Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

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BSA Wiring Harness

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Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

  1. 1. BSA Corporation Limited ( Earlier BSA Facilities Limited ) Wiring harness Division www.bsagroup.inDecember 8, 2011
  2. 2. Company profile BSA Facilities Ltd. is a fast growing diversified professional organization established in the year 1995 outsourcing various activities related to human resources based on the skills requirement of customers. BSA Wiring harness is formed after Acquisition of Tyco Electronics Wiring harness Business at PAN India Level. BSA acquired the Plant in July-2009. BSA Group Strength: Employees: 7000 BSA Pune Strength: Employees: 1100 Manufacturing Floor space: 100,000 Sq.feet. Quality Certifications: 1) ISO 9001:2000 2) ISO/TS 16949:2002 Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 2 / December 8, 2011
  3. 3. Facility ManagementCustom Divider Slide ManufacturingSecond LineThird Line Training Transport CorpDecember 8, 2011
  4. 4. Acquisition of TE Indian Wiring HarnessDivision • TE Connectivity a 12 B$ Global organization had an Manufacturing Plant in Pune for supporting Wiring Harness products for all OEM’s & Tier 1 Suppliers • As a Global Strategy TE decided to Exit Non Core business & put this business for Sale • BSA decided to pursue this Opportunity, since this business fit into our Long term business Objective • The Due Diligence was carried out & Acquisition was completed on 2nd July 2009 Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 4 / December 8, 2011
  5. 5. Existing Plant BSA Foot Print Proposed Plant Pant Nagar–Wire Harness Manufacturing Location + Sales office • Product Offered – Wire Harness, Services • Plant III would be OperationalGujarat – Wire Harness Mfg. by June 2013 Location + Sales office• Product Offered – Wire Harness,Services• Plant would be Operational by June 2012Pune – Corporate Office – Wire Harness Mfg. Location + Sales office• Product Offered – Wire Harness,Services Bangaluru –Wire Harness M fg. Location + Sales office • Product Offered – Wire Harness, Services • Plant II would be Operational by December 2011 Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 5 / December 8, 2011
  6. 6. Engineering Capabilities- Strength Head Product EngineeringDevelopment Product Program Cell Advance Quality Engineers – 4 Management - 20 Trained Engineer - 1 ( Planned – 20 ) TBFTechnicians TBF – To be Filled Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 6 / December 8, 2011
  7. 7. Engineering Capabilities– Design PlatformsDesign Softwares ApplicationsCapital H ( 6 Licenses ) Harness DesignAutoCAD Components Design 2DCatia V5 ( Capital H bridge ) * Harness Design 3DUnigraphics Nx ** Harness Design 3D * - Planned ** - for GM Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 7 / December 8, 2011
  8. 8. Engineering Capabilities- Design Solutions• Harness & Cable Assembly Design – Automotive ( Passenger & Commercial vehicles ) – White & Brown goods – Engineering Industry applications• Electrical System Integration• Engineering Services* – CAM ( Electrical Systems base ) – Proto builds & Validation * - Planned Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 8 / December 8, 2011
  9. 9. Engineering Capabilities- Highlights• Indica : The first Indian Passenger car Design for circuitry and Wiring Harness• EMS : Engine Management System (EMS) harness designed with Bosch for Indian OEMs for Commercial vehicles• City Rover: Circuit Design and development was done with accordance with City Rover UK• IFB : Design, Development of New Ultra Platform Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 9 / December 8, 2011
  10. 10. Automotive Vehicle Harnesses Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 10 / December 8, 2011
  11. 11. Automotive Safety Harnesses- ABS Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 11 / December 8, 2011
  12. 12. Customer - Program Reference* OEM Customer Program LPT TML - CVBU Safari Winger 207DI Xenon 1615/2518Tata Motors Sensor C- TML - PCBU Indigo CS Indica Indigo Sensor Vista Rail Knorr Bremse World Truck LPT M/HCVIFB IFB Elena Serena UltraForce Force Traveller Wabco LCV I/ HCVAshok Layland ALL Trucks Bus Tipper TrailerEicher Volvo Eicher Volvo MDEPPAL PAL Rio * To update Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 12 / December 8, 2011
  13. 13. Products: Snapshots ABS EDC / EMS Washers Vehicle - Body Air Conditioner Airbag Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 13 / December 8, 2011
  14. 14. Processes: Snapshots Warehouse Lead Maker Bench Press Crimp Manual Assembly End of Line Testing Packaging Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 14 / December 8, 2011
  15. 15. Crimping – Lead MakersSlno Make Model QTY1 Kodera* C551 SZ 6 nos2 Tyco Electronics CLS IV 8 nos CLS IV Kodera C551 SZ Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 15 / December 8, 2011
  16. 16. Wire PreparationSlno Make Model QTY1 Schlunigere PS 9500 3 no2 Schlunigere Ecostrip 5 no3 Twisting m/c 1 no Schleuniger PS9500 Schleuniger Ecostrip Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 16 / December 8, 2011
  17. 17. Crimping – Bench pressSlno Make Model QTY1 TE Connectivity 5K-40 10 Nos2 Sai Paradise HF-2000 2T 14 nos3 Sai Paradise HF-2000 5T 3 nos4 Yazaki 1 no Sai Paradise HF 2000 Yazaki TE 5K - 40 Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 17 / December 8, 2011
  18. 18. Assembly LinesSlno Make QTY1 Carousals 2 nos2 Standalone Stations 50 nos Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 18 / December 8, 2011
  19. 19. EOL – End of line : Testing / LabelingSlno Make Model QTY 1 THB 2 nos 2 Futura 8 nos 3 Zebra Z4M+ 2 nos 4 Zebra S4M 1 no Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 19 / December 8, 2011
  20. 20. Laboratory EquipmentsSlno Make Model QTY 1 C-TEK Crimp Cut cross section ML 3001 1 no Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 20 / December 8, 2011
  21. 21. Laboratory Equipments ContinuedSlno Make Model QTY1 Profile Projector ISOMET 1 no2 Micro Ohm meter BR Instruments 1 no3 Salt Spray Tester Kiran Electro 1 no4 High Voltage Tester BR Instruments 1 no5 Shore A harness tester BR Instruments 1 no4 Pull tester Mecal 1 no Essae precision weighing5 scale FB200 1 no Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 21 / December 8, 2011
  22. 22. Awards & TestimonialsDecember 8, 2011
  23. 23. Awards & Testimonials• Won 1st Prize in Quality Circle Forum of India. Total Participants : 38• Won 1st Prize in Productivity / Quality Improvement Case Study Competition. Total Participants : 50.• Won as an Excellent Participant in National Convention of Quality Circle. Total Participants : 760.• Won 1st Prize in Kaizen competition conducted by Confederation of Indian Industry.• Won Silver Medal in International Convention of Quality Circle at an International stage.• Received Par Excellence Award at National Convention Quality Circle conducted at all India level.• Received Gold Medal in PDPC. Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 23 / December 8, 2011
  24. 24. Awards & Testimonials BSA’s recognition for Quality values both at National & International level. Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 24 / December 8, 2011
  25. 25. 2012~13 BSA Group – Expansion Plans Pant Nagar Mfg PlantJaipur Branch Office & Branch OfficeDelhi NCR Branch Vizag Branch OfficeOfficeAhmedabad Branch Hyderabad BranchOffice OfficeVadodaraManufacturing Plant Bangaluru ManufacturingMumbai Branch Office PlantPune Corporate Office& Manufacturing Plant Chennai Branch Office Corporate Office :Bengaluru Branch 18-20, Sukhwani Fortune, Morwadi Road,Office Pimpri, Pune – 411018 Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 25 / December 8, 2011
  26. 26. ISO14001 & ISO 18001• BSA plans to go for ISO 14001 in June 2012• BSA plans to go for ISO 18001 by January 2013 Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 26 / December 8, 2011
  27. 27. Customers – Manufacturing Division Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 27 / December 8, 2011
  28. 28. Customers – Services Division Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 28 / December 8, 2011
  29. 29. Customers – Services Division Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 29 / December 8, 2011
  30. 30. Customers – Skill Development Division State Reserve Police Force Motor Transport Section Police Alfa Laval Aga Industries Travel Time Berggruen Car Rental Pvt. Ltd. Trimurti Cars Pvt. Ltd. Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 30 / December 8, 2011
  31. 31. Customers – Skill Development Division Lafarge Boral Gypsum Alfa Laval Aga Industries Travel Time Berggruen Car Rentals Pvt. Ltd. Trimurti Cars Pvt. Ltd. Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 31 / December 8, 2011
  32. 32. THANK YOUInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distribute page 32 / December 8, 2011

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