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Wireless BD Calling System
This document describes a system created using Internet of Things (IoT) technology to automatically record equipment breakdowns and maintenance at testing stations. Raspberry Pi boards were installed at each station and connected to sensors, buttons and displays. When issues arise, they are wirelessly reported to a central server and interface, removing the need for manual logging. This provides real-time visibility of equipment status, helps ensure all issues are addressed, and was designed to reduce non-compliance risks during audits. Lessons learned included programming various components and integrating them into a cohesive wireless network to remotely monitor and improve equipment uptime.
Wireless BD Calling System
- 1. Medical Section |Work accedients required papers for refund process | June 2015 The Quality Connection PPE, Test Technik, Summer Internship Program 2016 Summer Internship Program 2016 PPE - Test Technik
- 2. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 About us…..?
- 3. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 Introduction • The case • Concept we have used • Our system and prototype • Lessons learned • Roles and responsibilities
- 4. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 The Case • In an ISO TS Audit, The Auditor found two malfunctioning LEDs. • Auditor Found No Documentation nor maintenance request available. • It was clear then, the Test-Operator didn’t report the Breakdown, and the Technical Service can’t know by his own • But What’s the Root Cause ?!
- 5. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 The Case Operator have to record the BD at the Equipment BD log in the Segmental TS workshop. - Test Operators thinks Recording the BD “may” take a long time. - So if it is not affecting the Production –like Dead LEDs- Operator will not report the BD.
- 6. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 The Case • All The Data in the Equipment BD Log recorded manually • The Equipment BD log is not very descriptive / Accurate
- 7. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 Concepts we’ve used..
- 8. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 Is the concept of basically connecting any device with an on and off switch to the Internet (and/or to each other). IOT - Internet Of Things
- 9. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 IOT - Internet Of Things • The world is changing. It is becoming more connected. • People, places, and things are using these connections to exchange an exploding amount of digital information and data. • This digital stuff is stored, analyzed, and then yields predictions, feedback, and control. • The Internet of Things will change the property & casualty business.
- 10. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 The Concept Test Station 1 Wireless Acess Point LAN9 514- JZX ® 4R7 4R7 BCM2836RIFGB BROADCOM R44 R41 C226 R37 R12 C230C211 C219 C216 C22 4 C217 C200 C213 C222 C220C231 R78 C218 C227 C233 U17 C235 C212 C221 R54 R10 C54 C162 U16 C7 R55 R56 L3 D5 HDMI C1 R14 J12 J11 C228 J10 C78FB5 C106 C70 D3 R47 R6R48 R4 U2 FB6 C62 C55 U11 C59 R17 R16 U10 J6U8Q2 Q5 R8 R19 R18 C98 C99 USB C87 C86 C89 C88 ETHERNET J7 C53 R22 R21 C163 C100L1 C56 U9 C3 L2 J1 U4 R5 C65 R24 R23 C64 J8 R7 Q1 R20 Q6 J4 U1 USB U13 C102 R39 R34 R35 R32 R33 R46 FB7 C57 R62 R61 R40 R60 C6 PWRIN J3 D4 CAMERA R13 R52 R51 RUN ACTPWR C101 R50 Q4 C61C60 R36 C90 C58 A/VFB4 C52 L7 L6 L5 L4 C3 C4 U3 R15 GPIO C97 Raspberry Pi 2 Model B V1.1 © Raspberry Pi 2014 MadeintheUK DISPLAY Raspberry Pi as Server Technician Save History Live Stream Camera User interface Technician Supervisor Smartphone Test Station 2 Test Station 3 Test Station .. Test Station (n) Things ‘talk’ to each other with
- 11. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 Web Server A Web server that show the status of every Test Station/Machine connected and update instantly on any change, accessible from ‘Any’ Computer.. Test Stations/Machines are Accessible From ‘Any’ Mobile Phone Or even Tablet too..
- 12. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 The Process
- 13. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 The History – Saved data
- 14. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 Server (Raspberry Pi) Camera PiFace Display LCD Push Buttons Selector Modify Temperature Client (ESP8266) Switch key Push Button Temp Sensor LED ( Green/Red ) Display LCD *Components - Nodes
- 15. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 Components Everything in that system brought from the PCB Lab, Area51 .. • Raspberry Pi (€ 27,37 ) • Pi NoIR Camera (€ 25.99) • ESP8266 (€ 6,37) • Temp Sensor (€ 0.2) • Push button (€ 1) • Switch (€ 2) • Misc. Hardware (€ 26)
- 16. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 Further Improvements The Future as we see it..• Integrate RFID Reader To The Test Board. – Use the Company’s Official RFID Attendance Cards to record Both the Operator and Technician ID’s who reports and repairs the BD .. • Alerts and Notifications – Through E-mail and Even Mobile messaging. • Smart Power Socket. • Surveillance System (Motion detection). Even Face Detection could do.. • IOT Could even Read/Control Offices and Production Areas Temperature(s) depending on City’s Weather .. • We Call it “RPi Weather Station Project” .. Safe , Less Hazards, Less Electricity Consumption..
- 17. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 • Wider Communicating Range. • Numerous Nodes (Test Equipment). • Grouping Nodes (Test Equipment) by Segment. • Advanced Logging system –more detailed- Future Challenges
- 18. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 • Arduino Programming • Python Programming • Working with Linux • Integrate system wirelessly • Working with Raspberry Pi • Making webserver using Openhab • Saving History • MQTT Protocol • Documenting Lessons Learned
- 19. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 Roles.. and Responsibilities • M.Hazem Presentation. Arduino IDE Programming. ESP8266 Programming Documentations. Python Programming. Log. • Abdul-Rahim Live Video Streaming. User Interface (Webserver). Raspberry Pi Programming. Presentation. System Communication. • Ahmed Python Programming. Arduino IDE Programming. ESP8266 Programming. System Integration. Hardware Design.
- 20. Medical Section |Work accedients required papers for refund process | June 2015PPE, Test Technik, Summer Internship Program 2016 Thanks Any Questions !