Company Introduction

1. Welcome
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Added Value Production System

2. Company Profile
• The plant was setup in China for our major
automotive client Valeo, in 2009. The
plant in China is the production place with
all imported machine from Europe.
• The Staff is working on project oriented
flow with 4 Expatriate from Europe in
order to implement European working
standards.
• The factory staff has 30 worker, in order to
reduce the quality risk by using high
capacity production machines
• The building area is 4 000 m2.
• Certification : ISO9001:2008
ISO-TS 16949 (on going, scheduled for
May2012)
• Know How : Turning, Stamping, forging,
High Frequency Heat Treatment, Surface
Treatment (Nickel, Phosphate), Broaching,
Hobbing, Milling and Grinding.
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Added Value Production System

3. Facility in China: Factory layout
- 4000 m2
- One floor layer
- Close to sub-suppliers
- Close to Main Port
- Close to International Airport
- Elevated building
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4. Company Profile: Organization in China
Chairman
Plant Manager
& CEO
Sales Project Manger Quality Manufacturing Purchasing Finance HR
Local Market Incoming Hydromat Line Accounting
Export Hub Line Hub Line
Ring Gear Line Ring Gear Line
Forging Line Multi-spinde Line
Customer
Project
Logistic
Team
Production
Members
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Proximity - Service - Precision Added Value Production System

5. Company Profile: Localization
ASIA
China
n Xiamen
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Proximity - Service - Precision Added Value Production System

6. Objectives For Costumer Satisfaction
• Commercials activities
– Bring Added Value by
providing finish products to • Focus on Mechanical Process
Development & Manufacturing
the Clients Technologies
• Business Model • Support Customers on the Sub-Assembly
Units
– OEM Contract Manufacturing • Project Team Oriented Service
– Process Developer • Develop Cost Effective Process on the
– Sub-Assembly Components with Customers’
Engineering Team.
• Become lead-partner in Out-Source • Provide a Lower Cost Turn Key Solution
Solutions by integration of the process as:
– Turning
– Hobbing
– Stamping
– Forging
– heat treatment
– Grinding
– Milling
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Added Value Production System
Proximity - Service - Precision

7. List of the equipment
 CNC Turning
 Muratec, Diameter 400 mm
 Two Star Machine tool, SR20 RII, Diameter Max 20 mm
 Nakamura TW250 MMY, Bar Diameter 65 mm, Raw till Diameter 250 mm
 Nakamura WT100, Bar Diameter 42 mm
 With Robotized palette processing
• Multi-spindle turning
 2 Wickman 1’, Diameter 25 mm
 10 Wickman 1’3/4, Diameter 44 mm
 6 Wickman 3’1/4, Diameter 82 mm
• Hydromat
 V12 (special for long parts machine till 400 mm)
 HB32/45 – 16 post (Diameter till 100 mm + Length 150 mm)
 Possibility to work from rounded bar, profiled bar, cold or hot forged
parts
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8. List of the equipment
 Broaching
 Inner broaching
 Pot broaching (outer profile broaching) – will be available end of 2012
 Milling
 Grinding
 Outer diameter grinding
 Inner diameter grinding
 Hobbing
 Hobbing from 6 up to 400 mm diameter
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9. Facility: CNC for complex turning
Twin Turret / Twin Spindle
Swiss Type
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10. Facility: Multi-Spindle for high capacity
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11. Facility: Hydromat for very high capacity
Quality Risk Reduced
High Efficiency
Reduced Cycle Time
Complex machining
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12. Facility: Hydromat
Hydromat Advantages Over Conventional Machining
Eliminates secondary operations
Extremely short remnants and thin cutoff for significant material saving
Reduces work in progress
Increased productivity due to bar change and quick changeover capabilities
Non-rotating bar stock provides quiet vibration free operation
Modular tool spindles with quick-change pre-settable heads for easy
changeovers
Easily adapted for vertical machining requirements - up to 6 stations
Easily accessible operating controls and machine adjustments
Coolant and chips contained in the tooling area away from motors and controls
Precision table indexing and repeatability ensures accuracy with SPC to 2.0
CpK
Inverting unit repositions part for complete end to end machining
Working from Rounded Bar, Profiled Bar, Forging or forming part
Diameter from 6 mm to 100 mm (according to the length of the part)
Depending of the machine, the max length of the part can be till 400 mm
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Added Value Production System

13. Quality System: based on 6σ
 Leadership Commitment
 Customer Focus
 Strategic Deployment
 Integrated Infrastructure
 Disciplined Framework
 Education and Training
For Our Customer Satisfaction
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14. Quality System: Our Standards
 Our Quality Standards
 Single-digit PPM
 Resolution of warranty issues
 Projects of perfect quality
 All achieved with maximum responsiveness and a positive attitude.
 In order to select the best suppliers and help them constantly improve
their performance
 VPS relies on three quality-evaluation tools:
 Selection process
 Qualification system
 Continuous improvement
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15. Facility in China: Quality – Checking equipment
•
Spectrum analyzer Coordinate projector Rockwell hardness
tester
CMM rough meter
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16. Mains Market
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17. Mains Market
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18. Mains Market
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19. Mains Market
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20. Mains Market
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21. Mains Market
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22. Mains Market
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23. Mains Market
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24. Major Customers
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25. Production Examples
Friction Hubs Pulley Connectors
Lugs Forged Hubs
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Proximity - Service - Precision

26. Production Examples
Transmission Shaft Inserts
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27. Thank You
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