This document summarizes information about using robots to support humans in car assembly. It discusses different robot models from Universal Robots including the UR5, UR10, and UR3. It then covers benefits of human-robot collaboration in car assembly like improved quality, efficiency, and safety. The document outlines a system architecture for robot control and learning from human demonstrations. It also provides details on programming UR robots, their applications in tasks like packaging and assembly, and specifications of the UR10 model.

1. Presented by:- Vinayak Pise(036349)
Rohan Chavan(036306)
Piyush Urane (036273)
Harshawardhan Gavane(036351)
2.4 Understanding Of Robot Application For
Supporting Humans In The Assembly Of Cars
1

2. THE UR5 THE UR10
UR5 IN SHORT
•Automates tasks up to 5
kg(11 lbs)
•Reachradius of up to
850 mm (33.5 in)
UR10 IN SHORT
•Automates tasks up to
10 kg(22 lbs)
•Reachradius of up to
1300mm (51.2 in)
THE UR3
UR3 IN SHORT
•Automates tasksup to 3
kg(6.6 lbs)
•Reachradius of up to
500 mm (19.7 in)
Meet the market’s most
collaborative family
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DIN EN ISO
14644
VDI 2083
https://www.universal-robots.com/products/ur10-robot/
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3. 3

4. Five fast
benefits
foryourbusiness
.
Collaborative
And safe
Fastest
Payback
in the
industryFlexible
Deployment
Easy
Programming
Easy
Set-up
https://www.universal-robots.com/products
4

5. Workflow
Product
component
Assembly sequence plan
Assembly
features
Function
block
execution
Assembly
task
Precedence
constraints
Evaluation
criteria
Robot
control
Function Block Design
Assembly
sources
Assembly
methods
Assembly
Process
planning
Task oriented
assembly process
control
Main flow
5

6. System architecture
Controller
and
Actuators
Robot joint-
(plant)
Feedback
Elements
+
-
(microprocessor controlled)
Input
command
Position
(speed)
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7. Why Human-Robot Collaboration In Car
Assembly?
• More value can be added to the
final product
• Improving the quality of life of
elder or impaired people
• Increasing the efficiency of
people’s work
• No human error and lower
warranty cost
• Consistent performance
• Keep away human from
dangerous and dirty environment
• Ability to switch for next operation
quickly
7

8. Human-robot collaboration: the
advantages
• Maximum flexibility in production
• Relief of employees by performing
ergonomically unfavourable work
steps that could not previously be
automated
• Reduced risk of injuries and
infections
• High-quality performance of
reproducible processes – without
requiring type-specific or
component-relevant investment.
• Increased productivity and
improved system complexity
thanks to integrated sensors
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9. Systematic-level
learning
Trajectory-level
learning
Assembly
State, actions,
tools used
Parts involved
Primitive
actions
Task planner
Robot
execution
Execution
phase
Human
Demonstration
Kinaesthetic
Teaching
Demonstration
phase
Learning phase
Knowledge
base
Knowledge Model
9

10. Programming of UR10 Robot
• Can easily re-program the robot
arm
• Eliminates the need of
expensive third party
programmers
• Polyscope,ACTIN simulation,
RoboDK
• Programs can be stored in
robot arm for recurring tasks
https://www.universal-robots.com/plus/software/#/1011110111111111 10

11. Operating Structure
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12. Applications
PACKAGING AND
PALLETIZING
POLISHING
GLUING,
DISPENSING
AND
WELDING.
PICK AND PLACE
ASSEMBLY
INJECTION
MOLDING
.
SCREW DRIVING
QUALITY INSPECTION
MACHINE TENDING
LAB ANALYSIS
.
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https://www.universal-robots.com/products 12

13. Comparison
MODEL UR10 M-10A
FIGURE
AXIS 6 6
PAYLOAD
10kg
(22.1 lbs)
10kg
(22.1 lbs)
REACH
1300 mm
(51.2”)
1098 mm
(43.2”)
ACCURACY
±0.1mm
(±0.004”)
±0.05mm
(±0.002”)
WEIGHT
28.9 kg
(63.7 lbs)
130 kg
(286 lbs)
SPEED 120º/sec 600º/sec
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14. Technical Details
Performance
Repeatability ±0.1 mm / ± 0.0039 in (4mils)
Ambient temperature range 0-50°C
Power consumption Min 90W,Typical 250W,Max 500W
Specification
Payload 10kg/22 lbs.
Degrees of freedom 6 rotating joint
Programming Polyscope graphical user interface
on 12 inch touchscreen with
mounting
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15. Features
IP classification IP54
Noise 72dB(A)
Robot mounting Any
I/O power supply in tool 12 V/24 V 600 mA in tool
Physical
Footprint ᶲ190mm
Materials Aluminium,PP plastics
Weight with cable 28,9kg/63.7lbs.
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16. Thank you for your attention

17. Appendix
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