Historically, Product Lifecycle Management vendors have supported AEC solutions while Enterprise Resource Planning vendors have been focusing on the EPC side of the AEC/EPC ecosystem.
It is time to adopt a holistic approach to Construction Lifecycle and both, PLM and ERP vendors, must provide new technologies and solutions to promote efficient collaboration between Construction disciplines and streamline Business Practices that result in increased profitability and significant savings for their customers.
Construction Lifecycle Management promotes new ways of thinking and doing business, aiming to achieve Lean by delivering an innovative Construction Process Integration framework to manage holistically all the phases of the Lifecycle of a Capital Asset: design, build, operate and retirement.
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Construction Lifecycle Management – a necessary business strategy
by Ionel GRECESCU, P.Eng., London 2014.
Manufacturing and Construction are unique fields on their own but share a great deal of things
together. Both are, obviously, concerned with creation. By de facto terminology convention,
Manufacturing is concerned with creation of Products and Construction with creation of Capital
Assets. There is also a clear symbiotic relationship between the two, and one immediate
conclusion is that Capital Assets have a multitude of various Products in their composition.
Both fields have been profoundly transformed by the paradigm shift that took place in the
middle of the second half of the 20th
century and caused by the revolutionary introduction of
computer assisted parametric modeling which has profoundly changed our view of the world by
enabling the transition from Euclidean geometric solids and making way, in the 21st
century, to
a new epochal style called Parametricism.
“What is so different about Parametricism in comparison to modernism and in comparison
to all prior approaches to architecture?” It is the truly radical transformation of the spatial
and formal repertoire brought about through computational processes.
Source: “The Impact of Parametricism on Architecture and Society”
Angel Tenorio interviews Patrik Schumacher
1
in London, March 2014.
The parametric design paradigm has pervaded all aspects of Society and has proved to be a
transformational force, invisible, yet permanently perceived to the point of being ubiquitous,
totally lost in the details of the immediate surroundings, similar to perceiving the tree in the
forest from afar.
We pursue the parametric design paradigm all the way, penetrating into all corners of the
discipline. Systematic, adaptive variation, continuous differentiation (rather than mere
variety), and dynamic, parametric figuration concerns all design tasks from urbanism to
the level of tectonic detail, interior furnishings and the world of products.
Source: “Parametricism as Style – Parametricist Manifesto”, Patrik Schumacher
Presented and discussed at the Dark Side Club
2
, 11
th
Architecture Biennale, Venice 2008.
What is Product Lifecycle Management?
Manufacturing has been profoundly transformed by the extensive utilization of 3D parametric
digital mock-up to drive all the disciplines throughout all the phases of Product Lifecycle and by
adopting and applying consistently Lean thinking and concepts that focus on eliminating waste
and delivering higher quality products on time and on budget.
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A strategic business approach that applies a consistent set of business solutions in
support of the collaborative creation, management, dissemination, and use of product
definition information across the extended enterprise from concept to end of life -
integrating people, processes, and information.
Source: CIMdata
Product Lifecycle Management (PLM) has revolutionized Manufacturing and pushed the
envelope in traditional industries such as automotive and aerospace which have significantly
benefited from the use of Information Technologies that enabled digital mock-up driven
disciplines and by pushing it to downstream processes throughout the Product Lifecycle.
Digital Engineering is the integrated virtual development of product by means of Information
Technology; Digital Manufacturing is the use of Information Technology to virtually simulate all
the production processes of the product including tooling. While Digital Engineering &
Manufacturing can provide benefits when used as a stand-alone initiative, it’s mostly effective
when it is incorporated into a broad enterprise PLM initiative.
Extending PLM processes and best practices, including Digital Engineering & Manufacturing, to
involve various external stakeholders such as suppliers and partners is particularly compelling
and result in substantially reduced costs, more innovation and much higher benefits.
What is digital mock-up?
Digital mock-up is one of the oldest computer assisted modeling methodologies that appeared
with the first Computer Assisted Design (CAD) systems. Today, sophisticated CAD modeling
systems are capable to add, on top of the parametric model, intelligent features such as
Knowledgeware, simulation details such as kinematics, functional and logical views, electrical
wire harness, simulation of manufacturing processes and various other features that are
enriching the multi-physics simulation possibilities and maximizes the user experience.
The virtual design and simulation in three dimensions of a product and all components of
its logical structure. Digital mock-up eliminates the need for expensive physical mock-up.
Manufacturers can develop virtually a digital mock-up of a product in full detail,
simulating all its functions and anticipating the interaction among its various components.
Since the digital mock-up contains all the data associated with the product, it is richer
than the physical mock-up because all simulation and calculations can be performed on it.
The goal is to achieve a level of accuracy of the digital mock-up that is as close as possible to the
physical mock-up in order to validate all the possible scenarios of the product in a virtual
development environment.
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What is Building Information Modeling?
Building information modeling is a proprietary technology and an innovative approach for
designing and engineering of facilities in Construction using the digital mock-up paradigm.
Building Information Model (BIM) is a digital representation of physical and functional
characteristics of a facility. A building information model is a shared knowledge resource
for information about a facility forming a reliable basis for decisions during its life-cycle;
defined as existing from earliest conception to demolition.
Source: The National BIM Project Committee
Building Information Modeling (BIM) has been shaping the Construction landscape in the last
decade and is in the process of becoming a de facto standard in the Architecture, Engineering &
Construction (AEC) industry.
One interesting feature, to be noticed, is the creative use of additional disciplinary dimensions
that are used in the AEC/EPC ecosystem:
4D modeling is used to virtually simulating the sequence planning of the build phase and
for ideal space utilization on a Construction site.
5D modeling adds to the 4D dimensions of the model, the costing estimation of the build
phase on a Construction site.
6D modeling adds to the 5D dimensions, Facility Management capabilities for the operate
phase of the Construction lifecycle to enable model driven Operations & Maintenance.
Those multi-dimensional processes are driven by the digital mock-up information in the
Building Information Model which manages the associativity properties of all its incorporated
items in such a way that any change in design reflects automatically into the higher dimensions.
What are Industry Foundation Classes?
Industry Foundation Classes (IFC) is a platform neutral open file format specification that has
been registered as an International Standard (ISO 16739:2013). This standard emerged in the
Construction field, out of necessity, as a data interchange medium to foster collaboration
between various stakeholders (such as: partners, subcontractors, suppliers, fabricators, etc.)
that participate on large Construction capital projects and who are creating project deliverables
in specific data formats using various heterogeneous engineering software tools.
The IFC’s data model has been developed as a vendor neutral and open specification for
Building Information Models by the buildingSMART® – an international organization which aims
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to improve the exchange of information between software applications used in the AEC
industry.
Two file formats, based on the IFC specification, have emerged and have been widely
supported by various AEC software vendors:
IFC-SPF which is a Part 21 STEP3
file based ASCII text format (as defined by ISO 10303-21
specification), in which each line typically consists of a single object record, and having
the file extension ".ifc". This is the most widely used IFC format, having the advantage of
compact size yet readable text.
IFC-XML is a Part 28 STEP file based eXtensible Mark-up Language XML format (as defined
by ISO 10303-28 specification), having the file extension ".ifcXML". This format is suitable
for interoperability using XML tools and data integration between various heterogeneous
systems.
AEC/EPC is a unique ecosystem
Construction has evolved in a unique fashion and over time it gave birth to a unique ecosystem
with its own terminology and concepts.
Architecture, Engineering & Construction represents a critical Construction domain
which main’s goal is the design of Capital Assets.
Engineering, Procurement & Construction represents also a critical Construction domain
which main’s goal is the build of Capital Assets.
Together, those two Construction domains form a unique dichotomy, and to complete the
ecosystem, two more key players must be added:
Owners contract AEC stakeholders to design Capital Assets, and EPC stakeholders to
build it.
Operators are contracted by Owners to operate Capital Assets on their behalf.
Immediately we conclude that the purpose of the AEC/EPC ecosystem is to design, build &
operate Capital Assets.
What keeps the AEC/EPC ecosystem whole is the Contract and the specific relationships
between the Owners on one side of the Contract, and the various ecosystem stakeholders on
the other. Those contractual relationships are not any different from those between the
Original Equipment Manufacturer (OEM) and its multi-tiered Suppliers in the automotive and
aerospace industries.
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What is Construction Lifecycle Management?
Construction has been influenced by the PLM business strategy that contributed to achieve
Lean in Manufacturing. Both fields have a close relationship and it is sufficient to observe the
Construction Lifecycle to conclude, for instance, that the Design & Engineering phases are
sharing the same Processes, Methods & Tools used in virtual product development in
Manufacturing. Construction Lifecycle Management (CLM) might have an almost identical
definition to that of Product Lifecycle Management:
A strategic business approach that applies a consistent set of business solutions in
support of the collaborative creation, management, dissemination, and use of
construction definition information across the extended enterprise from concept to end
of life - integrating people, processes, and information.
Construction Lifecycle Management is a very broad business strategy that bridges the gap
between Design, Engineering, Construction, Procurement and back-office business enterprise
systems such as Financials and Human Resources. Its strategy aims to cover missing support
areas and to overcome the lack of integration and collaboration between different business
tasks by facilitating the sharing of Construction information across all company functions,
customers and suppliers.
By analyzing the Construction Lifecycle timeline above, which shows the build phase of a Capital
Asset, one immediate conclusion that jumps out is the proliferation of disciplinary silos that are
used by various stakeholders during Tendering, Construction & Commission which corresponds
to the build phase:
Contract Management
Tender Management
Project Management
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Change Management
Bill of Quantities Management (Quantity Surveying)
Document Management
Material Management
Estimating
Subcontracting
Purchasing
Scheduling
Forecasting
Controlling (Document Control, Cost Control, Project Control)
Commission Management (handover)
This multi-disciplinary build phase and its related processes are entirely driven by the digital
mock-up information in the Building Information Model. Any change in the build phase should
be routed bi-directionally automatically into the design and its associated Building Information
Model master.
The build phase in the Construction Lifecycle presents significant challenges because of its
multi-disciplinary nature and the proliferation of associated data silos that have exploded into
Construction in the last decades. Construction related data is locked inside those silos and stifles
efficient collaboration during project delivery.
Construction must improve its Processes, Methods & Tools by taking a Lean approach to
improve collaboration and execution during design, build and operate phases of the Lifecycle.
"The ability to exchange data among project team members is critical to collaboration, as
is the ability to analyze data to improve a firm's performance".
"Better tools are needed that allow more intensive data sharing within and beyond
individual firms, especially with owners and fabricators."
Source: McGraw Hill Construction, Lean Construction: Leveraging Collaboration and
Advanced Practices to Increase Project Efficiency SmartMarket Report4
Construction Process Integration is the goal of the broad Construction Lifecycle Management
business strategy.
Construction Process Integration delivers Lean
Construction Process Integration (CPI) is a framework consisting of horizontal end-to-end
enterprise wide business processes focusing on Construction Lifecycle delivered through an
ecosystem of seamlessly integrated enterprise applications that bridge the gap (business
process & data flow) between Design, Engineering, Construction, Procurement and back-office
business enterprise systems.
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Construction Process Integration framework’s mission is to promote innovation and efficient
collaboration between Construction disciplines, processes and streamline Business Practices
that result in increased profitability and significant savings.
The vision is that of a fully Construction Process Integration applicative environment that helps
break organizational and information multi-disciplinary silos, enabling streamlined Construction
Lifecycle processes that not only include Design & Engineering processes but also Construction,
Operations & Maintenance through Retirement.
Final word
This author believes that Construction is ripe to receive a Bill of Material to manage the build
phase of the Construction Lifecycle, in the same fashion, Engineering and Manufacturing
received one.
Imagine for a moment how much could be achieved if a Construction Bill of Material would be
managed from its own repository, and by allowing all the various disciplines and processes to
access it during the critical build phase of the Construction Lifecycle.
Such a repository would be similar in function to a Manufacturing Execution System currently
used in Manufacturing to manage the build phase of the Product Lifecycle.
Why not name this repository, Construction Execution Management? Such a system would
manage all the interactions between the various stakeholders during the build phase of the
Construction Lifecycle and because of its nature it would provide automatically “out of the box”
all the collaboration requirements of a Globally Integrated Enterprise5
to “design anywhere,
build anywhere and operate anywhere”.
And who will provide Construction with its own Bill of Material? Frankly, it doesn’t matter,
under market pressure, it will be either, an ERP or a PLM vendor, or probably more likely, it will
be everybody, as it happened in Manufacturing.
Such a vision would finally allow Construction to achieve the long sought ideal of Lean that has
benefited so much Manufacturing.
In the end, in layman terms, Construction Lifecycle Management is nothing more than PLM for
Construction.