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Introduction
Expenditures on U.S. farms increased by
an average of 26 percent in 2005, and fuel
costs contributed heavily to that increase.
Specifically, U.S. farmers spent $5.84 bil-
lion on diesel fuel and $2.30 billion on gas-
oline in 2005.
While there is little you can do to change
the price you pay for fuel, you can take
steps that will reduce fuel consumption and
save money.
This publication provides useful tips to help
you start saving fuel on your farm today.
Many are free or low-cost measures that
can provide immediate savings. Others have
an associated cost, but offer a cost-effec-
tive payback. This publication will focus on
energy conservation in three areas:
fuel storage
vehicle operation and maintenance
field practices
ATTRA offers several other publications
that can help you conserve energy on your
farm or ranch. See, for example, Energy
Saving Tips for Irrigators, Maintaining Irri-
gation Pumps, Motors, and Engines, and
Efficient Agricultural Buildings: An Over-
view. Also see ATTRA’s Farm Energy Cal-
culators page for information on calculators
designed to help producers save electrical
energy, fuel or fossil-fuel-based fertilizers.
Fuel Storage
Storage tanks can lose a considerable amount
of fuel due to evaporation and leaks. A 300-
gallon storage tank, for example, can lose
•
•
•
about 120 gallons each year from evapora-
tion. You can reduce that loss to about 15
gallons per year by following these steps:
Keep fuel tanks well-shaded.
Paint tanks white or aluminum to
reflect the sun’s heat. Light colors
reduce evaporation losses.
Use pressure-relief vacuum caps
rather than conventional gas caps.
Lock unattended fuel tanks.
Regularly inspect your tanks for
leaks. During those inspections,
tighten connections between the stor-
age tank outlet and the pump, check
valve packings, and check for seep-
age at the nozzle. Be especially vig-
ilant about inspecting underground
storage tanks, since leaks can cause
groundwater contamination. Note:
Underground storage tanks have the
least evaporation, but undetected leaks
can contaminate groundwater.
•
•
•
•
•
In today’s climate of continually escalating fuel prices, farms must find ways to conserve fuel in order
to reduce costs. This publication identifies a number of measures that will reduce fuel consumption on
farms, and concludes with a list of resources for more information.
This publication draws
heavily on the out-of-
print book “Saving Energy
on Montana Farms and
Ranches,” published by
the Montana Department
of Natural Resources and
Conservation in January
1987. Material and diagrams
from this publication are
reprinted and adapted here
with permission from the
Montana Department of
Environmental Quality.
Source: National Biodiesel Board
Introduction..................... 1
Fuel Storage..................... 1
Vehicles and
Equipment........................ 2
Field Practices.................. 3
References ........................ 7
Resources.......................... 7
A Publication of ATTRA - National Sustainable Agriculture Information Service • 1-800-346-9140 • www.attra.ncat.org
ATTRA—National Sustainable
Agriculture Information Ser-
vice is managed by the National
Center for Appropriate Technol-
ogy (NCAT) and is funded under
a grant from the United States
Department of Agriculture’s
Rural Business-Cooperative
Service. Visit the NCAT Web site
(www.ncat.org/agri.
html) for more informa-
tion on our sustainable
agriculture projects.
Funding for the development
of this publication was provided
by the USDA Risk Management
Agency.
By Cathy Svejkovsky
NCAT Energy Specialist
© 2007 NCAT
Conserving Fuel on the Farm
Contents
Page 2 ATTRA Conserving Fuel on the Farm
Vehicles and Equipment
Before You Start an Engine
Use the recommended grade of fuel. Buying
a better grade of diesel than you need can
be a waste of money. Most owner’s manu-
als specify a No. 2-D fuel for warm weather
operation and No. 1-D for extreme cold
weather work.
In cold climates, install an electric block
heater and timer on equipment. It is less
expensive to warm engines with electric-
ity for a controlled period of time than it is
to use liquid fuel. Three hours is generally
sufficient to warm an engine. Many avail-
able units attach to the block using mag-
nets. If a tractor engine is kept heated all
winter for use as a standby generator, you
can decrease electrical consumption by
installing an air-sensing thermostat set at
20 degrees F, the point at which it will auto-
matically turn on.
GettingtheMostOutofanEngine
Make sure your thermostat works properly. A
properly working thermostat saves energy.
Most engines run most efficiently when
water temperature is between 165 and 180
degrees F. Fuel consumption increases by
approximately 25 percent when the engine
is operating at 100 degrees F, instead of
180 degrees F. Check your owner’s manual
for more information.
Source: Wyoming Energy Conservation Office
Fuel Storage Safety Considerations
Label gasoline and diesel storage
tanks to prevent mistakenly fill-
ing a diesel tractor with gasoline
which can ruin the diesel injection
pump and nozzles.
Locate storage tanks at least 50
feet from any building, preferably
downwind or downhill from the
buildings.
Keep a dry chemical fire extin-
guisher handy in case of fire.
Don’t smoke around fuel tanks.
•
•
•
•
Source: Wyoming Energy Conservation Office
Factors Reducing Fuel Efficiency in a Diesel Tractor
Energy Saving Tips
for Irrigators
Maintaining Irrigation
Pumps, Motors, and
Engines
Efficient Agricultural
Buildings:
An Overview
Related ATTRA
Publications
Page 3ATTRAwww.attra.ncat.org
Minimize idling, which can account for 15
to 20 percent of total fuel used. Letting
an engine idle for 10 minutes during an
average day, or 61 hours a year, will use
about 31 gallons of fuel on a 75-horsepower
diesel tractor.
Avoid quick starts—they waste fuel and are
hard on equipment.
Perform maintenance. Keeping your farm
vehicles and equipment in top operating
condition will save fuel and money, help
reduce repair costs, improve reliability, and
minimize harmful exhaust emissions. Com-
mon maintenance measures include get-
ting regular tune-ups; replacing air, oil and
fuel filters routinely; changing oil as recom-
mended by manufacturers; and using the
proper grade of oil. Refer to your owner’s
manual for specific maintenance measures
for your equipment.
Ensure that gas caps fit properly. Caps that
are damaged, loose, or missing altogether
will cause fuel to vaporize.
Reduce excess weight on vehicles. Lighter
loads consume less fuel than heavier ones.
Keep your tires properly inflated. Having just
one tire under-inflated by six pounds per
square inch (psi) can increase fuel con-
sumption by three percent, not to mention
reducing the tire’s life. Cold temperatures
decrease the air pressure in tires, so check
tire pressure regularly when tires are cold.
Check your owner’s manual for information
on correct inflation pressure.
Have wheels aligned and balanced. Proper
alignment and balance—like proper air
pressure—help minimize resistance from
your tires, which can reduce fuel economy.
Upgrade to more fuel-efficient models. When
it’s time to replace your equipment, com-
pare fuel requirements of different makes
and models. A higher purchase price can
be partially offset by lower fuel costs. The
Nebraska Tractor Test Laboratory conducts
performance tests of tractors, including fuel
performance. Test reports for many tractor
makes and modes are available online at
http://tractortestlab.unl.edu.
Field Practices
Depending on how you manage your fields,
you could significantly reduce your fuel use
by changing your field practices.
Conservation or Reduced Tillage
In conservation tillage, also known as mini-
mum tillage or reduced tillage, crops are
grown with minimum cultivation. Fuel sav-
ings vary, but could be as much as $10 per
acre compared to traditional tillage meth-
ods. And, you can cut tractor use in half
with no-till methods.
Estimating Diesel Fuel Use
By using a “consumption factor” developed
by the University of Nebraska and plugging
in your figures, you can estimate your annual
tractor diesel use:
Annual Consumption = Hours Use × Rated
Horsepower × Consumption Factor
Diesel consumption factor: 0.054 gal/hp hr
EXAMPLE:
Approximate annual hours of use = 700
Tractor’s maximum rated horsepower = 66
Annual diesel consumption = 700 × 66 × .054
= 2,495 gallons
One fouled spark plug or one stuck
valve lifter can increase fuel use by 10 to
15 percent.
Blocked air filters can increase fuel
consumption by as much as 20 percent.
No-till planting. Source: USDA NRCS
Page 4 ATTRA Conserving Fuel on the Farm
The trade-off is a possible increase in the
amount of chemical used for weed con-
trol and fertilizer. In conventional tillage,
the operator normally will plow, disk,
and harrow before and after planting.
Reduced tillage minimizes these opera-
tions by either eliminating seedbed prep-
aration or combining it with other field
operations like planting. For example,
strip or zone tilling methods till only a
small area where seed is planted. Ridge-
and mulch-till methods require fewer trips
across the field. You can learn much more
about reduced tillage options in ATTRA
publications such as Conservation Tillage
and Pursuing Conservation Tillage Systems
for Organic Crop Production.
Some practices that will reduce tillage are:
Preparing the seedbed just ahead
of planting to reduce the chances
of rain between preparation and
planting, and the possibility of hav-
ing to reseed. Prepare a seedbed
only in the row area, leaving the
middle rough.
Combining operations. For exam-
ple, you may be able to combine
the final seedbed preparation with
planting, the fertilizer operation
with a tillage operation, and so on.
Using herbicides that don’t require
incorporation, in areas with mini-
mal weed problems. You may also
plant at optimum time to combat
weeds by crop competition, reduc-
ing the need for herbicides.
The USDA Natural Resources Conserva-
tion Service has developed a useful tool
called Energy Estimator: Tillage, which esti-
mates diesel fuel use and costs in the pro-
duction of key crops in your area and cal-
culates potential energy savings available
by changing from conventional tillage to
alternative tillage systems. For more infor-
mation, see the Energy Tools website at
http://energytools.sc.egov.usda.gov.
Tractor Operation
Use the correct size equipment for the job.
Choose the smallest, lightest tractor
•
•
•
appropriate for the job to get the best fuel
mileage. If you use equipment with too much
or too little horsepower for the job, your fuel
efficiency will decline dramatically.
Avoid unnecessary driving. Technologies
such as cell phones and radios can be used
to solve problems from the field, rather than
driving. Combine errands into a single trip,
if possible.
Operate at the recommended speed. Power
requirements increase with increased
speed, resulting in greater fuel use.
Consult your owner’s manual for speed
recommendations.
Use effective travel patterns. Lay out your
fields to minimize turns and to keep the
track on a level path (keeping erosion-con-
trol practices in mind). Coordinate livestock
grazing location with tractor field work to
minimize idling time when opening and
closing gates. Installing cattle guards can
eliminate stopping and idling time.
Tire Slippage
Tractor tire slippage should be from 10 to
15 percent. Insufficient ballast can create
excessive tire slippage and increase fuel
consumption, not to mention premature
engine wear. Remove extra ballast for
lighter loads. You’ll get better fuel econ-
omy, reduce soil compaction, and your
equipment will last longer.
Ballasting a tractor (adding weight to
the rear for increased traction and/
or to the front for stability and good
Source: NREL
I
f you use
equipment with
too much or too
little horsepower
for the job, your
fuel efficiency will
decline dramatically.
Page 5ATTRAwww.attra.ncat.org
steering) can correct slippage. The correct
weight to match the job is important. Too
much weight increases rolling resistance
and strains the tires and drive train. Too
little weight increases fuel consumption
and tire wear.
Check advantages and disadvantages of
single tires versus duals. In soft, loose
soils, duals will increase the contact area
between the tire and soil, which can be
more effective for increasing drawbar
power than adding ballast.
Checking Tractor Tire Slippage: Tread Marks
An approximate method for checking proper ballast is to observe the tire tread pattern produced when pulling under
load, using the following guidelines:
Too little weight—the tread marks are wiped out entirely due to
excessive slippage, which reduces forward progress.
Too much weight—the tire tracks will be sharp and distinct in
the soil.
Proper weight—the soil between the cleats in the tire pattern is
shifted, but the tread pattern is still visible
Checking Tractor Tire Slippage: Measuring
A more accurate way to determine slippage is to compare the number of rear wheel revolutions when the tractor is not
under load with the number of revolutions under full load. When the tractor is under full load, the drive wheels should
make about 10 revolutions compared with 8-1/2 when it’s not under full load to advance the same distance.
You can easily determine the percent of tire
slippage by following these six steps. You’ll
need another person to help, as well as paint,
tape, or chalk; and two marker stakes.
1. With paint, tape, or chalk, make a reference
mark on the sidewall of the rear tire.
2. While the tractor is performing a heavy
draft operation at field speed, place the first
stake to mark the spot where the tire meets
the soil.
3. Walk beside the tractor counting ten
revolutions of the wheel.
4. Usethesecondstaketomarkthespotwhere
the tire mark again meets the ground on the tenth revolution.
5. Take the implement out of the ground and again operate the tractor between the two stakes. Count the number of
rear wheel revolutions for the tractor to cover the staked distance while pulling no load. Estimate the last wheel revo-
lution as closely as possible.
6. Calculate the slip using this formula: % Slip = [(10 – the no-load revolutions) × 100] / 10
EXAMPLE: If 8.5 revolutions occurred for the staked distance with no load, the percent of slip would be:
% Slip: [(10-8.5) × 100] /10 = 15%
Use the following information as a guide for adding or removing ballast:
% Slip Result
0 to 5 Remove weight
10 to 15 Proper weight
20 or more Add weight
Source: Fuels for Agriculture, Wyoming Energy Conservation Office.
Remember that a towed implement requires more ballast than a mounted implement. The mounted implement provides weight transfer to the rear tires that acts
as additional ballast, which helps to control slippage.
Source: Florida Cooperative Extension Service.
Source: Florida Cooperative Extension Service.Too little Too much Proper weight
Page 6 ATTRA Conserving Fuel on the Farm
Drawbar Work
Gear up and throttle down. Studies show
that, on average, the drawbar load on a
farm tractor is only 50 percent of its rated
capacity. For partial drawbar loads, gear-
ing up and throttling down to reduce engine
speed (rpm) can reduce fuel consumption
considerably. According to the Iowa State
University Extension, fuel savings can range
from 5 to 15 percent at 75 percent power,
and 15 to 30 percent at 50 percent power.
Because of the drop-off in fuel efficiency at
higher loads, many diesel engines run more
efficiently at 50 percent load and a reduced
engine speed than at 100 percent load and
full engine speed. Therefore, a large die-
sel tractor used for light drawbar loads can
actually use less fuel if geared up and throt-
tled back than a smaller tractor working at
its full rated capacity.
For best fuel efficiency, select the gear that
provides the desired ground speed at the
reduced engine rpm, without overloading.
(Overloading is indicated by black smoke
or sluggish response to acceleration. Check
your owner’s manual for the “working rpm
range” of your tractor.)
Hitching. Power and fuel are wasted if your
tractor and implements “fight” each other
as they move through the field. Align soil-
engaging parts of tillage tools for minimum
draft as illustrated below.
Matching Equipment to Task
Ask yourself if certain practices are slowly
siphoning your energy dollars. Take a look
around and see where better planning or
a small investment might save energy and
money in the long run. For example:
Would a larger seed hopper
decrease trips to refill planters?
Is your disk so small that it takes an
extra pass between rows, or is it so
excessively wide that it requires too
much horsepower?
Are you using a full-sized vehicle
for spraying, spreading, rock pick-
ing, and other tasks, instead of a
small, lightweight vehicle, such as
an ATV?
The table on the next page shows average
fuel requirements for some common farm-
ing equipment.
As this publication illustrates, there are a lot
of ways to reduce fuel consumption on your
farm or ranch. Get started today on a fuel
conservation plan and you could increase
profits, prolong the life of your equipment,
help protect the environment, and more.
•
•
•
Implement Hitching
and Levelness.
Reprinted from Conserva-
tion, Storage & Handling of
Fuel for Farm Machinery,
Cooperative Extension
Service, Purdue University.
F
or best fuel
efficiency,
select the
gear that provides
the desired ground
speed at the reduced
engine rpm, without
overloading.
Page 7ATTRAwww.attra.ncat.org
References
Saving Energy on Montana Farms and Ranches,
Department of Natural Resources and Conservation,
Energy Division, January 1987.
Farm Production Expenditures: 2005 Summary,
USDA National Agricultural Statistics Service, August
2006. http://usda.mannlib.cornell.edu/usda/current/
FarmProdEx/FarmProdEx-08-03-2006.txt
Nicolai, Dick, Liz Gorhma, and Donna Bittiker, Fuel
Savings: Farm/Ranch Enterprise, South Dakota State
University Cooperative Extension Service, Pub No.
#ExEx14095, 2006. http://agbiopubs.sdstate.edu/pub_
description.cfm?Item=ExEx14095
Fuel savings pump bucks back into farmer’s
pockets, Purdue University Agriculture Dept.,
February 7, 2006.
Rogers, Glen. Saving Fuel Expense with the Farm
Tractor Combine, University of Vermont Extension,
October 2005.
Downs, H.W. and R.W. Hansen. Estimating Farm Fuel
Requirements, Colorado State University Cooperative
Extension, Pub No. 5.006, June 2006.
Hanna, Mark. On-farm Energy Savings for Field
Operations, Iowa State University. www.aceee.org/conf/
af05/05aghannaIIb.pdf
Resources
Agriculture and Rural Communities Are Resilient to
High Energy Costs, USDA Economic Research Service
www.ers.usda.gov/AmberWaves/April06/Features/Energy.htm
Fuel Conservation Strategies for the Farm, Alabama
Cooperative Extension System, August 2006.
www.aces.edu/pubs/docs/A/ANR-1303/
Fuel Efficiency on the Farm, California Farm Bureau
Federation. www.cfbf.com/issues/energy/flex.cfm
Fuel Savings: Farm/Ranch Enterprise, South Dakota
State University Cooperative Extension Service,
http://agbiopubs.sdstate.edu/articles/ExEx14095.pdf
Gear Up and Throttle Down—Saving Fuel,
Virginia Cooperative Extension,
www.ext.vt.edu/pubs/bse/442-450/442-450.html
How Do You Save Fuel Expense?, University of
Illinois Extension, http://web.extension.uiuc.edu/macon/
rr/i80_33.html
Save Big on the Farm by Conserving Fuel, Washington
State University, King County Extension, http://king.
wsu.edu/foodandfarms/documents/FuelConservation.pdf
Average Fuel Requirements for Farming Tasks
Operation
Gallons Per Acre
Gasoline Diesel
Plow 8 inches deep 2.35 1.68
Heavy offset disk 1.33 0.95
Chisel plow 1.54 1.10
Tandem disk, stalks 0.63 0.45
Tandem disk, chiseled 0.77 0.55
Tandem disk, plowed 0.91 0.65
Field cultivate 0.84 0.60
Spring-tooth harrow 0.56 0.40
Spike-tooth harrow 0.42 0.30
Mulch treader 0.42 0.30
Rod weeder 0.42 0.30
Sweep plow 0.84 0.60
Cultivate row crops 0.63 0.45
Rolling cultivator 0.49 0.35
Anhydrous applicator 0.91 0.65
Planting row crops 0.70 0.50
No-till planter 0.49 0.35
Till plant (with sweep) 0.56 0.40
Grain drill 0.49 0.35
Combine, small grains 1.40 1.00
Combine, corn and grain
sorghum
2.24 1.60
Mower (cutterbar) 0.49 0.35
Mower conditioner 0.84 0.60
Swather 0.77 0.55
Rake, single 0.35 0.25
Rake, tandem 0.21 0.15
Baler 0.63 0.45
Sprayer 0.14 0.10
Rotary mower 1.12 0.80
Haul small grains 0.84 0.60
Averages, based on values from agricultural engineers in several states.
Source: Estimating Farm Fuel Requirements, Colorado State University
Cooperative Extension.
Page 8 ATTRA
Conserving Fuel on the Farm
By Cathy Svejkovsky
NCAT Energy Specialist
© 2007 NCAT
This publication is available on the Web at:
www.attra.ncat.org/attra-pub/consfuelfarm.html
or
www.attra.ncat.org/attra-pub/PDF/consfuelfarm.pdf
IP310
Slot 307
Version 080107

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Conserving Fuel on Your Farm: 37 Tips

  • 1. Introduction Expenditures on U.S. farms increased by an average of 26 percent in 2005, and fuel costs contributed heavily to that increase. Specifically, U.S. farmers spent $5.84 bil- lion on diesel fuel and $2.30 billion on gas- oline in 2005. While there is little you can do to change the price you pay for fuel, you can take steps that will reduce fuel consumption and save money. This publication provides useful tips to help you start saving fuel on your farm today. Many are free or low-cost measures that can provide immediate savings. Others have an associated cost, but offer a cost-effec- tive payback. This publication will focus on energy conservation in three areas: fuel storage vehicle operation and maintenance field practices ATTRA offers several other publications that can help you conserve energy on your farm or ranch. See, for example, Energy Saving Tips for Irrigators, Maintaining Irri- gation Pumps, Motors, and Engines, and Efficient Agricultural Buildings: An Over- view. Also see ATTRA’s Farm Energy Cal- culators page for information on calculators designed to help producers save electrical energy, fuel or fossil-fuel-based fertilizers. Fuel Storage Storage tanks can lose a considerable amount of fuel due to evaporation and leaks. A 300- gallon storage tank, for example, can lose • • • about 120 gallons each year from evapora- tion. You can reduce that loss to about 15 gallons per year by following these steps: Keep fuel tanks well-shaded. Paint tanks white or aluminum to reflect the sun’s heat. Light colors reduce evaporation losses. Use pressure-relief vacuum caps rather than conventional gas caps. Lock unattended fuel tanks. Regularly inspect your tanks for leaks. During those inspections, tighten connections between the stor- age tank outlet and the pump, check valve packings, and check for seep- age at the nozzle. Be especially vig- ilant about inspecting underground storage tanks, since leaks can cause groundwater contamination. Note: Underground storage tanks have the least evaporation, but undetected leaks can contaminate groundwater. • • • • • In today’s climate of continually escalating fuel prices, farms must find ways to conserve fuel in order to reduce costs. This publication identifies a number of measures that will reduce fuel consumption on farms, and concludes with a list of resources for more information. This publication draws heavily on the out-of- print book “Saving Energy on Montana Farms and Ranches,” published by the Montana Department of Natural Resources and Conservation in January 1987. Material and diagrams from this publication are reprinted and adapted here with permission from the Montana Department of Environmental Quality. Source: National Biodiesel Board Introduction..................... 1 Fuel Storage..................... 1 Vehicles and Equipment........................ 2 Field Practices.................. 3 References ........................ 7 Resources.......................... 7 A Publication of ATTRA - National Sustainable Agriculture Information Service • 1-800-346-9140 • www.attra.ncat.org ATTRA—National Sustainable Agriculture Information Ser- vice is managed by the National Center for Appropriate Technol- ogy (NCAT) and is funded under a grant from the United States Department of Agriculture’s Rural Business-Cooperative Service. Visit the NCAT Web site (www.ncat.org/agri. html) for more informa- tion on our sustainable agriculture projects. Funding for the development of this publication was provided by the USDA Risk Management Agency. By Cathy Svejkovsky NCAT Energy Specialist © 2007 NCAT Conserving Fuel on the Farm Contents
  • 2. Page 2 ATTRA Conserving Fuel on the Farm Vehicles and Equipment Before You Start an Engine Use the recommended grade of fuel. Buying a better grade of diesel than you need can be a waste of money. Most owner’s manu- als specify a No. 2-D fuel for warm weather operation and No. 1-D for extreme cold weather work. In cold climates, install an electric block heater and timer on equipment. It is less expensive to warm engines with electric- ity for a controlled period of time than it is to use liquid fuel. Three hours is generally sufficient to warm an engine. Many avail- able units attach to the block using mag- nets. If a tractor engine is kept heated all winter for use as a standby generator, you can decrease electrical consumption by installing an air-sensing thermostat set at 20 degrees F, the point at which it will auto- matically turn on. GettingtheMostOutofanEngine Make sure your thermostat works properly. A properly working thermostat saves energy. Most engines run most efficiently when water temperature is between 165 and 180 degrees F. Fuel consumption increases by approximately 25 percent when the engine is operating at 100 degrees F, instead of 180 degrees F. Check your owner’s manual for more information. Source: Wyoming Energy Conservation Office Fuel Storage Safety Considerations Label gasoline and diesel storage tanks to prevent mistakenly fill- ing a diesel tractor with gasoline which can ruin the diesel injection pump and nozzles. Locate storage tanks at least 50 feet from any building, preferably downwind or downhill from the buildings. Keep a dry chemical fire extin- guisher handy in case of fire. Don’t smoke around fuel tanks. • • • • Source: Wyoming Energy Conservation Office Factors Reducing Fuel Efficiency in a Diesel Tractor Energy Saving Tips for Irrigators Maintaining Irrigation Pumps, Motors, and Engines Efficient Agricultural Buildings: An Overview Related ATTRA Publications
  • 3. Page 3ATTRAwww.attra.ncat.org Minimize idling, which can account for 15 to 20 percent of total fuel used. Letting an engine idle for 10 minutes during an average day, or 61 hours a year, will use about 31 gallons of fuel on a 75-horsepower diesel tractor. Avoid quick starts—they waste fuel and are hard on equipment. Perform maintenance. Keeping your farm vehicles and equipment in top operating condition will save fuel and money, help reduce repair costs, improve reliability, and minimize harmful exhaust emissions. Com- mon maintenance measures include get- ting regular tune-ups; replacing air, oil and fuel filters routinely; changing oil as recom- mended by manufacturers; and using the proper grade of oil. Refer to your owner’s manual for specific maintenance measures for your equipment. Ensure that gas caps fit properly. Caps that are damaged, loose, or missing altogether will cause fuel to vaporize. Reduce excess weight on vehicles. Lighter loads consume less fuel than heavier ones. Keep your tires properly inflated. Having just one tire under-inflated by six pounds per square inch (psi) can increase fuel con- sumption by three percent, not to mention reducing the tire’s life. Cold temperatures decrease the air pressure in tires, so check tire pressure regularly when tires are cold. Check your owner’s manual for information on correct inflation pressure. Have wheels aligned and balanced. Proper alignment and balance—like proper air pressure—help minimize resistance from your tires, which can reduce fuel economy. Upgrade to more fuel-efficient models. When it’s time to replace your equipment, com- pare fuel requirements of different makes and models. A higher purchase price can be partially offset by lower fuel costs. The Nebraska Tractor Test Laboratory conducts performance tests of tractors, including fuel performance. Test reports for many tractor makes and modes are available online at http://tractortestlab.unl.edu. Field Practices Depending on how you manage your fields, you could significantly reduce your fuel use by changing your field practices. Conservation or Reduced Tillage In conservation tillage, also known as mini- mum tillage or reduced tillage, crops are grown with minimum cultivation. Fuel sav- ings vary, but could be as much as $10 per acre compared to traditional tillage meth- ods. And, you can cut tractor use in half with no-till methods. Estimating Diesel Fuel Use By using a “consumption factor” developed by the University of Nebraska and plugging in your figures, you can estimate your annual tractor diesel use: Annual Consumption = Hours Use × Rated Horsepower × Consumption Factor Diesel consumption factor: 0.054 gal/hp hr EXAMPLE: Approximate annual hours of use = 700 Tractor’s maximum rated horsepower = 66 Annual diesel consumption = 700 × 66 × .054 = 2,495 gallons One fouled spark plug or one stuck valve lifter can increase fuel use by 10 to 15 percent. Blocked air filters can increase fuel consumption by as much as 20 percent. No-till planting. Source: USDA NRCS
  • 4. Page 4 ATTRA Conserving Fuel on the Farm The trade-off is a possible increase in the amount of chemical used for weed con- trol and fertilizer. In conventional tillage, the operator normally will plow, disk, and harrow before and after planting. Reduced tillage minimizes these opera- tions by either eliminating seedbed prep- aration or combining it with other field operations like planting. For example, strip or zone tilling methods till only a small area where seed is planted. Ridge- and mulch-till methods require fewer trips across the field. You can learn much more about reduced tillage options in ATTRA publications such as Conservation Tillage and Pursuing Conservation Tillage Systems for Organic Crop Production. Some practices that will reduce tillage are: Preparing the seedbed just ahead of planting to reduce the chances of rain between preparation and planting, and the possibility of hav- ing to reseed. Prepare a seedbed only in the row area, leaving the middle rough. Combining operations. For exam- ple, you may be able to combine the final seedbed preparation with planting, the fertilizer operation with a tillage operation, and so on. Using herbicides that don’t require incorporation, in areas with mini- mal weed problems. You may also plant at optimum time to combat weeds by crop competition, reduc- ing the need for herbicides. The USDA Natural Resources Conserva- tion Service has developed a useful tool called Energy Estimator: Tillage, which esti- mates diesel fuel use and costs in the pro- duction of key crops in your area and cal- culates potential energy savings available by changing from conventional tillage to alternative tillage systems. For more infor- mation, see the Energy Tools website at http://energytools.sc.egov.usda.gov. Tractor Operation Use the correct size equipment for the job. Choose the smallest, lightest tractor • • • appropriate for the job to get the best fuel mileage. If you use equipment with too much or too little horsepower for the job, your fuel efficiency will decline dramatically. Avoid unnecessary driving. Technologies such as cell phones and radios can be used to solve problems from the field, rather than driving. Combine errands into a single trip, if possible. Operate at the recommended speed. Power requirements increase with increased speed, resulting in greater fuel use. Consult your owner’s manual for speed recommendations. Use effective travel patterns. Lay out your fields to minimize turns and to keep the track on a level path (keeping erosion-con- trol practices in mind). Coordinate livestock grazing location with tractor field work to minimize idling time when opening and closing gates. Installing cattle guards can eliminate stopping and idling time. Tire Slippage Tractor tire slippage should be from 10 to 15 percent. Insufficient ballast can create excessive tire slippage and increase fuel consumption, not to mention premature engine wear. Remove extra ballast for lighter loads. You’ll get better fuel econ- omy, reduce soil compaction, and your equipment will last longer. Ballasting a tractor (adding weight to the rear for increased traction and/ or to the front for stability and good Source: NREL I f you use equipment with too much or too little horsepower for the job, your fuel efficiency will decline dramatically.
  • 5. Page 5ATTRAwww.attra.ncat.org steering) can correct slippage. The correct weight to match the job is important. Too much weight increases rolling resistance and strains the tires and drive train. Too little weight increases fuel consumption and tire wear. Check advantages and disadvantages of single tires versus duals. In soft, loose soils, duals will increase the contact area between the tire and soil, which can be more effective for increasing drawbar power than adding ballast. Checking Tractor Tire Slippage: Tread Marks An approximate method for checking proper ballast is to observe the tire tread pattern produced when pulling under load, using the following guidelines: Too little weight—the tread marks are wiped out entirely due to excessive slippage, which reduces forward progress. Too much weight—the tire tracks will be sharp and distinct in the soil. Proper weight—the soil between the cleats in the tire pattern is shifted, but the tread pattern is still visible Checking Tractor Tire Slippage: Measuring A more accurate way to determine slippage is to compare the number of rear wheel revolutions when the tractor is not under load with the number of revolutions under full load. When the tractor is under full load, the drive wheels should make about 10 revolutions compared with 8-1/2 when it’s not under full load to advance the same distance. You can easily determine the percent of tire slippage by following these six steps. You’ll need another person to help, as well as paint, tape, or chalk; and two marker stakes. 1. With paint, tape, or chalk, make a reference mark on the sidewall of the rear tire. 2. While the tractor is performing a heavy draft operation at field speed, place the first stake to mark the spot where the tire meets the soil. 3. Walk beside the tractor counting ten revolutions of the wheel. 4. Usethesecondstaketomarkthespotwhere the tire mark again meets the ground on the tenth revolution. 5. Take the implement out of the ground and again operate the tractor between the two stakes. Count the number of rear wheel revolutions for the tractor to cover the staked distance while pulling no load. Estimate the last wheel revo- lution as closely as possible. 6. Calculate the slip using this formula: % Slip = [(10 – the no-load revolutions) × 100] / 10 EXAMPLE: If 8.5 revolutions occurred for the staked distance with no load, the percent of slip would be: % Slip: [(10-8.5) × 100] /10 = 15% Use the following information as a guide for adding or removing ballast: % Slip Result 0 to 5 Remove weight 10 to 15 Proper weight 20 or more Add weight Source: Fuels for Agriculture, Wyoming Energy Conservation Office. Remember that a towed implement requires more ballast than a mounted implement. The mounted implement provides weight transfer to the rear tires that acts as additional ballast, which helps to control slippage. Source: Florida Cooperative Extension Service. Source: Florida Cooperative Extension Service.Too little Too much Proper weight
  • 6. Page 6 ATTRA Conserving Fuel on the Farm Drawbar Work Gear up and throttle down. Studies show that, on average, the drawbar load on a farm tractor is only 50 percent of its rated capacity. For partial drawbar loads, gear- ing up and throttling down to reduce engine speed (rpm) can reduce fuel consumption considerably. According to the Iowa State University Extension, fuel savings can range from 5 to 15 percent at 75 percent power, and 15 to 30 percent at 50 percent power. Because of the drop-off in fuel efficiency at higher loads, many diesel engines run more efficiently at 50 percent load and a reduced engine speed than at 100 percent load and full engine speed. Therefore, a large die- sel tractor used for light drawbar loads can actually use less fuel if geared up and throt- tled back than a smaller tractor working at its full rated capacity. For best fuel efficiency, select the gear that provides the desired ground speed at the reduced engine rpm, without overloading. (Overloading is indicated by black smoke or sluggish response to acceleration. Check your owner’s manual for the “working rpm range” of your tractor.) Hitching. Power and fuel are wasted if your tractor and implements “fight” each other as they move through the field. Align soil- engaging parts of tillage tools for minimum draft as illustrated below. Matching Equipment to Task Ask yourself if certain practices are slowly siphoning your energy dollars. Take a look around and see where better planning or a small investment might save energy and money in the long run. For example: Would a larger seed hopper decrease trips to refill planters? Is your disk so small that it takes an extra pass between rows, or is it so excessively wide that it requires too much horsepower? Are you using a full-sized vehicle for spraying, spreading, rock pick- ing, and other tasks, instead of a small, lightweight vehicle, such as an ATV? The table on the next page shows average fuel requirements for some common farm- ing equipment. As this publication illustrates, there are a lot of ways to reduce fuel consumption on your farm or ranch. Get started today on a fuel conservation plan and you could increase profits, prolong the life of your equipment, help protect the environment, and more. • • • Implement Hitching and Levelness. Reprinted from Conserva- tion, Storage & Handling of Fuel for Farm Machinery, Cooperative Extension Service, Purdue University. F or best fuel efficiency, select the gear that provides the desired ground speed at the reduced engine rpm, without overloading.
  • 7. Page 7ATTRAwww.attra.ncat.org References Saving Energy on Montana Farms and Ranches, Department of Natural Resources and Conservation, Energy Division, January 1987. Farm Production Expenditures: 2005 Summary, USDA National Agricultural Statistics Service, August 2006. http://usda.mannlib.cornell.edu/usda/current/ FarmProdEx/FarmProdEx-08-03-2006.txt Nicolai, Dick, Liz Gorhma, and Donna Bittiker, Fuel Savings: Farm/Ranch Enterprise, South Dakota State University Cooperative Extension Service, Pub No. #ExEx14095, 2006. http://agbiopubs.sdstate.edu/pub_ description.cfm?Item=ExEx14095 Fuel savings pump bucks back into farmer’s pockets, Purdue University Agriculture Dept., February 7, 2006. Rogers, Glen. Saving Fuel Expense with the Farm Tractor Combine, University of Vermont Extension, October 2005. Downs, H.W. and R.W. Hansen. Estimating Farm Fuel Requirements, Colorado State University Cooperative Extension, Pub No. 5.006, June 2006. Hanna, Mark. On-farm Energy Savings for Field Operations, Iowa State University. www.aceee.org/conf/ af05/05aghannaIIb.pdf Resources Agriculture and Rural Communities Are Resilient to High Energy Costs, USDA Economic Research Service www.ers.usda.gov/AmberWaves/April06/Features/Energy.htm Fuel Conservation Strategies for the Farm, Alabama Cooperative Extension System, August 2006. www.aces.edu/pubs/docs/A/ANR-1303/ Fuel Efficiency on the Farm, California Farm Bureau Federation. www.cfbf.com/issues/energy/flex.cfm Fuel Savings: Farm/Ranch Enterprise, South Dakota State University Cooperative Extension Service, http://agbiopubs.sdstate.edu/articles/ExEx14095.pdf Gear Up and Throttle Down—Saving Fuel, Virginia Cooperative Extension, www.ext.vt.edu/pubs/bse/442-450/442-450.html How Do You Save Fuel Expense?, University of Illinois Extension, http://web.extension.uiuc.edu/macon/ rr/i80_33.html Save Big on the Farm by Conserving Fuel, Washington State University, King County Extension, http://king. wsu.edu/foodandfarms/documents/FuelConservation.pdf Average Fuel Requirements for Farming Tasks Operation Gallons Per Acre Gasoline Diesel Plow 8 inches deep 2.35 1.68 Heavy offset disk 1.33 0.95 Chisel plow 1.54 1.10 Tandem disk, stalks 0.63 0.45 Tandem disk, chiseled 0.77 0.55 Tandem disk, plowed 0.91 0.65 Field cultivate 0.84 0.60 Spring-tooth harrow 0.56 0.40 Spike-tooth harrow 0.42 0.30 Mulch treader 0.42 0.30 Rod weeder 0.42 0.30 Sweep plow 0.84 0.60 Cultivate row crops 0.63 0.45 Rolling cultivator 0.49 0.35 Anhydrous applicator 0.91 0.65 Planting row crops 0.70 0.50 No-till planter 0.49 0.35 Till plant (with sweep) 0.56 0.40 Grain drill 0.49 0.35 Combine, small grains 1.40 1.00 Combine, corn and grain sorghum 2.24 1.60 Mower (cutterbar) 0.49 0.35 Mower conditioner 0.84 0.60 Swather 0.77 0.55 Rake, single 0.35 0.25 Rake, tandem 0.21 0.15 Baler 0.63 0.45 Sprayer 0.14 0.10 Rotary mower 1.12 0.80 Haul small grains 0.84 0.60 Averages, based on values from agricultural engineers in several states. Source: Estimating Farm Fuel Requirements, Colorado State University Cooperative Extension.
  • 8. Page 8 ATTRA Conserving Fuel on the Farm By Cathy Svejkovsky NCAT Energy Specialist © 2007 NCAT This publication is available on the Web at: www.attra.ncat.org/attra-pub/consfuelfarm.html or www.attra.ncat.org/attra-pub/PDF/consfuelfarm.pdf IP310 Slot 307 Version 080107