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Physical principles related to operation 
Basic parts of the engine assembly 
Four stroke operating theory 
1
Physical Principles related to 
Engine Operation 
Energy conversion 
Atmospheric pressure 
Vacuum 
Pressure 
The relationship between temperature, 
pressure and volume. 
The three states of matter. 
2
3 
Energy Conversion 
Engines take heat 
energy and convert 
it into mechanical 
energy. 
Motors take 
electrical energy 
and convert it into 
mechanical energy.
Basic Parts of the Gasoline 
Engine 
4 
Cylinder block 
Piston 
Piston rings 
Piston pin 
Connecting rod 
Crankshaft 
Cylinder head 
Intake valve 
Exhaust valve 
Camshaft 
Timing gears 
Spark plug
5 
Cylinder Block 
Basic frame of 
gasoline engine. 
Contains the 
cylinder.
6 
Piston 
A sliding plug that 
harnesses the force 
of the burning gases 
in the cylinder.
7 
Piston Rings 
The rings seal the 
compression gases 
above the piston 
keep the oil below 
the piston rings.
8 
Piston Pins 
Also known as the 
wrist pin, it connects 
the piston to the 
small end of the 
connecting rod. 
It transfers the force 
and allows the rod to 
swing back and 
forth.
9 
Connecting Rod 
Connects the piston 
and piston pin to the 
crankshaft.
10 
Crankshaft 
Along the the piston 
pin and connecting 
rod it converts the 
up and down motion 
(reciprocating) of the 
engine to spinning 
(rotary) motion.
11 
V Crank VS W Crank
12 
Flywheel 
Carries the inertia 
when there is no 
power stroke.
13 
Lower End Action
14 
Cylinder Head 
Forms the top of the 
combustion 
chamber. 
Contains the valves, 
the passageways for 
the fuel mixture to 
move in and out of 
the engine.
15 
W Head
Intake and Exhaust Valves 
16 
Doorway that lets 
the gases in and out 
of the engine.
17 
Camshaft 
Through the use of 
an eccentric the cam 
lobes push the 
valves open. 
The valve springs 
close them.
18 
Timing Gears 
These gears drive 
the camshaft from 
the crankshaft.
19 
Spark Plug 
Electric match used 
to begin the 
combustion process 
of burning air and 
gasoline to create 
heat.
20 
Engine Related Terms 
TDC (top dead center) 
BDC (bottom dead center) 
Stroke 
Bore 
Revolution 
Compression Ratio 
Displacement 
Cycle
21 
Four Stroke Cycle 
Intake 
Compression 
Power 
Exhaust
22 
Intake Stroke 
Intake valve opens. 
Piston moves down, ½ 
turn of crankshaft. 
A vacuum is created in 
the cylinder. 
Atmospheric pressure 
pushes the air/fuel 
mixture into the 
cylinder.
23 
Compression Stroke 
Valves close. 
Piston moves up, ½ 
turn of crankshaft. 
Air/fuel mixture is 
compressed. 
Fuel starts to 
vaporize and heat 
begins to build.
24 
Power Stroke 
Valves remain 
closed. 
Spark plug fires 
igniting fuel mixture. 
Piston moves down, 
½ turn of crankshaft. 
Heat is converted to 
mechanical energy.
25 
Exhaust Stroke 
Exhaust valve 
opens. 
Piston move up, 
crankshaft makes ½ 
turn. 
Exhaust gases are 
pushed out polluting 
the atmosphere.
Four Stroke Cycle Animation 
26
27 
Two Stroke Animation
28 
Rotary Engine
29 
Diesel Animation
30 
Diesel 2 stroke
31 
Diesel
Why not diesel? 
1. Diesel engines, because they have 
much higher compression ratios (20:1 
for a typical diesel vs. 8:1 for a typical 
gasoline engine), tend to be heavier 
than an equivalent gasoline engine. 
2. Diesel engines also tend to be more 
32 
expensive.
Why not diesel? 
3. Diesel engines, because of the weight and 
compression ratio, tend to have lower 
maximum RPM ranges than gasoline 
engines (see Question 381 for details). This 
makes diesel engines high torque rather 
than high horsepower, and that tends to 
make diesel cars slow in terms of 
acceleration. 
4. Diesel engines must be fuel injected, and in 
the past fuel injection was expensive and 
less reliable 
33
Why not diesel? 
5. Diesel engines tend to produce more smoke 
34 
and "smell funny". 
6. Diesel engines are harder to start in cold 
weather, and if they contain glow plugs, 
diesel engines can require you to wait 
before starting the engine so the glow plugs 
can heat up. 
7. Diesel engines are much noisier and tend to 
vibrate. 
8. Diesel fuel is less readily available than 
gasoline
35 
Why not diesel? 
One or two of these disadvantages would be 
OK, but a group of disadvantages this large is 
a big deterrent for lots of people.
36 
Advantages 
The two things working in favor of diesel 
engines are better fuel economy and longer 
engine life. Both of these advantages mean 
that, over the life of the engine, you will tend 
to save money with a diesel. However, you 
also have to take the initial high cost of the 
engine into account. You have to own and 
operate a diesel engine for a fairly long time 
before the fuel economy overcomes the 
increased purchase price of the engine. The 
equation works great in a big diesel tractor-trailer 
rig that is running 400 miles every day, 
but it is not nearly so beneficial in a 
passenger car.
The Cycle 
How many revolutions of the crankshaft 
does it take to complete the four 
strokes? 
If an engine idles at 500 rpm, how many 
power strokes occur per minute? 
How many power strokes per second? 
How about at 5000 rpm or 10,000 rpm? 
37

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four stroke theory

  • 1. Physical principles related to operation Basic parts of the engine assembly Four stroke operating theory 1
  • 2. Physical Principles related to Engine Operation Energy conversion Atmospheric pressure Vacuum Pressure The relationship between temperature, pressure and volume. The three states of matter. 2
  • 3. 3 Energy Conversion Engines take heat energy and convert it into mechanical energy. Motors take electrical energy and convert it into mechanical energy.
  • 4. Basic Parts of the Gasoline Engine 4 Cylinder block Piston Piston rings Piston pin Connecting rod Crankshaft Cylinder head Intake valve Exhaust valve Camshaft Timing gears Spark plug
  • 5. 5 Cylinder Block Basic frame of gasoline engine. Contains the cylinder.
  • 6. 6 Piston A sliding plug that harnesses the force of the burning gases in the cylinder.
  • 7. 7 Piston Rings The rings seal the compression gases above the piston keep the oil below the piston rings.
  • 8. 8 Piston Pins Also known as the wrist pin, it connects the piston to the small end of the connecting rod. It transfers the force and allows the rod to swing back and forth.
  • 9. 9 Connecting Rod Connects the piston and piston pin to the crankshaft.
  • 10. 10 Crankshaft Along the the piston pin and connecting rod it converts the up and down motion (reciprocating) of the engine to spinning (rotary) motion.
  • 11. 11 V Crank VS W Crank
  • 12. 12 Flywheel Carries the inertia when there is no power stroke.
  • 13. 13 Lower End Action
  • 14. 14 Cylinder Head Forms the top of the combustion chamber. Contains the valves, the passageways for the fuel mixture to move in and out of the engine.
  • 16. Intake and Exhaust Valves 16 Doorway that lets the gases in and out of the engine.
  • 17. 17 Camshaft Through the use of an eccentric the cam lobes push the valves open. The valve springs close them.
  • 18. 18 Timing Gears These gears drive the camshaft from the crankshaft.
  • 19. 19 Spark Plug Electric match used to begin the combustion process of burning air and gasoline to create heat.
  • 20. 20 Engine Related Terms TDC (top dead center) BDC (bottom dead center) Stroke Bore Revolution Compression Ratio Displacement Cycle
  • 21. 21 Four Stroke Cycle Intake Compression Power Exhaust
  • 22. 22 Intake Stroke Intake valve opens. Piston moves down, ½ turn of crankshaft. A vacuum is created in the cylinder. Atmospheric pressure pushes the air/fuel mixture into the cylinder.
  • 23. 23 Compression Stroke Valves close. Piston moves up, ½ turn of crankshaft. Air/fuel mixture is compressed. Fuel starts to vaporize and heat begins to build.
  • 24. 24 Power Stroke Valves remain closed. Spark plug fires igniting fuel mixture. Piston moves down, ½ turn of crankshaft. Heat is converted to mechanical energy.
  • 25. 25 Exhaust Stroke Exhaust valve opens. Piston move up, crankshaft makes ½ turn. Exhaust gases are pushed out polluting the atmosphere.
  • 26. Four Stroke Cycle Animation 26
  • 27. 27 Two Stroke Animation
  • 30. 30 Diesel 2 stroke
  • 32. Why not diesel? 1. Diesel engines, because they have much higher compression ratios (20:1 for a typical diesel vs. 8:1 for a typical gasoline engine), tend to be heavier than an equivalent gasoline engine. 2. Diesel engines also tend to be more 32 expensive.
  • 33. Why not diesel? 3. Diesel engines, because of the weight and compression ratio, tend to have lower maximum RPM ranges than gasoline engines (see Question 381 for details). This makes diesel engines high torque rather than high horsepower, and that tends to make diesel cars slow in terms of acceleration. 4. Diesel engines must be fuel injected, and in the past fuel injection was expensive and less reliable 33
  • 34. Why not diesel? 5. Diesel engines tend to produce more smoke 34 and "smell funny". 6. Diesel engines are harder to start in cold weather, and if they contain glow plugs, diesel engines can require you to wait before starting the engine so the glow plugs can heat up. 7. Diesel engines are much noisier and tend to vibrate. 8. Diesel fuel is less readily available than gasoline
  • 35. 35 Why not diesel? One or two of these disadvantages would be OK, but a group of disadvantages this large is a big deterrent for lots of people.
  • 36. 36 Advantages The two things working in favor of diesel engines are better fuel economy and longer engine life. Both of these advantages mean that, over the life of the engine, you will tend to save money with a diesel. However, you also have to take the initial high cost of the engine into account. You have to own and operate a diesel engine for a fairly long time before the fuel economy overcomes the increased purchase price of the engine. The equation works great in a big diesel tractor-trailer rig that is running 400 miles every day, but it is not nearly so beneficial in a passenger car.
  • 37. The Cycle How many revolutions of the crankshaft does it take to complete the four strokes? If an engine idles at 500 rpm, how many power strokes occur per minute? How many power strokes per second? How about at 5000 rpm or 10,000 rpm? 37