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Innovations in 3 Phase UPS technology and Energy Storage
#DigitalEvolution
#InnovationDay
#EcoStruxure
Page 2
Schneider Electric |
Presenter
Jason Deane
National SME for UPS
Systems
Secure Power
Schneider Electric
Jason Deane
Agenda
Page 3
Confidential Property of Schneider Electric |
1 Voice of the Customer led by R&D
2 Inverter Topologies
3 Modes of Operation
4 What does this mean?
5 Lithium Ion Technology
Voice of Customer Led R+D
500+ DC Managers and Facilities Managers
Page 4
Confidential Property of Schneider Electric |
Increasing availability
expectations
Uncertain planning for
demand or density
Increase Service Life
Deploy faster and
easier
Improve Safety
Simplify testing
Reduce energy
consumption
• 2 Level Inverter
• 3 Level Inverter
• 4 Level Inverter
• New Hybrid Inverter
Inverter Topologies
Page 5
Confidential Property of Schneider Electric |
2,3 & 4 Level Inverter Design
3 Level Inverter
Load UPS Efficiency
Percentage (%)
25 % 90.0
50 % 93.5
75 % 93.9
100 % 93.6
4 Level Inverter
Load UPS Efficiency
Percentage (%)
25 % 95.8
50 % 96.3
75 % 96.2
100 % 95.7
Diff %
+5.8
+3.3
+2.3
+2.1
Evolution
Simple, but low efficiency
Not widely used anymore
2-level Inverter
”Switching voltage” =
100% x Vbus (e.g. 900V)
=> High switching losses (100%)
Most used topology
in industry
3-level Inverter
High and flat efficiency curve
Used in Galaxy VM and VX
Future?
4-level Inverter
”Switching voltage” =
33% x Vbus (e.g. 300V)
=> Lower switching losses (33%)
”Switching voltage” =
50% x Vbus (e.g. 450V)
=> Medium switching losses (50%)
Hybrid Soft Switching Inverter Design
3 Level Inverter
Load UPS Efficiency
Percentage (%)
25 % 90.0
50 % 93.5
75 % 93.9
100 % 93.6
Diff %
+6.9
+3.9
+3.4
+3.5
The future is a revolutionary hybrid topology
State-of-the-art topology
with ultra high efficiency
Used in Galaxy VS
L
N
L
N
+Vbus/2
-Vbus/2
PFC Inverter
Midpoint (0V)
1200V
IGBT
1200V
IGBT
1200V
Diode
1200V
Diode
650V
IGBT
650V
IGBT
650V IGBT
650V IGBT
650V IGBT
650V IGBT
Hybrid topology
”Switching voltage” =
50% x Vbus (e.g. 450V)
Lossless switching for 50% of the time
=> Lowest switching losses (25%)
• Soft-switching DC-busses
• Switching losses reduced by 50%
compared to conventional 3-level
due to zero-voltage-switching
• Low conduction losses
• No compromise on performance:
100% true double conversion
• Ultra high efficiency with standard
components
• 3 patents on power topology
Key Highlights
Hybrid Inverter
Load UPS Efficiency
Percentage (%)
25 % 96.9
50 % 97.4
75 % 97.3
100 % 97.1
• Double Conversion
• ECO
• ECONversion
UPS Modes of Operation
Page 8
Confidential Property of Schneider Electric |
Multi-mode operation achieves best performance for a given environment
Normal Double Conversion
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
May be on to
allow battery
recharge
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Double conversion mode to provide best
performance with >96% efficiency for
>30% loads.
ECO mode supply to load on bypass
mains power without power conditioning
and provides highest efficiency of 99%.
ECOnversion mode provides near double
conversion performance at near ECO mode
efficiency. ECOnversion provides power
conditioning at efficiency 98% to 99%.
This unique flexibility of Galaxy V series allows customer to operate the UPS in any of the above
mode depending on load profile, site environment and schedule during the lifecycle of the UPS.
ECOnversion mode™
Double conversion ECO mode
Double Conversion, ECO Mode & ECOnversiontm
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Maybe on to
allow battery
recharge
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Double Conversion ECO mode ECOnversion™ mode
Regulate Voltage
Regulate frequency
Recharge batteries
“No” transfer time
Harmonics & PF Corr.
Efficiency : >96%
Efficiency : >98%
Upstream fault protection
Class 1 voltage
Regulate Voltage
Regulate frequency
Recharge batteries
“No” transfer time
Harmonics & PF Corr.
Efficiency : >96%
Efficiency : >98%
Upstream fault protection
Class 1 voltage
Regulate Voltage
Regulate frequency
Recharge batteries
“No” transfer time
Harmonics & PF Corr.
Efficiency : >96%
Efficiency : >98%
Upstream fault protection
Class 1 voltage
Yes
Yes
Yes
Yes
Yes
No Yes
No
No
No/
Yes
No
No
Yes
Yes
Yes
Yes
No
No
Yes
Yes Yes
Yes
Yes No
No Yes
Yes
Page 11
Confidential Property of Schneider Electric |
ECO
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
➢ Converter is On at all times ensuring
no break transfer
➢ Battery kept on float charge
Bi-Directional Converter
Load via Bypass Mains
Converter generates
anti-phase current to
correct pf &
harmonics
Resulting in clean input current
& unity power factor
Current
nversion
Current
Normal Operation
Mains Failure Operation
99% efficient
Harmonics Load Dependant
98-99% efficient
Harmonics corrected
Normal operation vs ECO mode vs ECOnversiontm
Test conducted on a Galaxy VM 200 kVA unit at 400V
Derived from UL test report (10-23-2014)
(IEC 62040-3: 2011-3 2nd Edition)
Test conducted on a Galaxy VM 200 kVA unit at 400V
ECOnversiontm - Efficiency level (Galaxy VX)
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Efficiency in On-line mode, ECO mode & the ECOnversiontm On-line mode, ECO mode & the ECOnversiontm
> ECOnversion delivers functions similar to double conversion.
> Meets AS/ IEC62040-3 Class 1 voltage performance (no break to the load)
> Up to 99.1% efficiency
Australian Standards Vs. UPS mode
Standard: Class 1 _______
UPS mode: ECOnver _______
[Patented technology, Galaxy V series
99% efficiency while having class 1 voltage.]
Standard: Class 3 _______
UPS mode : ECO/ESS/VFD/VI_______
[A mode that other UPS brands have to use to get 99% efficiency.]
Standard: Class 1 _______
UPS mode : Double conv. _______
[A mode that other UPS brands have to use to get class 1 voltage
performance.]
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Maybe on to
allow battery
recharge
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
What does this mean?
Page 14
Confidential Property of Schneider Electric |
What does all this mean?
Extracted from Energy star homepage
https://www.energystar.gov
Efficiency data Zoom – Note the flat curve – Best in class
Page 15
Confidential Property of Schneider Electric
97%
92.75%
81.25%
Between 10-30% load
Hybrid: 94.50 to 97%
4 - Level : 92.75 to 96%
3 - Level : 81.25 to 92.75%
Loads
A typical 2N installation
Max capacity 80%
<40% <40%
What does all this mean?
Page 16
Confidential Property of Schneider Electric
ECONversion
98.2% Efficiency
Hybrid
97.2% Efficiency
Level 3
92.1% Efficiency
Benefits
• Opex savings
• Better PUE
• Lower CO2 emissions
• Increased utilization from
existing infrastructure
• Saving could cover
maintenance and battery
replacements
VRSLA Battery Replacement
Loads
A typical 2N installation
80kW
40kW 40kW
2 x
100kW UPS
Lithium Ion Technology
Page 17
Confidential Property of Schneider Electric |
Why Lithium?
Customers are facing some difficult challenges with respect to UPSs
These challenges are driving the need for specific UPS requirements, including:
• Reduced UPS footprint and weight to allow for a more effective, flexible use of space
• Reduced cooling capacity
• Increased energy storage availability and ability to predict UPS failures
• Extended UPS life and reduced maintenance overhead
Page 18
Confidential Property of Schneider Electric |
Page 19
Confidential Property of Schneider Electric |
Li-ion Battery Technology vs. VRLA
Less Footprint
40-60%
Less Weight
60-70%
Expected Life
2-3X
# Cycles
10X
Initial CAPEX
1.3-1.5X
TCO Savings
30-50%
AND
Recharge Time
Faster
Operating
Temperature
Higher
Customer needs/pain points of lead-acid batteries
(esp. large data centers & semiconductor fabs)
– Footprint (m2)
– Design Life time (year)
– Operating temp. (°C)
– Reliability/predictability
– Maintenance
– Weight (kg)
– High # of cycles (>3,000)
– Fast recharge time
Frequent
& Important
Rare
Possible
Example: « need 2min » 600KW
VRLA
(5 min)
Flywheel
(20s) (2min)
Ultracaps
(20s) (2min)
Li-ion
(7 min)
Customer Needs:
● CAPEX ($)
● TCO (10-year) ($) (**)
4.3 1.6 2.3 8.1 1.8 9.0
10 15 15 15 15 15
20-25 °C 0-35 °C -20-40 °C -20-40 °C -40-40 °C -40-40 °C
Medium High High High High High
Medium Low Medium Medium Low Low
10,500 1,920 3,400 11,900 3,000 15,000
500 >5,000 >30,000 >30,000 >100,000 >100,000
Low Medium High High High High
1X 1.5X 8.5X 29.6X 6.7X 33.4X
1X 0.75X 3.1X 10.0X 2.2X 11.0X
Foot Print Sample (200kVA for 10 mins)
Foot Print Sample (2MW for 8 mins)
Current UPS + Li-ion Install-base
Page 23
Confidential Property of Schneider Electric |
Total: 2515 cabinets
(87MWh)
Europe
382 cabinets GCN
84 cabinets
International
397 cabinets
NAM
1323
cabinets
As of end of Dec 2018 (since launch in July 2016)
63% of the overall revenue since the launch booked
only in last 2 quarters (April-Sep 2018)
Australia
>329 Cabinets
Li-ion Battery Application in Data Centers Outlook
https://blog.schneider-electric.com/datacenter/2017/07/20/bloomberg-forecasts-li-ion-batteries-data-center/
Page 24
Confidential Property of Schneider Electric |
Latest Innovations
• 4 Level Inverter
• New Hybrid Inverter
• ECONversion Mode
• Lithium Technology
Summary
Page 25
Confidential Property of Schneider Electric |
Drives
• Efficiency 96% reducing OPEX
• Efficiency 97% reducing OPEX
• Efficiency 98-99% reducing OPEX
• Small footprint with longer life and
less maintenance reducing OPEX
#DigitalEvolution #EcoStruxure #InnovationDay
Join the conversation
Visit our Innovation Hub.
©2018 Schneider Electric. All Rights Reserved. Schneider Electric | Life Is On and EcoStruxure are trademarks and the property of Schneider Electric SE,its subsidiaries, and affiliated companies. All other trademarks are the property of their respective owners.

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3Ph_UPS_and_ Lithium_Technology.pdf

  • 1. Innovations in 3 Phase UPS technology and Energy Storage #DigitalEvolution #InnovationDay #EcoStruxure
  • 2. Page 2 Schneider Electric | Presenter Jason Deane National SME for UPS Systems Secure Power Schneider Electric Jason Deane
  • 3. Agenda Page 3 Confidential Property of Schneider Electric | 1 Voice of the Customer led by R&D 2 Inverter Topologies 3 Modes of Operation 4 What does this mean? 5 Lithium Ion Technology
  • 4. Voice of Customer Led R+D 500+ DC Managers and Facilities Managers Page 4 Confidential Property of Schneider Electric | Increasing availability expectations Uncertain planning for demand or density Increase Service Life Deploy faster and easier Improve Safety Simplify testing Reduce energy consumption
  • 5. • 2 Level Inverter • 3 Level Inverter • 4 Level Inverter • New Hybrid Inverter Inverter Topologies Page 5 Confidential Property of Schneider Electric |
  • 6. 2,3 & 4 Level Inverter Design 3 Level Inverter Load UPS Efficiency Percentage (%) 25 % 90.0 50 % 93.5 75 % 93.9 100 % 93.6 4 Level Inverter Load UPS Efficiency Percentage (%) 25 % 95.8 50 % 96.3 75 % 96.2 100 % 95.7 Diff % +5.8 +3.3 +2.3 +2.1 Evolution Simple, but low efficiency Not widely used anymore 2-level Inverter ”Switching voltage” = 100% x Vbus (e.g. 900V) => High switching losses (100%) Most used topology in industry 3-level Inverter High and flat efficiency curve Used in Galaxy VM and VX Future? 4-level Inverter ”Switching voltage” = 33% x Vbus (e.g. 300V) => Lower switching losses (33%) ”Switching voltage” = 50% x Vbus (e.g. 450V) => Medium switching losses (50%)
  • 7. Hybrid Soft Switching Inverter Design 3 Level Inverter Load UPS Efficiency Percentage (%) 25 % 90.0 50 % 93.5 75 % 93.9 100 % 93.6 Diff % +6.9 +3.9 +3.4 +3.5 The future is a revolutionary hybrid topology State-of-the-art topology with ultra high efficiency Used in Galaxy VS L N L N +Vbus/2 -Vbus/2 PFC Inverter Midpoint (0V) 1200V IGBT 1200V IGBT 1200V Diode 1200V Diode 650V IGBT 650V IGBT 650V IGBT 650V IGBT 650V IGBT 650V IGBT Hybrid topology ”Switching voltage” = 50% x Vbus (e.g. 450V) Lossless switching for 50% of the time => Lowest switching losses (25%) • Soft-switching DC-busses • Switching losses reduced by 50% compared to conventional 3-level due to zero-voltage-switching • Low conduction losses • No compromise on performance: 100% true double conversion • Ultra high efficiency with standard components • 3 patents on power topology Key Highlights Hybrid Inverter Load UPS Efficiency Percentage (%) 25 % 96.9 50 % 97.4 75 % 97.3 100 % 97.1
  • 8. • Double Conversion • ECO • ECONversion UPS Modes of Operation Page 8 Confidential Property of Schneider Electric |
  • 9. Multi-mode operation achieves best performance for a given environment Normal Double Conversion Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch May be on to allow battery recharge Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch Double conversion mode to provide best performance with >96% efficiency for >30% loads. ECO mode supply to load on bypass mains power without power conditioning and provides highest efficiency of 99%. ECOnversion mode provides near double conversion performance at near ECO mode efficiency. ECOnversion provides power conditioning at efficiency 98% to 99%. This unique flexibility of Galaxy V series allows customer to operate the UPS in any of the above mode depending on load profile, site environment and schedule during the lifecycle of the UPS. ECOnversion mode™ Double conversion ECO mode
  • 10. Double Conversion, ECO Mode & ECOnversiontm Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch Maybe on to allow battery recharge Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch Double Conversion ECO mode ECOnversion™ mode Regulate Voltage Regulate frequency Recharge batteries “No” transfer time Harmonics & PF Corr. Efficiency : >96% Efficiency : >98% Upstream fault protection Class 1 voltage Regulate Voltage Regulate frequency Recharge batteries “No” transfer time Harmonics & PF Corr. Efficiency : >96% Efficiency : >98% Upstream fault protection Class 1 voltage Regulate Voltage Regulate frequency Recharge batteries “No” transfer time Harmonics & PF Corr. Efficiency : >96% Efficiency : >98% Upstream fault protection Class 1 voltage Yes Yes Yes Yes Yes No Yes No No No/ Yes No No Yes Yes Yes Yes No No Yes Yes Yes Yes Yes No No Yes Yes
  • 11. Page 11 Confidential Property of Schneider Electric | ECO Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch ➢ Converter is On at all times ensuring no break transfer ➢ Battery kept on float charge Bi-Directional Converter Load via Bypass Mains Converter generates anti-phase current to correct pf & harmonics Resulting in clean input current & unity power factor Current nversion Current Normal Operation Mains Failure Operation 99% efficient Harmonics Load Dependant 98-99% efficient Harmonics corrected
  • 12. Normal operation vs ECO mode vs ECOnversiontm Test conducted on a Galaxy VM 200 kVA unit at 400V Derived from UL test report (10-23-2014) (IEC 62040-3: 2011-3 2nd Edition) Test conducted on a Galaxy VM 200 kVA unit at 400V ECOnversiontm - Efficiency level (Galaxy VX) Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch Efficiency in On-line mode, ECO mode & the ECOnversiontm On-line mode, ECO mode & the ECOnversiontm > ECOnversion delivers functions similar to double conversion. > Meets AS/ IEC62040-3 Class 1 voltage performance (no break to the load) > Up to 99.1% efficiency
  • 13. Australian Standards Vs. UPS mode Standard: Class 1 _______ UPS mode: ECOnver _______ [Patented technology, Galaxy V series 99% efficiency while having class 1 voltage.] Standard: Class 3 _______ UPS mode : ECO/ESS/VFD/VI_______ [A mode that other UPS brands have to use to get 99% efficiency.] Standard: Class 1 _______ UPS mode : Double conv. _______ [A mode that other UPS brands have to use to get class 1 voltage performance.] Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch Maybe on to allow battery recharge Battery DC/DC PFC Recfifier Inverter Load AC in AC in Bypass Switch
  • 14. What does this mean? Page 14 Confidential Property of Schneider Electric |
  • 15. What does all this mean? Extracted from Energy star homepage https://www.energystar.gov Efficiency data Zoom – Note the flat curve – Best in class Page 15 Confidential Property of Schneider Electric 97% 92.75% 81.25% Between 10-30% load Hybrid: 94.50 to 97% 4 - Level : 92.75 to 96% 3 - Level : 81.25 to 92.75% Loads A typical 2N installation Max capacity 80% <40% <40%
  • 16. What does all this mean? Page 16 Confidential Property of Schneider Electric ECONversion 98.2% Efficiency Hybrid 97.2% Efficiency Level 3 92.1% Efficiency Benefits • Opex savings • Better PUE • Lower CO2 emissions • Increased utilization from existing infrastructure • Saving could cover maintenance and battery replacements VRSLA Battery Replacement Loads A typical 2N installation 80kW 40kW 40kW 2 x 100kW UPS
  • 17. Lithium Ion Technology Page 17 Confidential Property of Schneider Electric |
  • 18. Why Lithium? Customers are facing some difficult challenges with respect to UPSs These challenges are driving the need for specific UPS requirements, including: • Reduced UPS footprint and weight to allow for a more effective, flexible use of space • Reduced cooling capacity • Increased energy storage availability and ability to predict UPS failures • Extended UPS life and reduced maintenance overhead Page 18 Confidential Property of Schneider Electric |
  • 19. Page 19 Confidential Property of Schneider Electric | Li-ion Battery Technology vs. VRLA Less Footprint 40-60% Less Weight 60-70% Expected Life 2-3X # Cycles 10X Initial CAPEX 1.3-1.5X TCO Savings 30-50% AND Recharge Time Faster Operating Temperature Higher
  • 20. Customer needs/pain points of lead-acid batteries (esp. large data centers & semiconductor fabs) – Footprint (m2) – Design Life time (year) – Operating temp. (°C) – Reliability/predictability – Maintenance – Weight (kg) – High # of cycles (>3,000) – Fast recharge time Frequent & Important Rare Possible Example: « need 2min » 600KW VRLA (5 min) Flywheel (20s) (2min) Ultracaps (20s) (2min) Li-ion (7 min) Customer Needs: ● CAPEX ($) ● TCO (10-year) ($) (**) 4.3 1.6 2.3 8.1 1.8 9.0 10 15 15 15 15 15 20-25 °C 0-35 °C -20-40 °C -20-40 °C -40-40 °C -40-40 °C Medium High High High High High Medium Low Medium Medium Low Low 10,500 1,920 3,400 11,900 3,000 15,000 500 >5,000 >30,000 >30,000 >100,000 >100,000 Low Medium High High High High 1X 1.5X 8.5X 29.6X 6.7X 33.4X 1X 0.75X 3.1X 10.0X 2.2X 11.0X
  • 21. Foot Print Sample (200kVA for 10 mins)
  • 22. Foot Print Sample (2MW for 8 mins)
  • 23. Current UPS + Li-ion Install-base Page 23 Confidential Property of Schneider Electric | Total: 2515 cabinets (87MWh) Europe 382 cabinets GCN 84 cabinets International 397 cabinets NAM 1323 cabinets As of end of Dec 2018 (since launch in July 2016) 63% of the overall revenue since the launch booked only in last 2 quarters (April-Sep 2018) Australia >329 Cabinets
  • 24. Li-ion Battery Application in Data Centers Outlook https://blog.schneider-electric.com/datacenter/2017/07/20/bloomberg-forecasts-li-ion-batteries-data-center/ Page 24 Confidential Property of Schneider Electric |
  • 25. Latest Innovations • 4 Level Inverter • New Hybrid Inverter • ECONversion Mode • Lithium Technology Summary Page 25 Confidential Property of Schneider Electric | Drives • Efficiency 96% reducing OPEX • Efficiency 97% reducing OPEX • Efficiency 98-99% reducing OPEX • Small footprint with longer life and less maintenance reducing OPEX
  • 26. #DigitalEvolution #EcoStruxure #InnovationDay Join the conversation Visit our Innovation Hub. ©2018 Schneider Electric. All Rights Reserved. Schneider Electric | Life Is On and EcoStruxure are trademarks and the property of Schneider Electric SE,its subsidiaries, and affiliated companies. All other trademarks are the property of their respective owners.