FOOD PACKAGING AND ITS
EFFECT ON ENVIRONMENT
BY ZUHAIB
1
PACKAGING
• Packaging is the science, art and technology of
enclosing or protecting products for distribution,
storage, sale, and use.
2
OBJECTIVES OF PACKAGING
 Physical protection
 Chemical protection
 Containment
 Tempering resistance
 Convenience
 information about food
3
PACKAGING TYPES
 Primary packaging is the material that first envelops the
product and holds it. This usually is the smallest unit of
distribution or use and is the package which is in direct
contact with the contents.
 example a type of packaging that directly encloses
the product, such as a small bottle or a can for soft
and fizzy drinks.
4
 Secondary packaging is outside the primary packaging –
perhaps used to group primary packages together
 example, the plastic packaging around 6 bottles of
soft or fizzy drink.
5
 Tertiary packaging is used for bulk handling ,
warehouse storage and transport shipping. The most
common form is a palletized unit load that packs tightly
into containers.
6
Different types of food
packages and containers
Primary Can of tomato soup cans
Primary Carton of eggs, milk or
juice cartons
cartons
secondary Corrugated box of
primary packages
Boxes
secondary box of cereal cartons,
frozen pizzas
boxes
tertiary A series of boxes on a
single pallet used to
transport from the
manufacturing plant to
a distribution center
pallets
tertiary Used to wrap
the boxes on
the pallet for transport
wrappers
Packaging material properties,
consumer and environmental issues,
and cost
 Glass
 Aluminum
 Tinplate
 PVC
 Polyester
 Paper board
 Laminates
Glass
 Advantages
 Impermeable to moisture and gases
 Nonreactive (inert)
 Withstands heat Processing
 Reusable
 Recyclable
 Disadvantages
 Brittle and breakable
 Needs a separate
 Closure
 Heavy and bulky to transport
Aluminium
 Advantages
 Impermeable to moisture and gases
 Resistant to corrosion
 Withstands heat processing
 Recyclable
 Lightweight
 Economic incentive to recycle
 Disadvantages
 Cannot be welded
 Limited structural strength•
 No disadvantages in rigid form
 Separation difficulties in laminated form
Tinplate
Advantages
 Impermeable
 Strong and formable
 Resistant to corrosion
 Withstands heat processing
 Recyclable
 Magnetic, thus easily separated
 Disadvantages
 Can react with foods coating required
 Heavier than aluminium
 Typically requires a can opener to access product
Paper & paperboard
 Advantages
 Very good strength-to-weight
 Characteristics
 Made from renewable resources
 Recyclable
 Easily decorated
 Efficient, low-cost protection
 Disadvantages
 Moisture sensitive,
 loses strength with increasing humidity
 Tears easily
 Poor barrier to light
 Recycled content makes it unsuitable for food contact
material
Polyvinylchloride
 Advantages
 Mouldable
 Resistant to chemicals
 High clarity
 Recyclable
 inexpensive
 Disadvantages
 Contains chlorine
 Requires separating from other waste
Tin-free steel
 Advantages
 Strong
 Good resistance to corrosion
 Withstands heat Processing
 Recyclable
 Magnetic, thus easily separated
 Cheaper than tinplate
 Disadvantages
 • Difficult to weld, requires removal of coating
 Cheaper than tinplate
 Typically requires a can opener to access product
Polyolefin's
 Advantages
 Good moisture barrier
 Strong
 Resistant to chemicals
 Recyclable
 High-energy source for incineration
 Low cost
 disadvantages
 Poor gas barrier
 Easily recycled in semi-rigid form,
but identification and separation more
difficult for films
Polyester
 Advantages
• Strong
• Withstands hot filling
• Good barrier properties
 High clarity and Shatter resistant
 Recyclable
 Disadvantages
 identification and separation more difficult for films
 higher cost among plastics
Polyvinylidene chloride
 Advantages
 High barrier to moisture and gases
 Heat sealable
 Withstands hot filling
 Maintains product quality
 Recyclable
 Disadvantages
 Contains chlorine
 Requires separating from other waste
 Inexpensive, but higher cost among plastics
Ethylene vinyl alcohol
 Advantages
 High barrier to gases and oils/fat
 Maintains product quality for oxygen sensitive Products
 Recyclable
 Disadvantage
 Requires separating from other waste
 Low moisture barrier,
 moisture sensitive
Laminates
 Advantages
 Properties can be tailored for product needs
 Flexibility in design and characteristics
 Often allows for source reduction
 Disadvantages
 Layer separation is required
 Relatively expensive
ENVIRONMENTAL
IMPACTS
Package thickness
 Packaging materials differ in thickness.
The thinner the packaging material, the
less landfill space it will take up, thin
materials for wrapping such items as
disposable diapers and dinner napkins.
However, the use of thinner plastics in
food packaging can reduce safety and
protection from contaminants,
punctures, and tampering.
Packages layered
 Sometimes two or three materials are
combined or laminated together to keep
foods safe and fresh. However,
commingled materials are difficult to
recycle. For example, drink boxes have
six layers of polyethylene, foil, and
paper. Each layer is necessary to
preserve the drink. Another food wrap
that currently can’t be recycled is foil-
backed sandwich wrap that helps keep a
sandwich warm
Are plastic food containers
recyclable
 Plastic food containers cannot be recycled to
make new food containers for sanitation
reasons. But plastics used in the food industry
can be recycled for other uses if they can be
separated easily.
 For example, recycled PET plastic is used for
carpet backing, fiberfill for sleeping bags or ski
jackets, fiberglass tubs and shower stalls,
paintbrush and appliance handles, floor tiles,
and more.
 Recycled HDPE plastic is used for such things
as trashcans, flowerpots, traffic cones, and
plastic “lumber” for park benches, railroad ties,
boat docks, and fences.
Degradable plastic
packages
 Degradable plastic packages decompose over time from
exposure to light, hydrolysis, biological organisms such as
fungi or bacteria, or some combination of environmental
factors.
 degradable plastics are used in such non-food items as
garbage bags and disposable diapers. A food package
must be a sufficient barrier to prevent contamination from
the surrounding environment during the intended shelf life
of the product.
 degradation or decomposition process must not release
toxic products that could migrate into the food, making it
unsafe.
 Standards for measuring acceptability of degradable
plastics for use in the food industry currently are in
development, and must be approved by the Food and
Drug Administration.
What happens in the landfill
 Few materials degrade in modern
landfills. Even naturally biodegradable
products may not degrade in today’s
landfill because of the lack of air and
moisture that bacteria need to thrive.
Consequently, many packaging
materials would be recognizable if dug
up from a landfill 20 years in the future
SOLUTIONS
 Although no packaging is the best
choice of all.
 The goal should always be to reduce
unnecessary packaging.
 eliminate unnecessary packaging.
Where the need for packaging exists,
 packaging should follow the 3R's
hierarchy.
The First R Minimal
Packaging
 Packaging should be reduced prior to the manufacturing stage,
by designing and marketing products for the first "R". This
means reducing the number of layers, materials and toxins at
source. In general order of hierarchy, reduction occurs by:
 I. Using less packaging and by meeting all or most of the 3R's
hierarchy, including reuse and recycle
 II. Minimizing the number of materials used
 III. Minimizing the weight and volume of materials used
 IV. Employing bulk delivery systems
 V. Product concentration resulting in smaller packages
 VI. Using fewer toxic chemicals in the product and its
packaging
 VII. Utilizing modes of shipping requiring less packaging and
use of repairable pallets by manufacturers
 VIII. Using multi-layered, multi-material packaging. However,
this usually makes the product non-recyclable (i.e.: composites,
laminates)
The Second R Reusable
Packaging
 Packaging should be designed to be reusable, refillable,
returnable and durable to the greatest extent possible. In
general order of hierarchy, reuse is achieved by:
 I. Reusing/refilling commercially and redistributing refilled
products
 II. Refilling by the consumer through dispensing systems
at retail outlets
 III. Reusing containers which have been standardized to
assist in reuse applications
 IV. Refilling via a second package (i.e.: smaller,
concentrated containers or larger family-size packages)
 V. Reusing in the home - INFREQUENTLY purchased,
durable and distinctive containers (i.e.: teddy bear peanut
butter jars that can later be used as cookie or candy jars)
 VI. Reusing in the home - FREQUENTLY purchased
containers (i.e.: margarine tubs)
The Third R Recycle
Packaging
Packaging should be designed to be recyclable and/or made
with recycled content. A package or packaging material is
considered to be "recyclable" if there is a widely available and
economically viable collection, processing and marketing
system for the product/material. In general order of hierarchy,
packaging may be recycled in the following ways:
I. Recycling over and over back into its original packaging type
(also known as primary or "closed loop" recycling
II. Recycling back into another recyclable, useful
package/marketable product (also known as secondary
recycling)
III. Recycling back into another non-recyclable product (also
known as "open loop" or tertiary recycling). Examples include:
IV. Durable and marketable goods such as synthetic carpet
V. "Cascaded" (delayed disposal), short-lived or single use
marketable items such as seeding flowerpots
VI. Recycling into "show piece" product that is not marketable in
quantity such as park benches made from disposable diapers
xubi

xubi

  • 1.
    FOOD PACKAGING ANDITS EFFECT ON ENVIRONMENT BY ZUHAIB 1
  • 2.
    PACKAGING • Packaging isthe science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. 2
  • 3.
    OBJECTIVES OF PACKAGING Physical protection  Chemical protection  Containment  Tempering resistance  Convenience  information about food 3
  • 4.
    PACKAGING TYPES  Primarypackaging is the material that first envelops the product and holds it. This usually is the smallest unit of distribution or use and is the package which is in direct contact with the contents.  example a type of packaging that directly encloses the product, such as a small bottle or a can for soft and fizzy drinks. 4
  • 5.
     Secondary packagingis outside the primary packaging – perhaps used to group primary packages together  example, the plastic packaging around 6 bottles of soft or fizzy drink. 5
  • 6.
     Tertiary packagingis used for bulk handling , warehouse storage and transport shipping. The most common form is a palletized unit load that packs tightly into containers. 6
  • 7.
    Different types offood packages and containers Primary Can of tomato soup cans Primary Carton of eggs, milk or juice cartons cartons secondary Corrugated box of primary packages Boxes secondary box of cereal cartons, frozen pizzas boxes tertiary A series of boxes on a single pallet used to transport from the manufacturing plant to a distribution center pallets tertiary Used to wrap the boxes on the pallet for transport wrappers
  • 8.
    Packaging material properties, consumerand environmental issues, and cost  Glass  Aluminum  Tinplate  PVC  Polyester  Paper board  Laminates
  • 9.
    Glass  Advantages  Impermeableto moisture and gases  Nonreactive (inert)  Withstands heat Processing  Reusable  Recyclable  Disadvantages  Brittle and breakable  Needs a separate  Closure  Heavy and bulky to transport
  • 10.
    Aluminium  Advantages  Impermeableto moisture and gases  Resistant to corrosion  Withstands heat processing  Recyclable  Lightweight  Economic incentive to recycle  Disadvantages  Cannot be welded  Limited structural strength•  No disadvantages in rigid form  Separation difficulties in laminated form
  • 11.
    Tinplate Advantages  Impermeable  Strongand formable  Resistant to corrosion  Withstands heat processing  Recyclable  Magnetic, thus easily separated  Disadvantages  Can react with foods coating required  Heavier than aluminium  Typically requires a can opener to access product
  • 12.
    Paper & paperboard Advantages  Very good strength-to-weight  Characteristics  Made from renewable resources  Recyclable  Easily decorated  Efficient, low-cost protection  Disadvantages  Moisture sensitive,  loses strength with increasing humidity  Tears easily  Poor barrier to light  Recycled content makes it unsuitable for food contact material
  • 13.
    Polyvinylchloride  Advantages  Mouldable Resistant to chemicals  High clarity  Recyclable  inexpensive  Disadvantages  Contains chlorine  Requires separating from other waste
  • 14.
    Tin-free steel  Advantages Strong  Good resistance to corrosion  Withstands heat Processing  Recyclable  Magnetic, thus easily separated  Cheaper than tinplate  Disadvantages  • Difficult to weld, requires removal of coating  Cheaper than tinplate  Typically requires a can opener to access product
  • 15.
    Polyolefin's  Advantages  Goodmoisture barrier  Strong  Resistant to chemicals  Recyclable  High-energy source for incineration  Low cost  disadvantages  Poor gas barrier  Easily recycled in semi-rigid form, but identification and separation more difficult for films
  • 16.
    Polyester  Advantages • Strong •Withstands hot filling • Good barrier properties  High clarity and Shatter resistant  Recyclable  Disadvantages  identification and separation more difficult for films  higher cost among plastics
  • 17.
    Polyvinylidene chloride  Advantages High barrier to moisture and gases  Heat sealable  Withstands hot filling  Maintains product quality  Recyclable  Disadvantages  Contains chlorine  Requires separating from other waste  Inexpensive, but higher cost among plastics
  • 18.
    Ethylene vinyl alcohol Advantages  High barrier to gases and oils/fat  Maintains product quality for oxygen sensitive Products  Recyclable  Disadvantage  Requires separating from other waste  Low moisture barrier,  moisture sensitive
  • 19.
    Laminates  Advantages  Propertiescan be tailored for product needs  Flexibility in design and characteristics  Often allows for source reduction  Disadvantages  Layer separation is required  Relatively expensive
  • 20.
    ENVIRONMENTAL IMPACTS Package thickness  Packagingmaterials differ in thickness. The thinner the packaging material, the less landfill space it will take up, thin materials for wrapping such items as disposable diapers and dinner napkins. However, the use of thinner plastics in food packaging can reduce safety and protection from contaminants, punctures, and tampering.
  • 21.
    Packages layered  Sometimestwo or three materials are combined or laminated together to keep foods safe and fresh. However, commingled materials are difficult to recycle. For example, drink boxes have six layers of polyethylene, foil, and paper. Each layer is necessary to preserve the drink. Another food wrap that currently can’t be recycled is foil- backed sandwich wrap that helps keep a sandwich warm
  • 22.
    Are plastic foodcontainers recyclable  Plastic food containers cannot be recycled to make new food containers for sanitation reasons. But plastics used in the food industry can be recycled for other uses if they can be separated easily.  For example, recycled PET plastic is used for carpet backing, fiberfill for sleeping bags or ski jackets, fiberglass tubs and shower stalls, paintbrush and appliance handles, floor tiles, and more.  Recycled HDPE plastic is used for such things as trashcans, flowerpots, traffic cones, and plastic “lumber” for park benches, railroad ties, boat docks, and fences.
  • 23.
    Degradable plastic packages  Degradableplastic packages decompose over time from exposure to light, hydrolysis, biological organisms such as fungi or bacteria, or some combination of environmental factors.  degradable plastics are used in such non-food items as garbage bags and disposable diapers. A food package must be a sufficient barrier to prevent contamination from the surrounding environment during the intended shelf life of the product.  degradation or decomposition process must not release toxic products that could migrate into the food, making it unsafe.  Standards for measuring acceptability of degradable plastics for use in the food industry currently are in development, and must be approved by the Food and Drug Administration.
  • 24.
    What happens inthe landfill  Few materials degrade in modern landfills. Even naturally biodegradable products may not degrade in today’s landfill because of the lack of air and moisture that bacteria need to thrive. Consequently, many packaging materials would be recognizable if dug up from a landfill 20 years in the future
  • 25.
    SOLUTIONS  Although nopackaging is the best choice of all.  The goal should always be to reduce unnecessary packaging.  eliminate unnecessary packaging. Where the need for packaging exists,  packaging should follow the 3R's hierarchy.
  • 26.
    The First RMinimal Packaging  Packaging should be reduced prior to the manufacturing stage, by designing and marketing products for the first "R". This means reducing the number of layers, materials and toxins at source. In general order of hierarchy, reduction occurs by:  I. Using less packaging and by meeting all or most of the 3R's hierarchy, including reuse and recycle  II. Minimizing the number of materials used  III. Minimizing the weight and volume of materials used  IV. Employing bulk delivery systems  V. Product concentration resulting in smaller packages  VI. Using fewer toxic chemicals in the product and its packaging  VII. Utilizing modes of shipping requiring less packaging and use of repairable pallets by manufacturers  VIII. Using multi-layered, multi-material packaging. However, this usually makes the product non-recyclable (i.e.: composites, laminates)
  • 27.
    The Second RReusable Packaging  Packaging should be designed to be reusable, refillable, returnable and durable to the greatest extent possible. In general order of hierarchy, reuse is achieved by:  I. Reusing/refilling commercially and redistributing refilled products  II. Refilling by the consumer through dispensing systems at retail outlets  III. Reusing containers which have been standardized to assist in reuse applications  IV. Refilling via a second package (i.e.: smaller, concentrated containers or larger family-size packages)  V. Reusing in the home - INFREQUENTLY purchased, durable and distinctive containers (i.e.: teddy bear peanut butter jars that can later be used as cookie or candy jars)  VI. Reusing in the home - FREQUENTLY purchased containers (i.e.: margarine tubs)
  • 28.
    The Third RRecycle Packaging Packaging should be designed to be recyclable and/or made with recycled content. A package or packaging material is considered to be "recyclable" if there is a widely available and economically viable collection, processing and marketing system for the product/material. In general order of hierarchy, packaging may be recycled in the following ways: I. Recycling over and over back into its original packaging type (also known as primary or "closed loop" recycling II. Recycling back into another recyclable, useful package/marketable product (also known as secondary recycling) III. Recycling back into another non-recyclable product (also known as "open loop" or tertiary recycling). Examples include: IV. Durable and marketable goods such as synthetic carpet V. "Cascaded" (delayed disposal), short-lived or single use marketable items such as seeding flowerpots VI. Recycling into "show piece" product that is not marketable in quantity such as park benches made from disposable diapers