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10/02/2012 Slide 1
Customer Perceptions of New
AMI Meters & What
Meter Services Can do
to Help or Hinder the Cause
Prepared by Tom Lawton, TESCO
The Eastern Specialty Company
for the Mid-South Electric Metering Association 2014
2
Session Objectives
• Understand Customer concerns about Smart
Meters and AMI
• Be able to respond as a Utility and as a Utility
Worker
3
Customer Concerns
Real and perceived
• Health - new AMI meter’s will kill my cat or
make me sick
• Safety – new AMI meter’s will burn down my
house
• High Billing – new AMI meter is going to
increase my bill
• Privacy - Big Brother is watching me
4
Health Concerns
• RF Emissions
• We sites and internet information and
misinformation
• Cell Phones vs Meters
• Measuring RF
5
Safety Issues?
For the first time in our collective careers meters have been in
the popular meter in an unflaterring way. Segments of the
general population have the perception that;
• AMI Meters may spontaneously catch
• AMI Meters may blow up
• AMI Meters may disconnect power
by themselves
• AMI meters are “cheap computers” and are not
robust enough for long term outdoor use
6
What regulatory alternatives are out there?
When US Consumers think about electrical safety within their
home they think about licensed electricians and inspectors for
electrical work and the UL Mark for products used within their
home.
• Customer: Why don’t meters have a UL label?
Are the AMI meters safe?
• Utility: Are ANSI standards “tough” enough?
How good is the meter vendor testing?
- Excerpt from PECO News Release October 9, 2012
7
UL Meter Safety Standard 2735
Currently a Draft Standard under review
Scope
All Type S and Type A electric meters rated up to 600
volts and any other type of meter intended for
installation within the enclosure of “complete
equipment”.
Contents
Meter Construction Requirements
Meter Performance
Meter Markings
Standards for Components
8
UL Meter Safety Standard 2735
Meter Construction Requirements
Meter forms as defined in ANSI C12.10 unless
alternate forms are specified by a Utility
Enclosures
Covers
CT’s, internal and external
Batteries
Service Switches
Circuit Boards
UL recognized or tested components
9
UL Meter Safety Standard 2735
Meter Performance Tests
Tests for various fault conditions
How easy to set on fire
Strength of Construction
Some tests from ANSI C12.1 Section 4
10
UL Meter Safety Standard 2735
Component Standards
UL Standards for many meter components will
apply:
• Fuses
• Transformers
• Switches
• Terminal Blocks
• Connectors
11
Issues to Address
• UL is very interested in capitalizing on this opportunity
to regulate electric meters – a market they have been
excluded from in the past by the NFPA
• Draft Standard 2735 was issued without any prior
notification to the ANSI C12 Main Committee despite
assurances that UL would work with and participate
with ANSI to avoid a Standard that contradicts the
complementary ANSI standard
• Manufacturing cost for a meter would increase
significantly – neither the manufacturer nor the end
user are sure how much this cost increase will be or if
the increase is warranted.
12
Challenges of Implementing a UL Standard
• Agreement on a common standard by UL and ANSI
• Meter vendor acceptance of the new standard
• Coordination of UL and ANSI testing of meters
• Lead Time and Cost of UL listing
• Need for ANSI Testing in the shadow of a UL Standard
• UL part of new meter certification process
• UL part of new component selection
and design changes
13
Pro’s and Con’s of a UL Mark
on Electric Meters
Pro’s
• Greater perception of safety by the general public
• Outside inspection to maintain certification
• All changes to meter construction are monitored
and approved by an outside group
14
Pro’s and Con’s of a UL Mark
on Electric Meters
Con’s
• Greater cost to Utility and Utility customers
• Slower innovation for meters
• Potential for short term meter shortages after
implementation
• Potential for fewer meter vendors and options for
Utilities
15
Use of UL as an Independent Test Lab
Current involvement of UL in the metering space
• Independent Test Lab to run ANSI tests
• Independent Test Lab to run customer specific tests
• Independent Test Lab to recommend and run safety
tests on any metering product
16
• Pitted and discolored meter blades
• Melted plastic around one or more of the meter
stabs (typically the plastic around one stab is
where the deformation starts)
• Pitted and discolored socket jaws
• Loss of spring tension in the socket jaws
Searching for Hot Sockets - Common Features
and Common Sources of Concern
17
Hot Socket Simulation Fixture
Click to view video
18
Slide 18
19
Slide 19
Temperature Rise Data
20
Jaws with intermittent
connections will arc to the
meter blade resulting in
pitting on the blade.
Blade shows early signs
of arcing.
Tin Melts at 232ºC which
is lower than the 350ºC
base plate plastic.
Slide 20
Jaw to Blade Arcing
21
21
Tin burned off
Blade hole due to arcing
to jaw – Copper melts at
1040ºC (1900ºF)
AX-SD base thermoset
plastic melts at 960ºC
(1760ºF)
Severe Arcing Jaw to Blade
22
Slide 22
What are the necessary ingredients
for a hot socket?
There are three necessary ingredients to create a hot socket (Note: We are not
suggesting that we have simulated or even understand all causes for all hot sockets
and meter related fires, but rather that we have simulated and understand the causes
behind most hot sockets and meter related fires);
• Loss of jaw tension in at least
one of the socket jaws.
• Vibration (or other catalyst
to initiate arcing)
• Minimal load present
23
Slide 23
Reviewing the data and learning
from the data
• Repeated meter insertions degrades the tension in the socket jaws (see graph), but not to
dangerous levels
• Exposure to elevated temperatures rapidly degrades the socket jaw tension to dangerous levels
(see graph)
• Visual inspection will catch some but not all dangerous socket jaws
• Arcing creates the heat
• Exposure to elevated temperatures has a cumulative effect on the meter socket jaw
• Relatively small vibration can initiate arcing
24
Slide 24
25
Slide 25
Field Inspection of Sockets
Best Practices
• Example field check list
– Gaps in meter socket jaws
– Discoloration of one jaw vs. the other three
– Signs of melted or deformed plastic on meter
base
– Pitting of either meter blade or socket jaw
– Loss of tension in meter socket jaws
– Check condition of wire insulation and
connections to meter jaws
– Check the overall condition of the box, socket,
meter and how they attach to each other and the
building.
– Look for signs of tampering
– Look for signs of water or debris inside of the
meter can
26
Slide 26
• Most AMI deployments utilize third party contractors to handle residential and some
self contained non-2S services.
• After to or prior to AMI deployments, Utility personnel typically see these sockets
• Transformer rated meters typically handled by the meter service department of the
utility.
• Hot socket concerns with lever by-pass sockets used on 3-phase meters are
extremely rare.
Who Sees Hot Sockets?
27
Slide 27
• Easiest resolution is to replace the damaged jaw.
• Never try and repair a damaged jaw. The tension in the
damaged jaw will not return simply by taking a pair of pliers
and closing the jaw tighter.
• Either the entire box should be replaced or the damaged jaw
(assuming the wiring and other jaws are deemed safe through
the rest of the inspection.)
What can be done once a hot
socket is identified?
28
Slide 28
Base Line Data Electro Mechanical meters vs solid state vs the
latest generation of meters designed with hot sockets in mind
• At the start of our laboratory investigation the oldest electro mechanical meters withstood hot
sockets the best
• The latest vintage solid state meters withstood hot sockets the least.
• Over the course of the past twelve months some meter manufacturers have begun to release 2S
meters designed to withstand hot sockets and some have even begun to put temperature
sensing closer to the meter blades instead of only on the metrology boards.
• One meter vendor’s service switch meter has used high temperature base plate plastic since it
was launched in 2008.)
29
High Bills
• Bill increases after a meter installation is
always perceived as a new meter issue – this
has always been true.
• Public is now more aware that a new meter is
going on their house and any increase in their
bill is immediately linked to the new meter and
not to a change in usage.
30
Privacy Issue–Big Brother is watching me
The utility knows everything I am doing
Current involvement of UL in the metering space
• The utility will know everything I am doing
• My every move can be tracked
• I will never have any privacy again
31
Privacy Issues – real or imagined
Potential Responses
• There is no two way communication unless the
consumer has equipment in the house to talk to the
meter
• This would be rate based
• The information available from the internet is far
more of a privacy invastion
• The phone utility knows who you are talking to
• The electric utility only knows how much energy
you are using
32
Please feel free to call or e-mail any questions
Tom Lawton
Tom.Lawton@TescoMeterManager.com 215-688-0298 (cell)
THE EASTERN SPECIALTY COMPANY
Questions?

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Customer Perceptions of New AMI Meters & What Meter Services Can Do to Help of Hinder the Cause

  • 1. 1 10/02/2012 Slide 1 Customer Perceptions of New AMI Meters & What Meter Services Can do to Help or Hinder the Cause Prepared by Tom Lawton, TESCO The Eastern Specialty Company for the Mid-South Electric Metering Association 2014
  • 2. 2 Session Objectives • Understand Customer concerns about Smart Meters and AMI • Be able to respond as a Utility and as a Utility Worker
  • 3. 3 Customer Concerns Real and perceived • Health - new AMI meter’s will kill my cat or make me sick • Safety – new AMI meter’s will burn down my house • High Billing – new AMI meter is going to increase my bill • Privacy - Big Brother is watching me
  • 4. 4 Health Concerns • RF Emissions • We sites and internet information and misinformation • Cell Phones vs Meters • Measuring RF
  • 5. 5 Safety Issues? For the first time in our collective careers meters have been in the popular meter in an unflaterring way. Segments of the general population have the perception that; • AMI Meters may spontaneously catch • AMI Meters may blow up • AMI Meters may disconnect power by themselves • AMI meters are “cheap computers” and are not robust enough for long term outdoor use
  • 6. 6 What regulatory alternatives are out there? When US Consumers think about electrical safety within their home they think about licensed electricians and inspectors for electrical work and the UL Mark for products used within their home. • Customer: Why don’t meters have a UL label? Are the AMI meters safe? • Utility: Are ANSI standards “tough” enough? How good is the meter vendor testing? - Excerpt from PECO News Release October 9, 2012
  • 7. 7 UL Meter Safety Standard 2735 Currently a Draft Standard under review Scope All Type S and Type A electric meters rated up to 600 volts and any other type of meter intended for installation within the enclosure of “complete equipment”. Contents Meter Construction Requirements Meter Performance Meter Markings Standards for Components
  • 8. 8 UL Meter Safety Standard 2735 Meter Construction Requirements Meter forms as defined in ANSI C12.10 unless alternate forms are specified by a Utility Enclosures Covers CT’s, internal and external Batteries Service Switches Circuit Boards UL recognized or tested components
  • 9. 9 UL Meter Safety Standard 2735 Meter Performance Tests Tests for various fault conditions How easy to set on fire Strength of Construction Some tests from ANSI C12.1 Section 4
  • 10. 10 UL Meter Safety Standard 2735 Component Standards UL Standards for many meter components will apply: • Fuses • Transformers • Switches • Terminal Blocks • Connectors
  • 11. 11 Issues to Address • UL is very interested in capitalizing on this opportunity to regulate electric meters – a market they have been excluded from in the past by the NFPA • Draft Standard 2735 was issued without any prior notification to the ANSI C12 Main Committee despite assurances that UL would work with and participate with ANSI to avoid a Standard that contradicts the complementary ANSI standard • Manufacturing cost for a meter would increase significantly – neither the manufacturer nor the end user are sure how much this cost increase will be or if the increase is warranted.
  • 12. 12 Challenges of Implementing a UL Standard • Agreement on a common standard by UL and ANSI • Meter vendor acceptance of the new standard • Coordination of UL and ANSI testing of meters • Lead Time and Cost of UL listing • Need for ANSI Testing in the shadow of a UL Standard • UL part of new meter certification process • UL part of new component selection and design changes
  • 13. 13 Pro’s and Con’s of a UL Mark on Electric Meters Pro’s • Greater perception of safety by the general public • Outside inspection to maintain certification • All changes to meter construction are monitored and approved by an outside group
  • 14. 14 Pro’s and Con’s of a UL Mark on Electric Meters Con’s • Greater cost to Utility and Utility customers • Slower innovation for meters • Potential for short term meter shortages after implementation • Potential for fewer meter vendors and options for Utilities
  • 15. 15 Use of UL as an Independent Test Lab Current involvement of UL in the metering space • Independent Test Lab to run ANSI tests • Independent Test Lab to run customer specific tests • Independent Test Lab to recommend and run safety tests on any metering product
  • 16. 16 • Pitted and discolored meter blades • Melted plastic around one or more of the meter stabs (typically the plastic around one stab is where the deformation starts) • Pitted and discolored socket jaws • Loss of spring tension in the socket jaws Searching for Hot Sockets - Common Features and Common Sources of Concern
  • 17. 17 Hot Socket Simulation Fixture Click to view video
  • 20. 20 Jaws with intermittent connections will arc to the meter blade resulting in pitting on the blade. Blade shows early signs of arcing. Tin Melts at 232ºC which is lower than the 350ºC base plate plastic. Slide 20 Jaw to Blade Arcing
  • 21. 21 21 Tin burned off Blade hole due to arcing to jaw – Copper melts at 1040ºC (1900ºF) AX-SD base thermoset plastic melts at 960ºC (1760ºF) Severe Arcing Jaw to Blade
  • 22. 22 Slide 22 What are the necessary ingredients for a hot socket? There are three necessary ingredients to create a hot socket (Note: We are not suggesting that we have simulated or even understand all causes for all hot sockets and meter related fires, but rather that we have simulated and understand the causes behind most hot sockets and meter related fires); • Loss of jaw tension in at least one of the socket jaws. • Vibration (or other catalyst to initiate arcing) • Minimal load present
  • 23. 23 Slide 23 Reviewing the data and learning from the data • Repeated meter insertions degrades the tension in the socket jaws (see graph), but not to dangerous levels • Exposure to elevated temperatures rapidly degrades the socket jaw tension to dangerous levels (see graph) • Visual inspection will catch some but not all dangerous socket jaws • Arcing creates the heat • Exposure to elevated temperatures has a cumulative effect on the meter socket jaw • Relatively small vibration can initiate arcing
  • 25. 25 Slide 25 Field Inspection of Sockets Best Practices • Example field check list – Gaps in meter socket jaws – Discoloration of one jaw vs. the other three – Signs of melted or deformed plastic on meter base – Pitting of either meter blade or socket jaw – Loss of tension in meter socket jaws – Check condition of wire insulation and connections to meter jaws – Check the overall condition of the box, socket, meter and how they attach to each other and the building. – Look for signs of tampering – Look for signs of water or debris inside of the meter can
  • 26. 26 Slide 26 • Most AMI deployments utilize third party contractors to handle residential and some self contained non-2S services. • After to or prior to AMI deployments, Utility personnel typically see these sockets • Transformer rated meters typically handled by the meter service department of the utility. • Hot socket concerns with lever by-pass sockets used on 3-phase meters are extremely rare. Who Sees Hot Sockets?
  • 27. 27 Slide 27 • Easiest resolution is to replace the damaged jaw. • Never try and repair a damaged jaw. The tension in the damaged jaw will not return simply by taking a pair of pliers and closing the jaw tighter. • Either the entire box should be replaced or the damaged jaw (assuming the wiring and other jaws are deemed safe through the rest of the inspection.) What can be done once a hot socket is identified?
  • 28. 28 Slide 28 Base Line Data Electro Mechanical meters vs solid state vs the latest generation of meters designed with hot sockets in mind • At the start of our laboratory investigation the oldest electro mechanical meters withstood hot sockets the best • The latest vintage solid state meters withstood hot sockets the least. • Over the course of the past twelve months some meter manufacturers have begun to release 2S meters designed to withstand hot sockets and some have even begun to put temperature sensing closer to the meter blades instead of only on the metrology boards. • One meter vendor’s service switch meter has used high temperature base plate plastic since it was launched in 2008.)
  • 29. 29 High Bills • Bill increases after a meter installation is always perceived as a new meter issue – this has always been true. • Public is now more aware that a new meter is going on their house and any increase in their bill is immediately linked to the new meter and not to a change in usage.
  • 30. 30 Privacy Issue–Big Brother is watching me The utility knows everything I am doing Current involvement of UL in the metering space • The utility will know everything I am doing • My every move can be tracked • I will never have any privacy again
  • 31. 31 Privacy Issues – real or imagined Potential Responses • There is no two way communication unless the consumer has equipment in the house to talk to the meter • This would be rate based • The information available from the internet is far more of a privacy invastion • The phone utility knows who you are talking to • The electric utility only knows how much energy you are using
  • 32. 32 Please feel free to call or e-mail any questions Tom Lawton Tom.Lawton@TescoMeterManager.com 215-688-0298 (cell) THE EASTERN SPECIALTY COMPANY Questions?