This document provides information about adjusting the valves on an engine. It describes removing covers and using tools to turn the flywheel and camshaft to position the valves for adjustment. The procedure involves loosening and tightening lock nuts to adjust screws on the rocker arms until the correct clearance is achieved according to specifications. A double rocker arm clearance is also checked and adjusted using special gauges.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdftepu22753653
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfdai20nao
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which uses pistons to apply pressure and open the exhaust valves a second time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation and lowering emissions. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, servo piston and control valve.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdflunrizan628
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on the engine components of an EC240B FX excavator, including:
- The engine is a 6-cylinder 4-stroke direct injected turbocharged diesel with cast iron block and head.
- It describes the cylinder head, cylinder liners, pistons, and includes diagrams of their structures.
- The cylinder head is common across cylinders with intake and exhaust on the same side. Pistons have cooling oil spray and three piston rings.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which builds pressure to actuate a servo piston. This piston opens the exhaust valve a second time during induction to recirculate some exhaust gases back into the cylinder, reducing NOx formation. The system includes solenoid valve, control valve, main piston, and servo piston that work together hydraulically to provide the secondary exhaust valve opening during IEGR operation.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdftepu22753653
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfdai20nao
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which uses pistons to apply pressure and open the exhaust valves a second time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation and lowering emissions. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, servo piston and control valve.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdflunrizan628
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on the engine components of an EC240B FX excavator, including:
- The engine is a 6-cylinder 4-stroke direct injected turbocharged diesel with cast iron block and head.
- It describes the cylinder head, cylinder liners, pistons, and includes diagrams of their structures.
- The cylinder head is common across cylinders with intake and exhaust on the same side. Pistons have cooling oil spray and three piston rings.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which builds pressure to actuate a servo piston. This piston opens the exhaust valve a second time during induction to recirculate some exhaust gases back into the cylinder, reducing NOx formation. The system includes solenoid valve, control valve, main piston, and servo piston that work together hydraulically to provide the secondary exhaust valve opening during IEGR operation.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on the engine components of an EC240B FX excavator, including:
- The engine is a 6-cylinder, turbocharged diesel engine with cast iron block and cylinder head.
- The cylinder head is made of grey cast iron and has vertically entering intake air and horizontally exiting exhaust.
- The engine uses wet cylinder liners sealed with two O-rings and the cylinder head gasket.
- The pistons are made of aluminum alloy with a combustion cavity and flywheel symbol for orientation. They are cooled by oil spray and have two compression rings and one oil control ring.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfdai20nao
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides service information about engines, including:
1. Descriptions of the D6D and D6E engines, their components, and identification plates.
2. Tightening torques for engine components.
3. Locations of engine components.
4. Characteristic curves showing engine output power, speed, torque, and fuel consumption.
5. Instructions for performing basic engine checks and troubleshooting procedures.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdftepu22753653
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides service information about engines, including:
1. Descriptions of the D6D and D6E engines, their components, and specifications.
2. Procedures and torque specifications for engine maintenance.
3. Diagrams showing engine component locations and characteristic performance curves.
4. Guidelines for performing basic engine checks and troubleshooting engine issues.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfzhenchun51
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfzu0582kui
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until reaching the final torque of 90° turn.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdflunrizan628
1. Clean the sealing surfaces of the crankcase and cylinder head gasket of oil. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides service information about engines, including:
1. Descriptions of the D6D and D6E engines, their components, and identification plates.
2. Tightening torques for engine components.
3. Locations of engine components.
4. Characteristic curves showing engine output power, speed, torque, and fuel consumption.
5. Instructions for performing basic engine checks and troubleshooting procedures.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdffapanhe306271
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo PL4611 Pipelayer Service Repair Manual Instant Download.pdftepu22753653
The document provides instructions for adjusting the valves on a Volvo D12D engine. This includes adjusting the inlet and exhaust valves, checking and adjusting the clearance of the double rocker arm that controls internal exhaust gas recirculation, and adjusting the clearance of the double rocker arm if needed. The process involves using special tools to correctly position the camshaft, loosening and tightening adjustment screws and lock nuts, and checking clearances with feeler gauges.
Volvo PL4611 Pipelayer Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for adjusting the valves on a Volvo D12D engine. This includes adjusting the inlet and exhaust valves, checking and adjusting the clearance of the double rocker arm that controls internal exhaust gas recirculation, and adjusting the clearance of the double rocker arm if needed. The process involves using special tools to correctly position the camshaft, loosening and tightening adjustment screws and lock nuts, and checking clearances with feeler gauges.
Volvo PL4611 Pipelayer Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides instructions for adjusting the valves on a Volvo D12D engine. This includes adjusting the inlet and exhaust valves, checking and adjusting the clearance of the double rocker arm that controls internal exhaust gas recirculation, and adjusting the clearance of the double rocker arm if needed. The process involves using special tools to correctly position the camshaft, loosening and tightening adjustment screws and lock nuts, and checking clearances with feeler gauges.
Volvo PL4608 Pipelayer Service Repair Manual Instant Download.pdftepu22753653
The document provides information on servicing an engine, including:
- Descriptions of the D12D engine including its components and systems.
- Procedures for basic engine checks, troubleshooting, adjusting valves, replacing the front crankshaft oil seal, and descriptions of the internal exhaust gas recirculation system.
- Diagrams illustrating the engine, its parts, and servicing steps.
The document is intended as a service information guide for technicians working on the Volvo D12D engine. It covers the engine's design and maintenance tasks.
Volvo L150F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from a machine. It outlines 18 steps including draining fluids, disconnecting hoses and electrical connections, and removing components attached to the engine like the filter housing. Safety precautions are noted, and references to other documents are provided for additional details on tasks like draining fluids and removing parts. Tools needed include lifting equipment and various fastener removal tools.
Volvo L150E Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for removing an engine from a machine. It describes draining the coolant and oil first. Various hoses, belts, and electrical connections are then disconnected from both sides of the engine. The partition wall and other components are removed to access the engine mounts. Lifting devices are attached to the engine and the mounts are unbolted to lift the engine out after securing the transmission. The process is described over 16 steps with diagrams to illustrate key points.
Volvo L250G Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L180G Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connector locations and part numbers for the required tooling are also provided.
This document provides instructions for changing a non-programmed E-ECU (Engine Electronic Control Unit) with MID 128 on a machine. The steps include:
1. Placing the machine in service position 1 and connecting the VCADS Pro programming tool.
2. Turning off the voltage with the battery disconnector.
3. Removing the engine cover and crankcase ventilation pipe.
4. Disconnecting connectors and cables from the old E-ECU and installing the new non-programmed E-ECU.
Volvo L220D Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information about the cooling system, Pump 3 which controls the cooling fan, and procedures for checking the cooling fan speed and Pump 3 pressure settings on a loader. Key details include:
- The cooling system integrates cooling for the engine, transmission, hydraulics, and optional axle cooling.
- Pump 3 controls the variable speed cooling fan and brake pressure. Its pressure can be checked and adjusted.
- Checks involve connecting gauges and monitors, running the engine at idle and full throttle to read fan speeds and pressures.
- Proper fan speeds are 400-1600 RPM depending on temperature, and Pump 3 pressure should be 1.95-2.10 MPa at idle.
More Related Content
Similar to Volvo EC360B LC EC360BLC Excavator Service Repair Manual Instant Download.pdf
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on the engine components of an EC240B FX excavator, including:
- The engine is a 6-cylinder, turbocharged diesel engine with cast iron block and cylinder head.
- The cylinder head is made of grey cast iron and has vertically entering intake air and horizontally exiting exhaust.
- The engine uses wet cylinder liners sealed with two O-rings and the cylinder head gasket.
- The pistons are made of aluminum alloy with a combustion cavity and flywheel symbol for orientation. They are cooled by oil spray and have two compression rings and one oil control ring.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document describes the internal exhaust gas recirculation (IEGR) system used on the engine. The IEGR system uses a hydraulic mechanism located in IEGR units on the rocker arm holders. When activated by the ECU, a solenoid valve allows oil flow to the IEGR unit which increases pressure and causes a servo piston to open the exhaust valve for a short time during induction. This allows some exhaust gases to reenter the cylinder, reducing NOx formation. The system precisely controls exhaust gas recirculation through hydraulic components like the main piston, control valve, and servo piston.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfdai20nao
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides service information about engines, including:
1. Descriptions of the D6D and D6E engines, their components, and identification plates.
2. Tightening torques for engine components.
3. Locations of engine components.
4. Characteristic curves showing engine output power, speed, torque, and fuel consumption.
5. Instructions for performing basic engine checks and troubleshooting procedures.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdftepu22753653
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides service information about engines, including:
1. Descriptions of the D6D and D6E engines, their components, and specifications.
2. Procedures and torque specifications for engine maintenance.
3. Diagrams showing engine component locations and characteristic performance curves.
4. Guidelines for performing basic engine checks and troubleshooting engine issues.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfzhenchun51
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfzu0582kui
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until reaching the final torque of 90° turn.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdflunrizan628
1. Clean the sealing surfaces of the crankcase and cylinder head gasket of oil. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides service information about engines, including:
1. Descriptions of the D6D and D6E engines, their components, and identification plates.
2. Tightening torques for engine components.
3. Locations of engine components.
4. Characteristic curves showing engine output power, speed, torque, and fuel consumption.
5. Instructions for performing basic engine checks and troubleshooting procedures.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdffapanhe306271
1. Clean the sealing surfaces of the crankcase and cylinder head gasket surfaces. Ensure dowel sleeves are in place.
2. Lightly oil the cylinder head bolts.
3. Follow the specific tightening order and torque specifications shown in the diagram. Tighten in stages until the final torque is reached.
Volvo PL4611 Pipelayer Service Repair Manual Instant Download.pdftepu22753653
The document provides instructions for adjusting the valves on a Volvo D12D engine. This includes adjusting the inlet and exhaust valves, checking and adjusting the clearance of the double rocker arm that controls internal exhaust gas recirculation, and adjusting the clearance of the double rocker arm if needed. The process involves using special tools to correctly position the camshaft, loosening and tightening adjustment screws and lock nuts, and checking clearances with feeler gauges.
Volvo PL4611 Pipelayer Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for adjusting the valves on a Volvo D12D engine. This includes adjusting the inlet and exhaust valves, checking and adjusting the clearance of the double rocker arm that controls internal exhaust gas recirculation, and adjusting the clearance of the double rocker arm if needed. The process involves using special tools to correctly position the camshaft, loosening and tightening adjustment screws and lock nuts, and checking clearances with feeler gauges.
Volvo PL4611 Pipelayer Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides instructions for adjusting the valves on a Volvo D12D engine. This includes adjusting the inlet and exhaust valves, checking and adjusting the clearance of the double rocker arm that controls internal exhaust gas recirculation, and adjusting the clearance of the double rocker arm if needed. The process involves using special tools to correctly position the camshaft, loosening and tightening adjustment screws and lock nuts, and checking clearances with feeler gauges.
Volvo PL4608 Pipelayer Service Repair Manual Instant Download.pdftepu22753653
The document provides information on servicing an engine, including:
- Descriptions of the D12D engine including its components and systems.
- Procedures for basic engine checks, troubleshooting, adjusting valves, replacing the front crankshaft oil seal, and descriptions of the internal exhaust gas recirculation system.
- Diagrams illustrating the engine, its parts, and servicing steps.
The document is intended as a service information guide for technicians working on the Volvo D12D engine. It covers the engine's design and maintenance tasks.
Similar to Volvo EC360B LC EC360BLC Excavator Service Repair Manual Instant Download.pdf (16)
Volvo L150F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from a machine. It outlines 18 steps including draining fluids, disconnecting hoses and electrical connections, and removing components attached to the engine like the filter housing. Safety precautions are noted, and references to other documents are provided for additional details on tasks like draining fluids and removing parts. Tools needed include lifting equipment and various fastener removal tools.
Volvo L150E Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for removing an engine from a machine. It describes draining the coolant and oil first. Various hoses, belts, and electrical connections are then disconnected from both sides of the engine. The partition wall and other components are removed to access the engine mounts. Lifting devices are attached to the engine and the mounts are unbolted to lift the engine out after securing the transmission. The process is described over 16 steps with diagrams to illustrate key points.
Volvo L250G Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L180G Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connector locations and part numbers for the required tooling are also provided.
This document provides instructions for changing a non-programmed E-ECU (Engine Electronic Control Unit) with MID 128 on a machine. The steps include:
1. Placing the machine in service position 1 and connecting the VCADS Pro programming tool.
2. Turning off the voltage with the battery disconnector.
3. Removing the engine cover and crankcase ventilation pipe.
4. Disconnecting connectors and cables from the old E-ECU and installing the new non-programmed E-ECU.
Volvo L220D Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information about the cooling system, Pump 3 which controls the cooling fan, and procedures for checking the cooling fan speed and Pump 3 pressure settings on a loader. Key details include:
- The cooling system integrates cooling for the engine, transmission, hydraulics, and optional axle cooling.
- Pump 3 controls the variable speed cooling fan and brake pressure. Its pressure can be checked and adjusted.
- Checks involve connecting gauges and monitors, running the engine at idle and full throttle to read fan speeds and pressures.
- Proper fan speeds are 400-1600 RPM depending on temperature, and Pump 3 pressure should be 1.95-2.10 MPa at idle.
Volvo L180F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from a machine. It includes preparing the machine by draining fluids like coolant, engine oil, and transmission oil. Components that need to be disconnected from the engine are then listed, such as hoses, pipes, sensors, and guards. Tools needed include lifting equipment and drain hoses. Safety precautions are noted, such as placing the machine in service position and disconnecting the fire suppression system.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, and hydraulic oil, disconnecting coolant hoses and charge air pipes, and removing lower covers and side panels. Lifting tools such as slings and lifting eyes are recommended to lift the engine out once it is fully disconnected.
Volvo L150G Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Diagnostic information for relevant error codes is also listed.
Volvo L180E Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for removing an engine from a vehicle. It describes draining the coolant and oils, disconnecting hoses and electrical connections, and removing components to access the engine. Lifting eyes, slings and a lifting tool are used to attach to the engine for removal. The transmission is secured in place and the engine mount bolts removed to lift the engine out. Components may be transferred to a new engine if replacing it.
Volvo MC60B Skid Steer Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for removing the engine from MC60B and MC70B models. It is a 34 step process that involves draining fluids, disconnecting hoses and electrical connections, removing mounting hardware, and then lifting the engine out of the machine using an overhead hoist. Key steps include draining the coolant and transferring it to a storage container, disconnecting the fuel lines, radiator hoses, exhaust system, and harness connections, and then removing the engine mounts before lifting the engine free of the transmission shaft.
This document provides instructions for removing an engine from a machine. It includes preparing the machine by draining fluids like coolant, engine oil, and transmission oil. Components that need to be disconnected from the engine are then listed, such as hoses, pipes, wires, and sensors. Tools needed for the job include a lifting tool, slings, lifting eyes, nuts, and a ratchet block. Safety precautions are mentioned, like placing the machine in service position and turning off the main power.
Volvo L70G Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L70G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reconnecting connectors, and restoring the machine.
Volvo L330D Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on servicing an engine 200, including checking liquid levels, control lamps, battery voltage, fuses, and separate systems. It describes checking the engine for issues like low stall speed, discolored oil or coolant, exhaust residue, air filters, overpressure, fuel system bleeding, and injectors. It also includes diagrams and descriptions of the cylinder head, seals, pistons, valves, crankshaft, lubrication system, injectors, turbocharger, and cooling system.
The document provides information on an engine used in a Loader L330C, including:
1. The engine is a 6-cylinder, direct-injection diesel with turbocharging and charge air cooling.
2. The cylinder bore is 144mm and stroke is 165mm, giving a displacement of 16.12 liters.
3. Specifications like output and torque curves are provided.
Volvo L330C Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides specifications and descriptions for a TD164KAE engine used in a Loader L330C. It is a 6-cylinder turbocharged diesel engine with a displacement of 16.12 liters. It produces 366 kW of power at 1800 rpm and 2330 Nm of torque at 1000 rpm. Each cylinder has its own cast iron cylinder head with replaceable guides and valves. There are four valves per cylinder. The injector is positioned vertically above the piston in a copper sleeve cooled by engine coolant.
Volvo L90COR L90C OR Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides service information for removing and installing an oil pump on L90C and L120C engines. It includes specifications, a list of required tools, step-by-step instructions for removing the old pump and installing the new one, torque specifications, and a note on checking for leaks after installation. Key steps include draining the oil, using a puller to remove the drive gear, bolting on the new pump, heating and tapping the drive gear onto the shaft, and filling the engine with new oil.
Volvo L90D Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides specifications and service information for engines, including:
- The L90D is equipped with a TD63KBE engine and the L120D with a TD73KDE engine.
- Both engines are 6-cylinder 4-stroke turbocharged diesel engines with intercoolers.
- The engines have wet cylinder liners and separate cylinder heads covering 3 cylinders each.
- Lubrication is provided by a force-feed system and the turbocharger supplies pressurized air.
Volvo L25B Compact Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on removing and installing a VOLVO diesel engine. It describes:
- Removing components like the air duct, fuel lines, hydraulic pump, and electrical connections.
- Suspending the engine from an overhead crane and removing it.
- Installing the engine by lowering it into place and reconnecting components in reverse order.
- Reattaching items like the fuel lines, electrical connections, air duct, and throttle cable.
Volvo L40B Compact Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides information on adjusting the valves of engines equipped on certain machines. It describes using a rotation angle tool to adjust the valves, as the new valve spring design prevents the use of feeler gauges. The procedure involves rotating the engine to the valve overlap position on each cylinder, then adjusting the inlet valves to 90 degrees and exhaust valves to 150 degrees from the initial contact position using the rotation tool. Torque specifications and checks for leaks are also provided after adjustment.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Volvo EC360B LC EC360BLC Excavator Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description 200 Service Information 2014/7/2 0
Profile:
EXC, EC360B LC [GB]
Go back to Index Page
Engine, description
Machine serial no. EC330B: 10001 ~ 10235, EC360B: 10001 ~ 10828
The engine is a straight six cylinder, four stroke, direct injection diesel with 9.6 liter cylinder volume, turbocharged, inter
cooled and electronic controlled fuel injection, EMS (Engine Management System), with a cast iron block and cylinder head.
The cylinder block and head are designed with internal passages formed as sets for lubrication and cooling.
An engine driven power take off for a hydraulic pump can be provided for the D10 as extra equipment.
Structure, fuel filter side view
Figure 1
Engine, fuel filter side view
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Fuel feed pump
Fuel filter
Engine oil filter (bypass)
EMS (Engine Management System)
Fuel inlet
Water outlet
Engine PTO (Power Take Off)
Fan drive and pulley
Oil cooler
Engine oil filter (full)
Breather
Structure, turbocharger side view
3. Engine, top view
1.
2.
3.
4.
Air intake port
Oil filter (bypass)
Coolant vent
Air exhaust port
Structure, front side view
Figure 4
Engine, front side view
1.
2.
3.
Dipstick gauge
Water inlet
Alternator
Structure, rear side view
Figure 5
5. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description 200 Service Information 2014/7/2 0
Profile:
EXC, EC360B LC [GB]
Go back to Index Page
Engine, description
Machine serial no. EC330B: 10236 ~ 10712, EC360B: 10829 ~ 12151
D12C EC(D,E)E2 is the model number of the volvo 12 liter engine for the EC330B/360B excavator.
The engine is a 6-cylinder, 4-stroke, direct injection diesel with a 12 liter cylinder volume, turbocharger, charged air
cooler and electronic controlled fuel injection, EMS (Engine Management System).
The serial number of the engine is to be found stamped in the cylinder block on the rear left side.
The cylinder head is of cast iron and manufactured in one piece which is necessary in order to provide stable
bearings for the overhead camshaft.
The cylinder liner is sealed against the coolant casing with rubber rings.
The D12C EC(D,E)E2 has a four-valve system and overhead camshaft.
The engine timing gear transmission is located at the front of the engine on a 10 mm thick steel plate bolted to the
cylinder block.
The crankshaft is drop forged and has induction hardened bearing surfaces and fillets.
The engine is force fed lubricated by an oil pump which is gear driven from the engine crankshaft via an
intermediate gear
The fuel system for D12C EC(D,E)E2 has electronic control with unit injectors one for each cylinder and which
operate at a very high pressure.
The fuel feed pump is a gear driven type and is driven from the engine timing gear with the same gear.
Engine, structure
6. Figure 1
Engine, structure 1
View A :fuel pump side View B : front side Detail C : Power Take Off (option)
1 Fan drive and pulley 7 Speed sensor 13 Lifting bracket
2 Fuel pump 8 Starter 14 To charged air cooler
3 EMS (Engine Management System) 9 Breather 15 Fan belt
4 Dipstick gauge 10 Oil pan 16 Crankshaft pulley
5 Fuel feed pump 11 Oil drain valve 17 Belt tensioner
6 Remote fuel filter 12 From charged air cooler 18 Power take off drive
7. Figure 2
Engine, structure 2
View A : top side View B : turbocharger side View C : rear side
1 From charged air cooler 6 Alternator 11 Turbocharger
2 Engine oil filter 7 To charged air cooler 12 Flywheel
3 Flywheel housing 8 Valve cover 13 Power take off (option)
4 Starter 9 Lifting bracket 14 Coolant pump
5 Breather 10 Oil filler cap
8. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description 200 Service Information 2014/7/2 0
Profile:
EXC, EC360B LC [GB]
Go back to Index Page
Engine, description
Machine serial no. EC330B: 10713 ~ , 80001 ~ , EC360B: 12152 ~ , 80001 ~
Model Engine model number Machine serial number
D12DEBE2 10712 ~
EC330B
D12DEBE3 80001 ~
D12DEBE2 12152 ~
EC360B
D12DEBE3 80001 ~
D12DEBE2 and D12DEBE3 are the model number of the Volvo 12 liter engine.
The engine is a 6-cylinder, 4-stroke, direct injection diesel with a 12 liter cylinder volume, turbocharger, charged air
cooler and electronic controlled fuel injection, EMS (Engine Management System).
The serial number of the engine is to be found stamped in the cylinder block on the rear left side.
The cylinder head is of cast iron and manufactured in one piece which is necessary in order to provide stable
bearings for the overhead camshaft.
The cylinder liner is sealed against the coolant casing with rubber rings.
The D12DEBE2 and D12DEBE3 have a four-valve system and overhead camshaft.
The engine timing gear transmission is located at the front of the engine on a 10 mm thick steel plate bolted to the
cylinder block.
The crankshaft is drop forged and has induction hardened bearing surfaces and fillets.
The engine is force fed lubricated by an oil pump which is gear driven from the engine crankshaft via an
intermediate gear
The fuel system for D12DEBE2 and D12DEBE3 have electronic control with unit injectors one for each cylinder and
which operate at a very high pressure.
The fuel feed pump is a gear driven type and is driven from the engine timing gear with the same gear.
9. Figure 1
D12DEBE2 Engine, structure
A Water from engine B To charged air cooler
1 Crankshaft pulley 9 Fuel filter 17 Breather
2 Belt tensioner 10 Alternator 18 Starter
3 Water from engine 11 Fan drive and pulley 19 Speed sensor
4 Lifting bracket 12 Air-condenser compressor 20 Fuel pump
5 ITo charged air cooler 13 Alternator belt 21 Engine oil filter
6 Fuel feed pump 14 Fan belt 22 Water separator
7 E-ECU 15 Oil pan 23 Flywheel housing
8 Coolant temperature sensor 16 Oil drain valve 24 Engine oil filter
10. Figure 2
D12DEBE3 Engine, structure
A Form charged air cooler B To charged air cooler
1 Crankshaft pulley 9 Fuel filter 17 Breather
2 Belt tensioner 10 Alternator 18 Starter
3 Intake to charged air cooler 11 Fan drive and pulley 19 Speed sensor
4 Lifting bracket 12 Air-condenser compressor 20 Fuel pump
5 To charged air cooler 13 Alternator belt 21 Engine oil filter
6 Fuel feed pump 14 Fan belt 22 Water separator
7 E-ECU 15 Oil pan 23 Flywheel housing
8 Coolant temperature sensor 16 Oil drain valve 24 Engine oil filter
11. Service Information
Document Title: Function Group: Information Type: Date:
Basic check, Engine 210 Service Information 2014/7/2 0
Profile:
EXC, EC360B LC [GB]
Basic check, Engine
NOTE!
Certain tests and checks are performed with unlocked safety locking lever. Make sure that the machine cannot operate
unexpectedly when the safety locking lever is unlocked.
Purpose of the basic check
The purpose of the basic check is to provide fast and accurate information about the general condition of the engine.
The basic check should be performed and evaluated according to instructions in the PC-tool VCADS Pro.
Tests included in the basic check
The basic check which is divided into the following tests should be performed after reading out error codes and checking
parameters.
Tests:
1.
2.
3.
4.
Cylinder compression, test
The purpose of the test is to show if any cylinder has a deviating compression pressure. The test replaces the old
pressure check method but does not give any absolute values.
Cylinder balancing, test
The purpose of the test is to show if there is any deviation in the fuel injection to a cylinder.
Feed pressure, test
The purpose of the test is to check that the feed pressure is as per specification.
Sensor, test
The purpose of the test is to check the function of all sensors.
12. Service Information
Document Title: Function Group: Information Type: Date:
Troubleshooting 210 Service Information 2014/7/2 0
Profile:
EXC, EC360B LC [GB]
Troubleshooting
General about troubleshooting
When a malfunction is suspected or has been confirmed, it is important to identify the cause as soon as possible.
The starting point for all troubleshooting is that there is some type of trouble symptom or malfunction.
Malfunctions can be indicated by:
generation of error codes
detection of a malfunction symptom.
Troubleshooting work
The first step in troubleshooting is to gather information from the operator concerning the malfunction symptoms, see
Electrical and information system, Collection of basic data. Then, attempt to pin-point the cause by checking in a certain
order, for more information, see Electrical and information system, troubleshooting strategy.
The different checking steps are:
Check error codes
Check parameters
Perform basic check
Troubleshooting information
The following is included in Electrical and information system and is used when troubleshooting:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Troubleshooting strategy
Describes troubleshooting work, step by step.
Troubleshooting, assistive devices
Brief summary of the assistive devices that are available for troubleshooting.
Functional checks and tests, VCADS Pro
Brief description of VCADS Pro. For a detailed description, see VCADS Pro User’s Manual.
Error code information
Contains information regarding error code design, lists of all error codes and error code information about each
error code.
Components, troubleshooting and specifications
Contains methods and measuring values for troubleshooting of components. Also includes wiring diagrams and
certain specifications.
Parameters
Incorrectly set parameters may cause malfunction symptoms. The parameter list includes all limit and command
values for parameters.
Control units, functional description
Describes the functions of the control units, inputs and outputs as well as communication between the various
control units.
Control units, active and passive measuring
Contains measuring values for active and passive measuring of the ECUs.
Software functions
Describes the pre-requisite conditions for the control and monitoring functions that are performed by the software
in the ECUs.
13. Service Information
Document Title: Function Group: Information Type: Date:
Valves, adjusting 214 Service Information 2014/7/2 0
Profile:
EXC, EC360B LC [GB]
Valves, adjusting
Op nbr 214-012
88820003 Setting tool
9993590 Gear wheel
Feeler gauge
WARNING
Risk of burns - stop the diesel engine and allow it to cool down before starting any work.
1. Place the machine in service position B. See 091 Service positions
2. Open the engine hood.
3. Remove step (1).
Figure 1
Removal, step
4. Remove crankcase ventilation hose (1).
14. Figure 2
Removal, crankcase ventilation hose
5. Remove valve cover (1).
Figure 3
Removal, valve cover
6. Remove the protective cover on the flywheel housing and install tool 9993590, an extension and a ratchet handle.
Figure 4
9993590, extension and ratchet handle
Adjusting inlet valve
7. Turn the flywheel with tool 9993590 until the nearest dash marking on the camshaft is between the marks on the
bearing cap.
NOTE!
The number identifies the cylinder for which both inlet and exhaust valves are in correct position for adjusting.
NOTE!
Cylinder 1 is closest to the engine timing gear.
15. Figure 5
Camshaft marking
8. Loosen lock nut (2) on the rocker arm and adjust screw (1) to get the correct valve clearance according to
and tighten the lock nut. Tightening torque: see
214 Valve mechanism, double rocker arm
214 Valve mechanism, tightening torques
Figure 6
1.
2.
3.
Adjusting screw
Lock nut
Feeler gauge
Adjusting exhaust valve
9. Loosen lock nut (2) on the rocker arm and adjust screw (1) to get the correct valve clearance according to
and tighten the lock nut. Tightening torque: see
214 Valve mechanism, double rocker arm
214 Valve mechanism, tightening torques
16. Figure 7
1.
2.
3.
Adjusting screw
Lock nut
Feeler gauge
10. Check-measure the valve clearance according to .
214 Valve mechanism, double rocker arm
NOTE!
Before checking the double rocker arm's clearance, check that the exhaust valve clearance is correct according to
.
214 Valve mechanism, double rocker arm
Checking, double rocker arm (IEGR)
11. Loosen the drain nipple and drain air and oil from the double rocker arm.
Figure 8
17. 1. Draining nipple
12. Insert the go-side of gauge 88820003 between the double rocker arm's contact surface and the camshaft's basic
circle. The go-side must be able to pass between the arm contact surface and the camshaft, if the IEGR-"lift" is not
too great.
Figure 9
Go-and-stop gauge 88820003
1.
2.
Stop-side of gauge
Go-side of gauge
13. Insert the stop-side of 88820003 between the double rocker arm's contact surface and the camshaft's basic circle.
The stop-side must not be able to pass between the contact arm surface and the camshaft. If it does, the IEGR-"lift"
is too small.
NOTE!
If the go-side of the gauge passes between the double rocker arm's contact surface and the camshaft's basic circle
and if the stop-side does not, the clearance for the double rocker arm is correct. If not, the double rocker arm must
be adjusted as follows:
14. Tighten the drain nipple. Tightening torque: see 214 Valve mechanism, tightening torques
15. Adjust the other valves and check-measure the double rocker arm clearance in the same way.
NOTE!
The drain nipple on the double rocker arm must be open during the adjustment procedure.
18. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
19. Figure 10
Double rocker arm
1.
2.
3.
4.
5.
6.
7.
Follower arm (IEGR-rocker arm)
Exhaust rocker arm
Stop nut
Sleeve
Nipple
Lock nut
Piston
Adjusting, double rocker arm (IEGR)
16. Keep the camshaft in the same position as when adjusting the valve clearance. Hold piston (7) and loosen lock nut
(6) with an Allen head wrench.
17. Insert adjusting tool 88820003 between the double rocker arm's contact surface and the camshaft's basic circle.
Turn piston (7) with an Allen key so that zero clearance is obtained between the double rocker arm, the tool, and
the camshaft.
NOTE!
Zero clearance means that the adjusting tool does not slide smoothly between the double rocker arm and the
camshaft.
Figure 11
Adjusting tool 88820003
18. Tighten lock nut (6) while firmly holding piston (7) in the correct position. Tightening torque: see
214 Valve mechanism, tightening torques