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Zion Industries, Inc.
Precision Induction Heat Treating
SERVICES
Induction Hardening
Induction Annealing
Induction Brazing
Furnace Tempering
Straightening
Hardness Testing and Quality Services
NDT – Magnetic Particle Inspection
Consulting Services
Since 1977 - A leader in the induction heat
treating business, providing high quality both
     in heat treating services and handling
equipment for induction heating applications.
3 Locations

To better serve our
    customers
Valley City
      Ohio




Induction Heat Treating
Equipment Division
Corporate Headquarters
Valley City, Ohio




73 Employees - 30,000 Square Feet - 3 Shifts
Grand Ledge
  Michigan
Grand Ledge, Michigan




10 Employees - 13,000 Square Feet - 3 Shifts
Hildebran
North Carolina




Induction Heat Treating
Hildebran, North Carolina




24 Employees - 11,000 Square Feet - 3 Shifts
We Are Self- Sufficient
In-house engineering and manufacturing of
  Zion induction machines, induction coils,
  production tooling and tooling for end
  users means we don’t have to rely on or
  wait for others to get us what we need.

Our tooling is ready to go for you in typically
 1 to 2 weeks. We work at your speed.
Typical Zion Induction
              Machine
Capacity is never a problem
for us because we can
always make more induction
machines or modify current
units.
Since we service what we
make, your uptime is always
maximized.
Most or our units are easily
movable for upgrades or
relocation from plant to
plant.
Zion Technical Expertise

            New Zion induction
            machine being
            programed for service

            Since we are intimately
            knowledgeable with our
            equipment we can
            maximize efficiency and
            quality for your benefit
Machining




Fabrication
Quality Policy

Service that delights customers
Team members who are capable, caring
and proud
Continual improvement in all aspects of
our business
Commitment to adhering to all
requirements of all our systems
Internal Checks and Balances

Parts are estimated / counted when received
Each container received is numbered and tagged
Set Up person readies induction machine / runs a part
Part is removed, sectioned and analyzed
Set Up person signs Control Plan – ok to process
Processors (different employees) run the parts
Quality Inspectors (different employees) check parts
Parts are estimated / counted when ready to ship out
Documentation kept on file for 10 years
Traceability –

  We can trace the specific details of any
    particular lot we process for you
   back to each shipment you’ve sent.

We keep those records on file for a period of
     10 years for your convenience.
QUALITY


ISO/TS 16949

CQI-9
Hardness &
                    Micro Hardness
                    Testing




NDT
Magnetic Particle
Inspection
Quality Assurance
Utilizing Process
And Coil Monitors
-Verify all parts
are created equal.
Our Sustainability Is Secured By The Diversity Of Our
      Customers Representing These Industries:

Automotive
Heavy Truck
Off-Highway Equipment & Lift Trucks
Recreational Vehicles
Military from Ordinance to Vehicles
Powdered Metals – Industry Leaders
Lawn & Garden / Agriculture
Food Processing Equipment
Mining Equipment
Aerospace, Wind Power, Appliances & Numerous
Others
Our Core Values

Devoted to Honesty

Passionate for the Customer

Committed to Quality

Dedicated to Family
How We Can Help You

Savings From Outsourcing Heat Treating
Prototype and Development – New Projects
High Volume Production Capabilities
Improve Quality; Velocity and Performance
React Quickly to Your Changing Needs
Multiple Locations – Your Safety Net
Free Your Resources So You Can Focus on
Your Core Competencies
Why Consider Zion ?
We are industry leaders in induction heat treating
We’ve been in business since 1977
TS-16949 Certified        CQI-9 Guidelines
High Quality of Workmanship – we do it right
Quick Turn Around – helps you get paid faster
Competitive Pricing – maximizes your potential profits
Self-Sufficient – we can react quickly to your needs
Sustainability – we’ll be here for decades more
Prototype & Development to Large Production Runs
Multiple Locations – for your future growth & insurance
We look forward to serving your
Induction Heat Treating needs.

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Zion industries power point

  • 1. Zion Industries, Inc. Precision Induction Heat Treating
  • 2. SERVICES Induction Hardening Induction Annealing Induction Brazing Furnace Tempering Straightening Hardness Testing and Quality Services NDT – Magnetic Particle Inspection Consulting Services
  • 3. Since 1977 - A leader in the induction heat treating business, providing high quality both in heat treating services and handling equipment for induction heating applications.
  • 4. 3 Locations To better serve our customers
  • 5. Valley City Ohio Induction Heat Treating Equipment Division Corporate Headquarters
  • 6. Valley City, Ohio 73 Employees - 30,000 Square Feet - 3 Shifts
  • 7. Grand Ledge Michigan
  • 8. Grand Ledge, Michigan 10 Employees - 13,000 Square Feet - 3 Shifts
  • 10. Hildebran, North Carolina 24 Employees - 11,000 Square Feet - 3 Shifts
  • 11. We Are Self- Sufficient In-house engineering and manufacturing of Zion induction machines, induction coils, production tooling and tooling for end users means we don’t have to rely on or wait for others to get us what we need. Our tooling is ready to go for you in typically 1 to 2 weeks. We work at your speed.
  • 12. Typical Zion Induction Machine Capacity is never a problem for us because we can always make more induction machines or modify current units. Since we service what we make, your uptime is always maximized. Most or our units are easily movable for upgrades or relocation from plant to plant.
  • 13. Zion Technical Expertise New Zion induction machine being programed for service Since we are intimately knowledgeable with our equipment we can maximize efficiency and quality for your benefit
  • 15. Quality Policy Service that delights customers Team members who are capable, caring and proud Continual improvement in all aspects of our business Commitment to adhering to all requirements of all our systems
  • 16. Internal Checks and Balances Parts are estimated / counted when received Each container received is numbered and tagged Set Up person readies induction machine / runs a part Part is removed, sectioned and analyzed Set Up person signs Control Plan – ok to process Processors (different employees) run the parts Quality Inspectors (different employees) check parts Parts are estimated / counted when ready to ship out Documentation kept on file for 10 years
  • 17. Traceability – We can trace the specific details of any particular lot we process for you back to each shipment you’ve sent. We keep those records on file for a period of 10 years for your convenience.
  • 19. Hardness & Micro Hardness Testing NDT Magnetic Particle Inspection
  • 20. Quality Assurance Utilizing Process And Coil Monitors -Verify all parts are created equal.
  • 21. Our Sustainability Is Secured By The Diversity Of Our Customers Representing These Industries: Automotive Heavy Truck Off-Highway Equipment & Lift Trucks Recreational Vehicles Military from Ordinance to Vehicles Powdered Metals – Industry Leaders Lawn & Garden / Agriculture Food Processing Equipment Mining Equipment Aerospace, Wind Power, Appliances & Numerous Others
  • 22. Our Core Values Devoted to Honesty Passionate for the Customer Committed to Quality Dedicated to Family
  • 23. How We Can Help You Savings From Outsourcing Heat Treating Prototype and Development – New Projects High Volume Production Capabilities Improve Quality; Velocity and Performance React Quickly to Your Changing Needs Multiple Locations – Your Safety Net Free Your Resources So You Can Focus on Your Core Competencies
  • 24. Why Consider Zion ? We are industry leaders in induction heat treating We’ve been in business since 1977 TS-16949 Certified CQI-9 Guidelines High Quality of Workmanship – we do it right Quick Turn Around – helps you get paid faster Competitive Pricing – maximizes your potential profits Self-Sufficient – we can react quickly to your needs Sustainability – we’ll be here for decades more Prototype & Development to Large Production Runs Multiple Locations – for your future growth & insurance
  • 25. We look forward to serving your Induction Heat Treating needs.