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Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ.
SUDHEER NANDI
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ.
Major Subjected
1. Experimental Technique.
2. Failure Analysis.
3.Advanced Material Technology .
4.Thermal Power plant Engineering.
5.Application Computational Fluid Dynamic
6. Advanced Automobile Technology
7.Sustainable Energy.
Master of Technology in Titled Engineering Analysis & Design
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ.
Experimental Technique.
• Experimentation can be defined as -an operation or procedure carried out unde
r controlled conditions in order to discover an unknown effect or law, to test or
establish a hypothesis, or to illustrate a known law.‖
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ.
Failure Analysis
The Word Failure Analysis is methods of forensic Engineering are especially valuable in tracing product d
efects and flaws.
Most failures can in the end be traced back to a
root causes of the type of human errors of any
kind. For example, human errors in:
Use studies
Requirement analysis / setting
Configuration control
Assumptions
Calculations / simulations / FEM analysis/Desig
n
Design drawings
Testing (incorrect load settings or failure measu
rement)
Statistical analysis &Manufacturing
Quality control Maintenance
Maintenance manuals
Incorrect feedback of information,etc
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ.
PHYSICAL MECHANICAL ELECTRO-
CHEMICAL
TECHNOLOGICAL
• Extractive
• Casting
• Metal Forming
• Welding
• Powder Metallurgy
• Machining
• Structure
• Physical
Properties
• Deformation
Behaviour • Thermodynamics
• Chemistry
• Corrosion
Advanced Material Technology
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ.
Application Computational Fluid Dynamics CFD
• CFD has lagged behind developments in stress analysis codes
• Powerful computers now make CFD more accessible
• Advantages of CFD over experiments
– reduction in lead time and costs of new designs
– ability to study systems where controlled experiments are difficult to perform (large
systems)
– ability to study systems under hazardous conditions at and beyond normal performa
nce limits
– detail of results
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 7
Where is CFD used?
• Where is CFD used
?
• Aerospace
• Automotive
• Biomedical
• Chemical Processi
ng
• HVAC
• Hydraulics
• Marine
• Oil & Gas
• Power Generation
• Sports
F18 Store Separation
Temperature and natural conv
ection currents in the eye follo
wing laser heating.
Aerospace
Automotive
Biomedical
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 8
Polymerization reactor vessel - prediction
of flow separation and residence time effec
ts.
Streamlines for workstation ve
ntilation
• Where is CFD used?
• Aerospace
• Automotive
• Biomedical
• Chemical Processi
ng
• HVAC
• Hydraulics
• Marine
• Oil & Gas
• Power Generation
• Sports
HVAC
Chemical Processing
Hydraulics
Where is CFD used?
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 9
Thermal Power plant Engineering
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 10
Thermal Power plant
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 11
MECHANICAL work In Thermal Plant
Boiler.
Furnace.
Turbine.
Super Heater & Re- Heater.
PA,FD & ID Fan.
Cooling Tower
Thermography (system)
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 12
Advanced Automobile Technology
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ.
• Virtual and Physical Testing
13
Component testing approach:
 Derive loading for demonstrator using
“Real Road” vehicle test
 Set up simulation model for reference
module
 Find clamping conditions and loading f
or reference module
 Evaluate simulation models based on r
eference tests
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 14
New Materials Characterization for Failure Prediction
Work tasks:
Test of shear-tension specimens with v
arious joining techniques
curves are derived from fatigue tests of s
pecimens
Create a model to simulate the fatigue b
ehaviour of joints based on FE analyses a
nd material’s data
Validate the model based on experiment
al data (measured strains)
Data characterising the crash behaviour
are derived from high-speed tensile test
Static and dynamic hat profile componen
t tests
The results of tests will optimize the vir
tual simulation model
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 15
Life Cycle Analysis LCA
LCA tasks:
Mapping of materials with SLC labels to GaBi
processes
Integration of a fuzzy logic module to calculate
credits for recycling
Automated calculation of LCA results
Generation of an application executable with c
ommand line parameters that offers completely
automated LCA result generation from CAD.
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ.
Sustainable Energy Technologies
 Renewable energy technologies
 Sustainable habitats
 Industrial energy efficiency
 Waste management and waste to energy
Photovoltaics
Biomass and bioenergy
Other areas such as
wind
geothermal
ocean
concentrated solar thermal
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 17
A smart, sustainable energy system
Centralised fuel production,
power and storage
Renewable energy resources
EV
Co-generation
Smart energy
system control
Distributed
energy resources
Surplus heat
H vehicle2
A sustainable energy system is a smarter,
more unified and integrated energy system
Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 18
Thank you for your
attention

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Lab seminar

  • 1. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. SUDHEER NANDI
  • 2. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. Major Subjected 1. Experimental Technique. 2. Failure Analysis. 3.Advanced Material Technology . 4.Thermal Power plant Engineering. 5.Application Computational Fluid Dynamic 6. Advanced Automobile Technology 7.Sustainable Energy. Master of Technology in Titled Engineering Analysis & Design
  • 3. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. Experimental Technique. • Experimentation can be defined as -an operation or procedure carried out unde r controlled conditions in order to discover an unknown effect or law, to test or establish a hypothesis, or to illustrate a known law.‖
  • 4. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. Failure Analysis The Word Failure Analysis is methods of forensic Engineering are especially valuable in tracing product d efects and flaws. Most failures can in the end be traced back to a root causes of the type of human errors of any kind. For example, human errors in: Use studies Requirement analysis / setting Configuration control Assumptions Calculations / simulations / FEM analysis/Desig n Design drawings Testing (incorrect load settings or failure measu rement) Statistical analysis &Manufacturing Quality control Maintenance Maintenance manuals Incorrect feedback of information,etc
  • 5. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. PHYSICAL MECHANICAL ELECTRO- CHEMICAL TECHNOLOGICAL • Extractive • Casting • Metal Forming • Welding • Powder Metallurgy • Machining • Structure • Physical Properties • Deformation Behaviour • Thermodynamics • Chemistry • Corrosion Advanced Material Technology
  • 6. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. Application Computational Fluid Dynamics CFD • CFD has lagged behind developments in stress analysis codes • Powerful computers now make CFD more accessible • Advantages of CFD over experiments – reduction in lead time and costs of new designs – ability to study systems where controlled experiments are difficult to perform (large systems) – ability to study systems under hazardous conditions at and beyond normal performa nce limits – detail of results
  • 7. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 7 Where is CFD used? • Where is CFD used ? • Aerospace • Automotive • Biomedical • Chemical Processi ng • HVAC • Hydraulics • Marine • Oil & Gas • Power Generation • Sports F18 Store Separation Temperature and natural conv ection currents in the eye follo wing laser heating. Aerospace Automotive Biomedical
  • 8. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 8 Polymerization reactor vessel - prediction of flow separation and residence time effec ts. Streamlines for workstation ve ntilation • Where is CFD used? • Aerospace • Automotive • Biomedical • Chemical Processi ng • HVAC • Hydraulics • Marine • Oil & Gas • Power Generation • Sports HVAC Chemical Processing Hydraulics Where is CFD used?
  • 9. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 9 Thermal Power plant Engineering
  • 10. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 10 Thermal Power plant
  • 11. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 11 MECHANICAL work In Thermal Plant Boiler. Furnace. Turbine. Super Heater & Re- Heater. PA,FD & ID Fan. Cooling Tower Thermography (system)
  • 12. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 12 Advanced Automobile Technology
  • 13. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. • Virtual and Physical Testing 13 Component testing approach:  Derive loading for demonstrator using “Real Road” vehicle test  Set up simulation model for reference module  Find clamping conditions and loading f or reference module  Evaluate simulation models based on r eference tests
  • 14. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 14 New Materials Characterization for Failure Prediction Work tasks: Test of shear-tension specimens with v arious joining techniques curves are derived from fatigue tests of s pecimens Create a model to simulate the fatigue b ehaviour of joints based on FE analyses a nd material’s data Validate the model based on experiment al data (measured strains) Data characterising the crash behaviour are derived from high-speed tensile test Static and dynamic hat profile componen t tests The results of tests will optimize the vir tual simulation model
  • 15. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 15 Life Cycle Analysis LCA LCA tasks: Mapping of materials with SLC labels to GaBi processes Integration of a fuzzy logic module to calculate credits for recycling Automated calculation of LCA results Generation of an application executable with c ommand line parameters that offers completely automated LCA result generation from CAD.
  • 16. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. Sustainable Energy Technologies  Renewable energy technologies  Sustainable habitats  Industrial energy efficiency  Waste management and waste to energy Photovoltaics Biomass and bioenergy Other areas such as wind geothermal ocean concentrated solar thermal
  • 17. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 17 A smart, sustainable energy system Centralised fuel production, power and storage Renewable energy resources EV Co-generation Smart energy system control Distributed energy resources Surplus heat H vehicle2 A sustainable energy system is a smarter, more unified and integrated energy system
  • 18. Thermal Energy Conversion Control Lab. Chonbuk Nat’I Univ. 18 Thank you for your attention