
ments evolve. This is a valuable factor when
planning future development work.
Few surprises about lead-times, quality and results are very consistent.
Turn around of projects is very fast and few technical challenges are
considered impossible.
This is crucial for a small, innovative technology company.
Mr. Norman
Co-Founder
Ross Robotics
Innorapid Limited was rated 100 points
in supplier evaluation of Thermo Fisher Scientific.
Below are your results of the evaluation:
Supplier Number: 1009322
Supplier Name: INNORAPID LIMITED
Your Performance Rating: 100
Dear Ladies and Gentleman,
Thermo Fisher Scientific strives to provide its customers with the best products and services
possible. In order to achieve this goal we have to depend on each supplier's quality and delivery
performance. To ensure this we have implemented a supplier performance measurement
process, because only with continious improvement of the delivery quality can we expand our
existing business.
Your SOTD (12 Months): -100% in Points: 25
Your DPPM (12 Months): -1 in Points: 25
Customer Support (12 Months) in Points: 50
A-Supplier: 80 to 100 Points
B-Supplier: 60 to 79.9 Points
C-Supplier: 0 to 59.9 Points
Subject: Thermo Fisher Supplier evaluation 01.10.2021 to 30.09.2022-1009322-INNORAPID LIMITED
06

Please be assured I often talk about the
quality of products we got from Innorapid.
We got many CNC machined plastic
components from your company and were
very pleased of the result.
From Purchasing Manager of an optical
instrument company
Quality Very Responsive
Innorapid is very responsive to
evolving needs. Many new projects come with
tight deadlines, but they are always able to
work within our timelines to deliver quality parts
on schedule. They really follow their motto
Under promise, over deliver and are definitely a
good partner!
From Mechanical Engineering Manager of a
scientific instrument company
The mockups were executed with a
high-level of care, and the interaction with
your team was highly professional, with your
manufacturing and design team very
proactive in proposing solutions and
clarifying details.
From Senior Mechanical Engineer of a
well-known medical device company
Highly Professional Trusted Partners
I would like to take a few minutes to thank you
and RP World’s team for your support in
resolving prototype issues for the latest
aluminum parts.
This is in those situations that we can see the
value of professionals and a trusted partners
like RPWORLD.
From the President of a large design firm
06

Innorapid Limited
中山英诺莱比智能科技有限公司
3D CAD sent
Signing NDA and sending your
2D and 3D drawings to your
contacts.
Quote prepared
and DFM service
Our project manager will analyse
your demand and come back to you
with the quotation and DFM report.
PO confirmation
Our project manager will
confirm receipt of the order.
Part manufactured
After confirmation of the PO,
the production is released.
Part inspected
Part inspected according to
your drawings and inspection
report could be provided.
Part shipped
Part will be custom packaged
and shipped once you
confirmed.
HOW TO COOPERATE WITH US

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