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3Ph_UPS_and_ Lithium_Technology.pdf
1. Innovations in 3 Phase UPS technology and Energy Storage
#DigitalEvolution
#InnovationDay
#EcoStruxure
2. Page 2
Schneider Electric |
Presenter
Jason Deane
National SME for UPS
Systems
Secure Power
Schneider Electric
Jason Deane
3. Agenda
Page 3
Confidential Property of Schneider Electric |
1 Voice of the Customer led by R&D
2 Inverter Topologies
3 Modes of Operation
4 What does this mean?
5 Lithium Ion Technology
4. Voice of Customer Led R+D
500+ DC Managers and Facilities Managers
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Confidential Property of Schneider Electric |
Increasing availability
expectations
Uncertain planning for
demand or density
Increase Service Life
Deploy faster and
easier
Improve Safety
Simplify testing
Reduce energy
consumption
5. • 2 Level Inverter
• 3 Level Inverter
• 4 Level Inverter
• New Hybrid Inverter
Inverter Topologies
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6. 2,3 & 4 Level Inverter Design
3 Level Inverter
Load UPS Efficiency
Percentage (%)
25 % 90.0
50 % 93.5
75 % 93.9
100 % 93.6
4 Level Inverter
Load UPS Efficiency
Percentage (%)
25 % 95.8
50 % 96.3
75 % 96.2
100 % 95.7
Diff %
+5.8
+3.3
+2.3
+2.1
Evolution
Simple, but low efficiency
Not widely used anymore
2-level Inverter
”Switching voltage” =
100% x Vbus (e.g. 900V)
=> High switching losses (100%)
Most used topology
in industry
3-level Inverter
High and flat efficiency curve
Used in Galaxy VM and VX
Future?
4-level Inverter
”Switching voltage” =
33% x Vbus (e.g. 300V)
=> Lower switching losses (33%)
”Switching voltage” =
50% x Vbus (e.g. 450V)
=> Medium switching losses (50%)
7. Hybrid Soft Switching Inverter Design
3 Level Inverter
Load UPS Efficiency
Percentage (%)
25 % 90.0
50 % 93.5
75 % 93.9
100 % 93.6
Diff %
+6.9
+3.9
+3.4
+3.5
The future is a revolutionary hybrid topology
State-of-the-art topology
with ultra high efficiency
Used in Galaxy VS
L
N
L
N
+Vbus/2
-Vbus/2
PFC Inverter
Midpoint (0V)
1200V
IGBT
1200V
IGBT
1200V
Diode
1200V
Diode
650V
IGBT
650V
IGBT
650V IGBT
650V IGBT
650V IGBT
650V IGBT
Hybrid topology
”Switching voltage” =
50% x Vbus (e.g. 450V)
Lossless switching for 50% of the time
=> Lowest switching losses (25%)
• Soft-switching DC-busses
• Switching losses reduced by 50%
compared to conventional 3-level
due to zero-voltage-switching
• Low conduction losses
• No compromise on performance:
100% true double conversion
• Ultra high efficiency with standard
components
• 3 patents on power topology
Key Highlights
Hybrid Inverter
Load UPS Efficiency
Percentage (%)
25 % 96.9
50 % 97.4
75 % 97.3
100 % 97.1
8. • Double Conversion
• ECO
• ECONversion
UPS Modes of Operation
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Confidential Property of Schneider Electric |
9. Multi-mode operation achieves best performance for a given environment
Normal Double Conversion
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
May be on to
allow battery
recharge
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Double conversion mode to provide best
performance with >96% efficiency for
>30% loads.
ECO mode supply to load on bypass
mains power without power conditioning
and provides highest efficiency of 99%.
ECOnversion mode provides near double
conversion performance at near ECO mode
efficiency. ECOnversion provides power
conditioning at efficiency 98% to 99%.
This unique flexibility of Galaxy V series allows customer to operate the UPS in any of the above
mode depending on load profile, site environment and schedule during the lifecycle of the UPS.
ECOnversion mode™
Double conversion ECO mode
10. Double Conversion, ECO Mode & ECOnversiontm
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Maybe on to
allow battery
recharge
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Double Conversion ECO mode ECOnversion™ mode
Regulate Voltage
Regulate frequency
Recharge batteries
“No” transfer time
Harmonics & PF Corr.
Efficiency : >96%
Efficiency : >98%
Upstream fault protection
Class 1 voltage
Regulate Voltage
Regulate frequency
Recharge batteries
“No” transfer time
Harmonics & PF Corr.
Efficiency : >96%
Efficiency : >98%
Upstream fault protection
Class 1 voltage
Regulate Voltage
Regulate frequency
Recharge batteries
“No” transfer time
Harmonics & PF Corr.
Efficiency : >96%
Efficiency : >98%
Upstream fault protection
Class 1 voltage
Yes
Yes
Yes
Yes
Yes
No Yes
No
No
No/
Yes
No
No
Yes
Yes
Yes
Yes
No
No
Yes
Yes Yes
Yes
Yes No
No Yes
Yes
11. Page 11
Confidential Property of Schneider Electric |
ECO
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
➢ Converter is On at all times ensuring
no break transfer
➢ Battery kept on float charge
Bi-Directional Converter
Load via Bypass Mains
Converter generates
anti-phase current to
correct pf &
harmonics
Resulting in clean input current
& unity power factor
Current
nversion
Current
Normal Operation
Mains Failure Operation
99% efficient
Harmonics Load Dependant
98-99% efficient
Harmonics corrected
12. Normal operation vs ECO mode vs ECOnversiontm
Test conducted on a Galaxy VM 200 kVA unit at 400V
Derived from UL test report (10-23-2014)
(IEC 62040-3: 2011-3 2nd Edition)
Test conducted on a Galaxy VM 200 kVA unit at 400V
ECOnversiontm - Efficiency level (Galaxy VX)
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Efficiency in On-line mode, ECO mode & the ECOnversiontm On-line mode, ECO mode & the ECOnversiontm
> ECOnversion delivers functions similar to double conversion.
> Meets AS/ IEC62040-3 Class 1 voltage performance (no break to the load)
> Up to 99.1% efficiency
13. Australian Standards Vs. UPS mode
Standard: Class 1 _______
UPS mode: ECOnver _______
[Patented technology, Galaxy V series
99% efficiency while having class 1 voltage.]
Standard: Class 3 _______
UPS mode : ECO/ESS/VFD/VI_______
[A mode that other UPS brands have to use to get 99% efficiency.]
Standard: Class 1 _______
UPS mode : Double conv. _______
[A mode that other UPS brands have to use to get class 1 voltage
performance.]
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
Maybe on to
allow battery
recharge
Battery
DC/DC
PFC Recfifier Inverter
Load
AC in
AC in
Bypass Switch
14. What does this mean?
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15. What does all this mean?
Extracted from Energy star homepage
https://www.energystar.gov
Efficiency data Zoom – Note the flat curve – Best in class
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97%
92.75%
81.25%
Between 10-30% load
Hybrid: 94.50 to 97%
4 - Level : 92.75 to 96%
3 - Level : 81.25 to 92.75%
Loads
A typical 2N installation
Max capacity 80%
<40% <40%
16. What does all this mean?
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Confidential Property of Schneider Electric
ECONversion
98.2% Efficiency
Hybrid
97.2% Efficiency
Level 3
92.1% Efficiency
Benefits
• Opex savings
• Better PUE
• Lower CO2 emissions
• Increased utilization from
existing infrastructure
• Saving could cover
maintenance and battery
replacements
VRSLA Battery Replacement
Loads
A typical 2N installation
80kW
40kW 40kW
2 x
100kW UPS
18. Why Lithium?
Customers are facing some difficult challenges with respect to UPSs
These challenges are driving the need for specific UPS requirements, including:
• Reduced UPS footprint and weight to allow for a more effective, flexible use of space
• Reduced cooling capacity
• Increased energy storage availability and ability to predict UPS failures
• Extended UPS life and reduced maintenance overhead
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19. Page 19
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Li-ion Battery Technology vs. VRLA
Less Footprint
40-60%
Less Weight
60-70%
Expected Life
2-3X
# Cycles
10X
Initial CAPEX
1.3-1.5X
TCO Savings
30-50%
AND
Recharge Time
Faster
Operating
Temperature
Higher
20. Customer needs/pain points of lead-acid batteries
(esp. large data centers & semiconductor fabs)
– Footprint (m2)
– Design Life time (year)
– Operating temp. (°C)
– Reliability/predictability
– Maintenance
– Weight (kg)
– High # of cycles (>3,000)
– Fast recharge time
Frequent
& Important
Rare
Possible
Example: « need 2min » 600KW
VRLA
(5 min)
Flywheel
(20s) (2min)
Ultracaps
(20s) (2min)
Li-ion
(7 min)
Customer Needs:
● CAPEX ($)
● TCO (10-year) ($) (**)
4.3 1.6 2.3 8.1 1.8 9.0
10 15 15 15 15 15
20-25 °C 0-35 °C -20-40 °C -20-40 °C -40-40 °C -40-40 °C
Medium High High High High High
Medium Low Medium Medium Low Low
10,500 1,920 3,400 11,900 3,000 15,000
500 >5,000 >30,000 >30,000 >100,000 >100,000
Low Medium High High High High
1X 1.5X 8.5X 29.6X 6.7X 33.4X
1X 0.75X 3.1X 10.0X 2.2X 11.0X
23. Current UPS + Li-ion Install-base
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Total: 2515 cabinets
(87MWh)
Europe
382 cabinets GCN
84 cabinets
International
397 cabinets
NAM
1323
cabinets
As of end of Dec 2018 (since launch in July 2016)
63% of the overall revenue since the launch booked
only in last 2 quarters (April-Sep 2018)
Australia
>329 Cabinets
24. Li-ion Battery Application in Data Centers Outlook
https://blog.schneider-electric.com/datacenter/2017/07/20/bloomberg-forecasts-li-ion-batteries-data-center/
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25. Latest Innovations
• 4 Level Inverter
• New Hybrid Inverter
• ECONversion Mode
• Lithium Technology
Summary
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Drives
• Efficiency 96% reducing OPEX
• Efficiency 97% reducing OPEX
• Efficiency 98-99% reducing OPEX
• Small footprint with longer life and
less maintenance reducing OPEX