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Physical Principles related to Engine 
Operation 
1 
Energy conversion 
Atmospheric pressure 
Vacuum 
Pressure 
The relationship between temperature, pressure and 
volume. 
The three states of matter.
Energy Conversion 
Engines take heat energy 
and convert it into 
mechanical energy. 
Motors take electrical 
energy and convert it into 
mechanical energy. 
2
Basic Parts of the Gasoline Engine 
3 
Cylinder block 
Piston 
Piston rings 
Piston pin 
Connecting rod 
Crankshaft 
Cylinder head 
Intake valve 
Exhaust valve 
Camshaft 
Timing gears 
Spark plug
Cylinder Block 
Basic frame of gasoline 
engine. 
Contains the cylinder. 
4
Piston 
A sliding plug that 
harnesses the force of the 
burning gases in the 
cylinder. 
5
Piston Rings 
The rings seal the 
compression gases above 
the piston keep the oil 
below the piston rings. 
6
Piston Pins 
Also known as the wrist 
pin, it connects the piston 
to the small end of the 
connecting rod. 
It transfers the force and 
allows the rod to swing 
back and forth. 
7
Connecting Rod 
Connects the piston and piston pin 
to the crankshaft. 
8
Crankshaft 
Along the the piston pin 
and connecting rod it 
converts the up and down 
motion (reciprocating) of 
the engine to spinning 
(rotary) motion. 
9
V Crank VS W Crank 
10
Flywheel 
Carries the inertia when there is 
no power stroke. 
11
Lower End Action 
12
Cylinder Head 
Forms the top of the 
combustion chamber. 
Contains the valves, the 
passageways for the fuel 
mixture to move in and 
out of the engine. 
13
W Head 
14
Intake and Exhaust Valves 
Doorway that lets the 
gases in and out of the 
engine. 
15
Camshaft 
Through the use of an 
eccentric the cam lobes 
push the valves open. 
The valve springs close 
them. 
16
Timing Gears 
These gears drive the 
camshaft from the 
crankshaft. 
17
Spark Plug 
Electric match used to 
begin the combustion 
process of burning air and 
gasoline to create heat. 
18
Engine Related Terms 
19 
TDC (top dead center) 
BDC (bottom dead center) 
Stroke 
Bore 
Revolution 
Compression Ratio 
Displacement 
Cycle
Four Stroke Cycle 
20 
Intake 
Compression 
Power 
Exhaust
Intake Stroke 
Intake valve opens. 
Piston moves down, ½ turn of 
crankshaft. 
A vacuum is created in the 
cylinder. 
Atmospheric pressure pushes 
the air/fuel mixture into the 
cylinder. 
21
Compression Stroke 
Valves close. 
Piston moves up, ½ turn 
of crankshaft. 
Air/fuel mixture is 
compressed. 
Fuel starts to vaporize 
and heat begins to build. 
22
Power Stroke 
Valves remain closed. 
Spark plug fires igniting 
fuel mixture. 
Piston moves down, ½ 
turn of crankshaft. 
Heat is converted to 
mechanical energy. 
23
Exhaust Stroke 
Exhaust valve opens. 
Piston move up, 
crankshaft makes ½ turn. 
Exhaust gases are pushed 
out polluting the 
atmosphere. 
24
Four Stroke Cycle Animation 
25
Two Stroke Animation 
26
Rotary Engine 
27
Diesel Animation 
28
Diesel 2 stroke 
29
Diesel 
30
Why not diesel? 
31 
1. Diesel engines, because they have much 
higher compression ratios (20:1 for a typical 
diesel vs. 8:1 for a typical gasoline engine), 
tend to be heavier than an equivalent gasoline 
engine. 
2. Diesel engines also tend to be more expensive.
Why not diesel? 
32 
3. Diesel engines, because of the weight and 
compression ratio, tend to have lower 
maximum RPM ranges than gasoline 
engines (see Question 381 for details). This 
makes diesel engines high torque rather 
than high horsepower, and that tends to 
make diesel cars slow in terms of 
acceleration. 
4. Diesel engines must be fuel injected, and in 
the past fuel injection was expensive and 
less reliable
Why not diesel? 
33 
5. Diesel engines tend to produce more smoke 
and "smell funny". 
6. Diesel engines are harder to start in cold 
weather, and if they contain glow plugs, 
diesel engines can require you to wait 
before starting the engine so the glow plugs 
can heat up. 
7. Diesel engines are much noisier and tend to 
vibrate. 
8. Diesel fuel is less readily available than 
gasoline
Why not diesel? 
34 
One or two of these disadvantages would be 
OK, but a group of disadvantages this large is 
a big deterrent for lots of people.
Advantages 
35 
The two things working in favor of diesel engines 
are better fuel economy and longer engine life. 
Both of these advantages mean that, over the life 
of the engine, you will tend to save money with a 
diesel. However, you also have to take the initial 
high cost of the engine into account. You have to 
own and operate a diesel engine for a fairly long 
time before the fuel economy overcomes the 
increased purchase price of the engine. The 
equation works great in a big diesel tractor-trailer 
rig that is running 400 miles every day, but it is 
not nearly so beneficial in a passenger car.
The Cycle 
36 
How many revolutions of the crankshaft does it take to 
complete the four strokes? 
If an engine idles at 500 rpm, how many power strokes occur 
per minute? 
How many power strokes per second? 
How about at 5000 rpm or 10,000 rpm?

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Four stroke theory 2

  • 1. Physical Principles related to Engine Operation 1 Energy conversion Atmospheric pressure Vacuum Pressure The relationship between temperature, pressure and volume. The three states of matter.
  • 2. Energy Conversion Engines take heat energy and convert it into mechanical energy. Motors take electrical energy and convert it into mechanical energy. 2
  • 3. Basic Parts of the Gasoline Engine 3 Cylinder block Piston Piston rings Piston pin Connecting rod Crankshaft Cylinder head Intake valve Exhaust valve Camshaft Timing gears Spark plug
  • 4. Cylinder Block Basic frame of gasoline engine. Contains the cylinder. 4
  • 5. Piston A sliding plug that harnesses the force of the burning gases in the cylinder. 5
  • 6. Piston Rings The rings seal the compression gases above the piston keep the oil below the piston rings. 6
  • 7. Piston Pins Also known as the wrist pin, it connects the piston to the small end of the connecting rod. It transfers the force and allows the rod to swing back and forth. 7
  • 8. Connecting Rod Connects the piston and piston pin to the crankshaft. 8
  • 9. Crankshaft Along the the piston pin and connecting rod it converts the up and down motion (reciprocating) of the engine to spinning (rotary) motion. 9
  • 10. V Crank VS W Crank 10
  • 11. Flywheel Carries the inertia when there is no power stroke. 11
  • 13. Cylinder Head Forms the top of the combustion chamber. Contains the valves, the passageways for the fuel mixture to move in and out of the engine. 13
  • 15. Intake and Exhaust Valves Doorway that lets the gases in and out of the engine. 15
  • 16. Camshaft Through the use of an eccentric the cam lobes push the valves open. The valve springs close them. 16
  • 17. Timing Gears These gears drive the camshaft from the crankshaft. 17
  • 18. Spark Plug Electric match used to begin the combustion process of burning air and gasoline to create heat. 18
  • 19. Engine Related Terms 19 TDC (top dead center) BDC (bottom dead center) Stroke Bore Revolution Compression Ratio Displacement Cycle
  • 20. Four Stroke Cycle 20 Intake Compression Power Exhaust
  • 21. Intake Stroke Intake valve opens. Piston moves down, ½ turn of crankshaft. A vacuum is created in the cylinder. Atmospheric pressure pushes the air/fuel mixture into the cylinder. 21
  • 22. Compression Stroke Valves close. Piston moves up, ½ turn of crankshaft. Air/fuel mixture is compressed. Fuel starts to vaporize and heat begins to build. 22
  • 23. Power Stroke Valves remain closed. Spark plug fires igniting fuel mixture. Piston moves down, ½ turn of crankshaft. Heat is converted to mechanical energy. 23
  • 24. Exhaust Stroke Exhaust valve opens. Piston move up, crankshaft makes ½ turn. Exhaust gases are pushed out polluting the atmosphere. 24
  • 25. Four Stroke Cycle Animation 25
  • 31. Why not diesel? 31 1. Diesel engines, because they have much higher compression ratios (20:1 for a typical diesel vs. 8:1 for a typical gasoline engine), tend to be heavier than an equivalent gasoline engine. 2. Diesel engines also tend to be more expensive.
  • 32. Why not diesel? 32 3. Diesel engines, because of the weight and compression ratio, tend to have lower maximum RPM ranges than gasoline engines (see Question 381 for details). This makes diesel engines high torque rather than high horsepower, and that tends to make diesel cars slow in terms of acceleration. 4. Diesel engines must be fuel injected, and in the past fuel injection was expensive and less reliable
  • 33. Why not diesel? 33 5. Diesel engines tend to produce more smoke and "smell funny". 6. Diesel engines are harder to start in cold weather, and if they contain glow plugs, diesel engines can require you to wait before starting the engine so the glow plugs can heat up. 7. Diesel engines are much noisier and tend to vibrate. 8. Diesel fuel is less readily available than gasoline
  • 34. Why not diesel? 34 One or two of these disadvantages would be OK, but a group of disadvantages this large is a big deterrent for lots of people.
  • 35. Advantages 35 The two things working in favor of diesel engines are better fuel economy and longer engine life. Both of these advantages mean that, over the life of the engine, you will tend to save money with a diesel. However, you also have to take the initial high cost of the engine into account. You have to own and operate a diesel engine for a fairly long time before the fuel economy overcomes the increased purchase price of the engine. The equation works great in a big diesel tractor-trailer rig that is running 400 miles every day, but it is not nearly so beneficial in a passenger car.
  • 36. The Cycle 36 How many revolutions of the crankshaft does it take to complete the four strokes? If an engine idles at 500 rpm, how many power strokes occur per minute? How many power strokes per second? How about at 5000 rpm or 10,000 rpm?