2. 2
What is INSITE
INSITE is a Windows software application that works with Cummins electronic
control modules (ECMs) to diagnose and troubleshoot engine problems, store
and analyze historical information about an engine, and modify an engine's
operating parameters.
INSITE Professional also enables you to download calibrations to an ECM.
You use INSITE on a Windows based PC that is attached to an ECM through a
Cummins approved datalink adapter.
3. 3
Sebelum INSITE™ dapat digunakan, harus didaftarkan terlebih dahulu
melalui Cummins distributor terdekat.
Basic password diperlukan dan memberikan akses ke INSITE read-
only and does not expire. Selanjutnya untuk full access pada semua
fitur INSITE™ dibutuhkan functionality password.
Registering INSITE™
4. 4
Tool Security
Setelah start awal
Registration Password Required
• Basic Password is needed to access INSITE Basic Functionality
(Read Only)
• Additional Functionality can be added
– Once INSITE is opened
– Tools Options Security
18 Digit Password
7. 7
Tool Security
Functionality Levels
Basic, Read Only
Lite, Limited Functionality
• No Calibration Download
RSGR, Road Speed Governor Restricted
• Similar to Lite, no adjustments to Speed related
Parameters
Pro, Full Functionality
• Read, Write, Adjustments, Calibration Download
Industrial/Power Generation Applications
• Full Functionality for Industrial Engines Only
• Calibration Download
• Feature Adjustment
• Target audience, RSGR locations
8. 8
Menghubungkan PC ke ECM:
1. Gunakan Cummins datalink adapter yang sesuai
2. Hubungkan PC ke datalink adapter
3. Hubungkan datalink adapter ke vehicle atau engine dengan
menggunakan datalink adapter connector yang tepat.
4. Pilih conection melalui status bar.
Connecting INSITE™
10. 10
Connections
INSITE telah menentukan connections pada
status bar :
INLINE, J1587/J1708 COM 1
INLINE I, J1587/J1708 COM 1
INLINE II, Auto Detect COM 1
Additional Connections/Simulators can be added.
Add new…
Tools Options Connections
14. 14
Serial Connection Settings
Select Next to
continue the
wizard
Select the
Communication
Port
Select the
Datalink Adapter
Select
Communication
Protocol
19. 19
Tool Bar Menu Bar Title Bar
Minimize
Maximize
Close
View Bar
Communication Status
Selected
Connection
Type
Connection Status
20. 20
A work order digunakan untuk menyimpan dan melihat informasi tentang ECM
history dan repair activity . Direkomendasikan menggunakan work order untuk setiap
engine maintenance atau repair yang dilakukan.
Data Entry
• Beberapa informasi yang dibutuhkan dapat dibaca dari ECM dan telah tercatat
secara automatic didalam data field dan tidak dapat di edit. Beberapa informasi
yang lain dapat dimodifikasi jika diinginkan.
• Nomor Work Order merupakan identifikasi work order, dimulai dengan huruf ‘W’ dan
ikuti tanggal dan waktu. Nomor ini dapat ditulis ulang sampai 24 karakter.
Work Orders
21. 21
Work Orders
Work Order berisikan ECM image yang merupakan copy data
dari ECM.
Work Orders terdapat beberapa Image
By default, “Initial” image dibuat ketika INSITE connected to ECM dengan
Work Order Mode enabled
By default, “Final” image dibuat ketika INSITE disconnecting from ECM
dengan Work Order Mode enabled
Additional “User” image dibuat didalam WO dan INSITE connected to ECM
Work Order and Image names are defaulted to a Date – Time format (i.e.
WO-20041027-145950 = 10/27/2004-2:59:50).
Nama ini dapat dirubah saat melakukan data entry didalam WO untuk
membantu identifikasi specific customer, vehicle or equipment
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Work Orders
Each image can be exported for use in two ways:
• Exported as an INSITE compatible file, .eif (exported image file) to be
imported by another user with INSITE
• To an external file, “Image Name.csv” (Comma Separated Value)
• Format ini dapat dibuka dengan Excel, Word, Notepad dll.
Work Orders can be created automatically by INSITE or manually by the
user
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Work Orders
New Work Order dialog akan ditampilkan setelah
terhubung dengan ke ECM
• Enter the Work Order
Number, Image Name and
Select OK
• If you do not wish to create
a new Work Order, select
Cancel
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Work Orders
Manually creating New Work Orders
Select File New Work Order…
OR: Select
New Work
Order
OR: Alternate
click and select
New Work Order
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Work Orders
Select Tools Options
Work Orders
• Select “Enable Work
Order Mode”
By default this feature is
Enabled when INSITE
is installed.
Untuk memungkinkan INSITE secara automatic create Work Orders
ketika connecting and disconnecting:
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Fault Codes window menampilkan fault data pada engine. Setiap fault
ditampilkan melalui fault code yang mengindikasikan specific malfunction or
abnormal condition didalam controller, subsystem atau engine.
Kolom fault code menampilkan nomor Cummins fault code dan
menunjukkan lamp status
Kolom PID (Parameter Identification Description) menampilkan nomor
yang setara dengan Cummins fault code
Kolom SID (Sub-system Identification Description) menampilkan nomor
yang setara dengan Cummins fault code
Kolom J1587 FMI (Failure Mode Identifier) menampilkan nomor/ kode SAE
J1587 yang setara dengan Cummins fault code
Kolom J1939 FMI (Failure Mode Identifier) menampilkan nomor/ kode SAE
J1939 yang setara dengan Cummins fault code
Kolom SPN (Suspect Parameter Number) menampilkan nomor/ kode SAE
J1939 yang setara dengan Cummins fault code
Fault Codes
29. 29
Menggunakan Data Monitor/Logger untuk melihat live engine data atau log
monitor data yang diperlukan untuk analisis.
Parameter yang telah dipilih dapat dimonitor saja (no recording) atau
dimonitor dan log (recorded).
Viewing Monitor Data, menampilkan parameter yang telah dipilih tanpa
disimpan sebagai file.
Data Log, mengambil data/ nilai pada parameter yang telah dipilih
secara kontinyu dan disimpan sebagai file untuk analisis. Jumlah data
yang terkumpul pada masing – masing parameter ditentukan oleh waktu
dan sampling rate.
Data Snapshot adalah mencatat semua parameter yang dipilih dengan
seketika, dapat dilakukan saat proses monitoring atau logging. Hanya
sebuah data yang dicatat/ disimpan untuk setiap parameter.
Data Monitor/ Logger
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Data Monitor / Logger
Setting the DML sample rate.
Select Tools Data Monitor/Logger Set Sampling
Rate
OR: Alternate
Click in DML
While not
Monitoring or
Logging
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Click once to
open DML
Double click on the
parameter to add to the
Monitor list or Alternate click
– Add to Monitor/Logger
Parameter Groups available
for some products to allow
common monitors to be
selected quickly.
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ECM diagnostic test window menampilkan daftar semua tes yang dapat
dilakukan ketika tersambung dengan ECM.
Jika daftar tes ini tidak tersedia, Diagnostic Test Wizard window akan
menampilkan reason.
Setiap engine support dengan ECM Diagnostic Tests yang berbeda
ECM Diagnostic Tests
36. 36
Advanced ECM Data merupakan special INSITE features yang membantu analisa
dan maintan engine atau equipment.
Tidak semua ECM support Advanced Data.
Click Advanced ECM Data on the Viewbar.
Daftar Special INSITE features didalam Advanced ECM Data window
tergantung pada tipe ECM.
Advanced ECM Data
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Advanced ECM Data
Location for Special Features
• Duty Cycle Monitor
• Engine Protection History
• Engine Torque History
• Maintenance Monitor
• SAE J1939 Multiplexing Fault Data
• SAE J1939 Powertrain Control
• Real Time Clock
• AEM Engine Shutdown Log (QSK 50/60 MCRS only)
• AEM Start Stop Log (QSK 50/60 MCRS only)
• AEM Enhanced Fault Snapshot Log (QSK 50/60 MCRS only)
• AEM Trend Log (QSK 50/60 MCRS only)
• Aftertreatment Maintenance
• Aftertreatment Maintenance Filter Installation
Varies by Engine
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Advanced ECM Data
Duty Cycle Monitor
Duty Cycle Monitor menggambarkan secara grafik persentasi waktu
vehicle run didalam specific operating ranges.
Operating ranges berdasarkan pada engine speed (RPM) vs torque.
Engine speed ditampilkan pada sumbu X .
Torque didalam grafik ditampilkan pada sumbu Y.
Nilai RPM dan torque ditentukan oleh calibration.
Setiap blok pada grafik menunjukkan intersection nilai RPM dan nilai
torque yang menunjukkan specific operating range engine.
Nilai angka yang ditampilkan didalam setiap blok adalah persentasi
total waktu yang mana engine dioperasikan dalam range tersebut.
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Advanced ECM Data
Duty Cycle Monitor Maps
Short Term Map 1 - This map logs a total of 500 hours.
• Ketika telah melewati 500 jam pada Duty Cycle Monitor Short
Term map 1, INSITE secara automatic memulai logging on Duty
Cycle Monitor Short Term Map 2.
Short Term Map 2 - This map logs a total of 500 hours.
• Setelah 500 hours telah tempuh pada Short Term Map 2, Duty
Cycle Monitor akan menghentikan penambahan data ke maps 1
and 2 sampai data direset.
Long Term Map - This map records operating ranges over the
life of the engine or vehicle.
• The Long Term Map can not be reset.
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Map of operating ranges
over the lifetime of the
engine or vehicle
Long Term Map cannot be
reset
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Alternate click on map to
select Map to view
Alternate click on map to:
Change Title
Refresh
Reset (short term maps only)
Print
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Percentage of time spent
at this point in Duty Cycle
Hours remaining on
Short Term Map 1
(500hrs - 105:42:30) x 10% =
39 hr 25 min
Time spent 39 hr 25 min
Calibration information
44. 44
Features and Parameters window digunakan untuk enable or disable
specific features terkait dengan ECM dan untuk set operating
parameters/values feature tersebut.
PC harus terhubung dengan ECM untuk merubah features and parameters.
Jika PC tidak terhubung dengan ECM, kita dapat melihat features and
parameters yang tersimpan pada ECM image, juga dapat melihat simulasi
featurs and parameters setting didalam Simulator Mode.
Daftar fitur didalam Features and Parameters window tergantung pada ECM
type
Features and Parameters
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Calibrating an ECM (INSITE Pro)
INSITE Professional dapat melakukan fungsi ECM calibrations.
Calibration Download digunakan untuk update ECM
Proses download calibration meliputi:
1. Select an ECM part number.
2. Select a Certification Code for your location.
3. Send the calibration to the ECM.
Right Click Menu
Didalam Calibration Selection window, right-click anywhere with your
mouse to perform other related activities.
Use Calibration filtering to reduce number of Calibrations list
Calibration Authorization Password is required for uprating or ROM
Booted ECMs
47. 47
Picture of INCAL shows
Calibrations are
available on these drives
Alternate Click menu
INCAL Date
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1. Jika INSITE™ tidak autodetect temukan dan highlight kalibrasi yang diinginkan didalam
calibration list (linked).
2. Double-click the highlighted calibration atau right-click pada calibration window and pilih
Transfer to ECM. IMPORTANT!!Read the “Warning!” message displayed on the
welcome page carefully and select Next to continue.
3. Jika calibration authorization password diperlukan, Calibration Authorization window akan
terbuka. Fleet Calibration Count atau Calibration Authorization Password must be entered.
Select Next to continue.
4. System ID and Dataplate Information window will open. Verify the Summary information is
correct and select Next to continue.
5. Adjustment Confirmation message will appear. Select OK to continue.
6. INSITE™ will begin calibrating the ECM. Follow the prompts and do not turn off the key
switch unless instructed. IMPORTANT!! Follow the instructions and select OK.
8. Akhir calibration download, it will be necessary to cycle the key switch. Follow the INSITE™
prompts as required.
9. After calibration transfer has completedThis will also appear in the summary of the
Calibration Transfer window. Select OK.
10. Select Next to continue.
11. Select Finish to close the ECM Calibration Download Wizard.
To send a calibration to ECM setup:
51. 51
Superseded Calibrations
and are not available on
the CD
Calibrations
available on the CD
Alternate Click menu
Double Click to
transfer selected
code to ECM or
Alternate click
54. 54
Option to Save and
Restore Adjustable
parameters.
For Industrial
Applications this
should not be
checked
Can edit Dataplate
Undo Dataplate edits
Next to continue or Cancel to stop
55. 55
OK to start calibration download
Next to continue
calibration download
Cancel to stop
calibration download
57. 57
Follow all prompts through the calibration
transfer process until the calibration
transfer has been completed.
Turn key off for 30
seconds then key on and
click OK
Click OK
