The document provides information on the hydraulic system of various excavator models. It describes the positive flow control system that allows variable pump flow for precision work. It also summarizes the key functions of the hydraulic system, including summation, boom and swing priority, regeneration, and holding valves, which provide high productivity, digging capacity, maneuvering precision, and fuel economy. Furthermore, it provides maintenance instructions and safety guidelines for working on hydraulic components and systems.
Hyundai hsl650 7 skid steer loader service repair manualfjjskekdmmse
The document provides instructions for removing, installing, and servicing a main hydraulic pump. It describes the pump components and structure in 4 parts. It also covers the pump's general description, transmission hydraulic support system, controls and options, start up procedure, and maintenance requirements. The start up procedure cautions that certain steps require disabling the machine to prevent injury and outlines filling, priming, and testing the pump system. Maintenance involves checking fluid levels and changing the fluid and filter every 500 hours.
This document provides an overview of steam turbine components, failure mechanisms, arrangements, and applications. It discusses the characteristics of key components like blading, discs, rotors, and shells, and failure mechanisms they may experience such as corrosion, creep, erosion, and fatigue. It also covers steam turbine arrangements for different applications and industries. Monitoring, maintenance, training infrastructure is important to support reliable turbine operation and minimize risks of common failures involving loss of lube oil, overspeed events, and blade failures.
This document provides information about a high shear mixer granulator (HSMG) with a capacity of 600 liters. It describes the components, functions, process, and specifications of the HSMG. The key components include a mixing chamber, impellers, chopper, discharge port, cone mill, and control panel. It mixes ingredients to make granules for tablet production and can process up to 240 kg of material in a single batch. Safety features and operating procedures are outlined.
Hydraulic systems for sugar mills and mini sugar mills include a hydraulic power pack, control panel, and hydro-pneumatic accumulators. The hydraulic power pack supplies pressurized hydraulic fluid to the control panel and includes components like a reservoir, pump, and motor. The control panel allows operators to monitor and adjust hydraulic pressures on individual mill rolls. Hydro-pneumatic accumulators help maintain steady pressure on mill heads by absorbing pressure changes from varying material thicknesses being crushed.
The document outlines the procedure for overhauling the pistons in a two-stroke marine main engine. Key steps include: isolating the engine, draining water from the cylinder, removing the piston and inspecting components for wear, cleaning and replacing parts as needed, reassembling the piston, and installing it back in the engine. Safety precautions are emphasized, such as permitting work and confirming it is safe to turn the engine.
This document discusses the design and operation of a lube oil rundown tank system used to provide lubrication to rotating equipment bearings during shutdown coast-down periods. It describes how the rundown tank is filled during startup and then provides gravity flow of lube oil to the bearings after shutdown when main and auxiliary lube oil pumps are lost. The rundown tank system includes components like a vent, level transmitter, filling valve, check valves, and overflow line that allow it to fill, circulate oil normally, and then feed oil to bearings during coast-down.
The PA purifier system is designed to purify and clarify heavy fuel oils, lubricating oils, and distillate oils for marine vessels and power plants. It consists of a separator, change-over valve, and EPC50 control unit which automatically operates the system. The compact system takes up little space and requires few ancillary components, keeping installation and maintenance costs low. It effectively separates sludge and water from oils with high throughput capacities.
This document provides an instruction manual for installing, maintaining, and ordering parts for Emerson's Type 8560 Eccentric Disc Butterfly Control Valve. It describes the valve specifications, construction materials and their temperature limits, installation procedures including orientation, maintenance procedures for packing, seals, discs, and bearings, and parts ordering information.
Hyundai hsl650 7 skid steer loader service repair manualfjjskekdmmse
The document provides instructions for removing, installing, and servicing a main hydraulic pump. It describes the pump components and structure in 4 parts. It also covers the pump's general description, transmission hydraulic support system, controls and options, start up procedure, and maintenance requirements. The start up procedure cautions that certain steps require disabling the machine to prevent injury and outlines filling, priming, and testing the pump system. Maintenance involves checking fluid levels and changing the fluid and filter every 500 hours.
This document provides an overview of steam turbine components, failure mechanisms, arrangements, and applications. It discusses the characteristics of key components like blading, discs, rotors, and shells, and failure mechanisms they may experience such as corrosion, creep, erosion, and fatigue. It also covers steam turbine arrangements for different applications and industries. Monitoring, maintenance, training infrastructure is important to support reliable turbine operation and minimize risks of common failures involving loss of lube oil, overspeed events, and blade failures.
This document provides information about a high shear mixer granulator (HSMG) with a capacity of 600 liters. It describes the components, functions, process, and specifications of the HSMG. The key components include a mixing chamber, impellers, chopper, discharge port, cone mill, and control panel. It mixes ingredients to make granules for tablet production and can process up to 240 kg of material in a single batch. Safety features and operating procedures are outlined.
Hydraulic systems for sugar mills and mini sugar mills include a hydraulic power pack, control panel, and hydro-pneumatic accumulators. The hydraulic power pack supplies pressurized hydraulic fluid to the control panel and includes components like a reservoir, pump, and motor. The control panel allows operators to monitor and adjust hydraulic pressures on individual mill rolls. Hydro-pneumatic accumulators help maintain steady pressure on mill heads by absorbing pressure changes from varying material thicknesses being crushed.
The document outlines the procedure for overhauling the pistons in a two-stroke marine main engine. Key steps include: isolating the engine, draining water from the cylinder, removing the piston and inspecting components for wear, cleaning and replacing parts as needed, reassembling the piston, and installing it back in the engine. Safety precautions are emphasized, such as permitting work and confirming it is safe to turn the engine.
This document discusses the design and operation of a lube oil rundown tank system used to provide lubrication to rotating equipment bearings during shutdown coast-down periods. It describes how the rundown tank is filled during startup and then provides gravity flow of lube oil to the bearings after shutdown when main and auxiliary lube oil pumps are lost. The rundown tank system includes components like a vent, level transmitter, filling valve, check valves, and overflow line that allow it to fill, circulate oil normally, and then feed oil to bearings during coast-down.
The PA purifier system is designed to purify and clarify heavy fuel oils, lubricating oils, and distillate oils for marine vessels and power plants. It consists of a separator, change-over valve, and EPC50 control unit which automatically operates the system. The compact system takes up little space and requires few ancillary components, keeping installation and maintenance costs low. It effectively separates sludge and water from oils with high throughput capacities.
This document provides an instruction manual for installing, maintaining, and ordering parts for Emerson's Type 8560 Eccentric Disc Butterfly Control Valve. It describes the valve specifications, construction materials and their temperature limits, installation procedures including orientation, maintenance procedures for packing, seals, discs, and bearings, and parts ordering information.
Ace Automation Engineers manufactures hydraulic systems for applications in paper mills, including hydraulic power packs, control panels, cylinders, and centralized oil lubrication systems. They design the systems to suit the specific nip specifications required by paper mills. Ace has years of experience in developing sturdy and reliable hydraulic systems, and has successfully installed many units across India, with a large base of satisfied customers. Their centralized oil lubrication systems supply filtered and cooled oil to bearings in the dryer section and machine grade section.
This PPT contains a description and the principles of operation of a Rexarc ATX Acetylene Generator and describes the components for this generator model.
Hydraulic system vertical roller mill operationlinxiaomo
The hydraulic system of vertical mill is an important system, the main function of the hydraulic system is to break the grinding roller, which is when the internal grinding cavity wear parts wear, can stop open on both sides of the grinding roller mill, to replace the inside parts or repair. This type vertical roller mill including the hydraulic station, connected with the grinding roller cylinder and hydraulic pipe and other components.
The document provides details of a presentation for AFLEX on marine pumps. It begins with an introduction of the speaker and overview of topics to be discussed, including AFLEX products and services, current maritime news, functions of pumps, and the working principle of centrifugal pumps. It then delves into explanations of AFLEX's activities like supplying marine pumps, pollution control equipment, mechanical seals, spare parts and certification services. Descriptions of different pump types such as centrifugal, positive displacement and their components are also given.
High quality components such as IP55 electric
motors with the IE2 efficiency class, star-delta
motor starter system, electrical as per the market
requirements, durable compressor blocks are
provided as standard in all our products.
The document discusses steam sealing condensers used on steam turbines. It provides two options for the steam sealing condenser system - using a steam ejector or a vacuum pump driven by an electric motor. The complete preassembled system includes a gland condenser exchanger, condensate tank, necessary valves and manometers. The steam sealing condenser system eliminates steam contamination of lube oil, reducing degradation and allowing for longer periods before oil changes are needed.
The document summarizes the Symetro gear unit, which transmits high motor output speed to a slow rotating mill. It has a long life due to high quality materials and design. It uses two stage gear reduction to achieve a high efficiency and long life with negligible maintenance. Safety systems prevent issues from inadequate lubrication or excessive vibration or temperatures. Inspections and maintenance are minimal, involving routine oil checks and analysis.
Water Inlet Pressure Switch
Water Pressure Gauge
Residue/Lime Water Agitator
Motor Control Center
Automatic Lubrication Panel
Water Level Valves
Residue/Lime Water Drain Valve & Control
Flashback Arresters
Safety Valves
Plant Alarms
The document provides information on Teikoku, the world's largest manufacturer of canned motor pumps. It describes key features of Teikoku canned motor pumps including their sealless and leak-proof design, compact size requiring no alignment, ability to handle toxic and hazardous fluids, quiet operation, and field repairability. The pumps are suitable for applications involving vacuum, high pressure, high temperatures, and hazardous materials.
This document provides a summary of an industrial training report from a summer internship at Oil and Natural Gas Corporation Limited (ONGC) in Mehsana, India. It describes the various workshops at ONGC, including the machine workshop for machining operations, diesel workshop for engine maintenance, assembly workshop, and fabrication workshop. It provides examples of equipment used, such as various lathe machines, diesel engines, pumps, compressors. It discusses typical maintenance issues and summarizes the functions of key workshop areas.
This document provides technical information about Alfa Laval's S-separator and P-separator systems for treating fuel and lubricating oils on ships and in power plants. It describes the characteristics of different types of oils, including heavy fuel oils, marine diesel oils, and lubricating oils. It explains that conventional purifier systems have limitations in treating heavy fuel oils over 991 kg/m3 density, while the S-separator uses Alcap technology to automatically adjust to various oil properties. The P-separator is designed for lighter, more consistent oils. Both separators offer improved separation efficiency and reduced operating costs compared to previous models.
Bulk Solids Dispensing With EBRO Armaturen Cycle LockCTi Controltech
EBRO cycle-locks are installed where powdered media is discharged from silos, receiver tanks and bigbags and dosed in many cases. They are also used for feeding into downstream production processes, as well as for inertisation of products during transfer operations.
The document describes the heavy fuel oil (HFO) system used in a power plant. It details the HFO storage and transfer systems, including HFO tanks, pumps, filters, heaters and controls. The HFO feeder unit takes suction from HFO tanks and transfers it to a common header. The booster unit then increases the pressure and heats the HFO to the required viscosity before delivering it to the engines. Temperature, pressure and viscosity are monitored and controlled throughout the system.
This document provides an overview of API 675 3rd Edition standards for positive displacement pumps with controlled volumes. It defines key terms such as net positive inlet pressure and displacement. It outlines design requirements for pumps, including the ability to adjust flow rates over a specified turndown ratio and incorporating pressure limiting valves. Testing requirements are specified, such as hydrostatic testing pressures and performance tests at multiple flow rates. Annexes provide additional details on data sheets, materials, inspection checklists, drawing requirements, and techniques for analyzing and controlling pulsations and vibrations.
The document discusses considerations for switching from air cylinders to electric cylinders (ROBO Cylinders). It covers key differences to consider like installation space needs, the need for home return operations, and different maintenance requirements. The document also provides details on allowable dynamic moment calculations and how moment loads impact service life. Installation orientation limitations are shown in a table for different ROBO Cylinder models.
The Idle Air Control system uses an idle air control valve controlled by the ECM to regulate air flow and stabilize idle speed. There are four types of IAC systems that vary in their design and operation but all control idle speed. Improper operation of the IAC system can impact emissions and driveability by causing rough or unstable idle conditions.
The document provides information about a seminar on the IOCL complex refinery located in Panipat, Haryana. It discusses the instrumentation used at the refinery to monitor and control various processes. It describes the main control system used, various temperature measurement techniques like thermocouples, thermistors, and RTDs. It also discusses level measurement using differential pressure, capacitance, displacers/floats, and bubblers. Additional topics covered include pressure measurement, flow measurement using orifice plates and venturi meters, and an introduction to programmable logic controllers.
New holland t8050 tractor service repair manualujfdjjkskkdme
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure and the rear providing charge flow to the piston pump. An optional high flow piston pump is also described that provides increased hydraulic flow.
Volvo EC180C L EC180CL Excavator Service Repair Manual.pdffuxing0173208
The document provides information on the hydraulic system of an excavator. It describes the main components of the system including pumps, valves, cylinders and tanks. It explains the functions of the positive flow control system and priority circuits which allow precision work and high productivity. Cleanliness is emphasized when handling hydraulic components and oils to prevent contamination and equipment damage.
The document provides information about the hydraulic system for an excavator. It describes the negative flow control system that allows the pump to deliver precise flow according to demand. It also describes the automatic sensing work mode system that prioritizes boom, arm, and swing movements for high productivity and fuel efficiency. The document outlines the functions of key hydraulic components like the summation system, regeneration system, priority circuits, and holding valves. It also provides maintenance instructions and descriptions of hydraulic components, diagrams, and specifications.
Volvo MC110B Skid Steer Loader Service Repair Manual Instant Download.pdftepu22753653
The document provides information on removing an engine from a machine. It is a step-by-step process that includes draining fluids, disconnecting hoses and wiring, and removing mounting hardware. The engine is then lifted from the machine using an overhead hoist and placed on engine stands. Precautions are outlined to handle fluids safely and support the engine securely during removal.
Volvo MC110B Skid Steer Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on removing an engine from machines MC80B, MC90B, and MC110B. It is a 20 step process that includes draining coolant and oil, disconnecting hoses and lines, removing guards and covers, loosening mounting bolts, and detaching other components to fully remove the engine. Safety precautions are provided regarding hot fluids and proper disposal of wastes. Diagrams illustrate the specific components and steps in the engine removal process.
Ace Automation Engineers manufactures hydraulic systems for applications in paper mills, including hydraulic power packs, control panels, cylinders, and centralized oil lubrication systems. They design the systems to suit the specific nip specifications required by paper mills. Ace has years of experience in developing sturdy and reliable hydraulic systems, and has successfully installed many units across India, with a large base of satisfied customers. Their centralized oil lubrication systems supply filtered and cooled oil to bearings in the dryer section and machine grade section.
This PPT contains a description and the principles of operation of a Rexarc ATX Acetylene Generator and describes the components for this generator model.
Hydraulic system vertical roller mill operationlinxiaomo
The hydraulic system of vertical mill is an important system, the main function of the hydraulic system is to break the grinding roller, which is when the internal grinding cavity wear parts wear, can stop open on both sides of the grinding roller mill, to replace the inside parts or repair. This type vertical roller mill including the hydraulic station, connected with the grinding roller cylinder and hydraulic pipe and other components.
The document provides details of a presentation for AFLEX on marine pumps. It begins with an introduction of the speaker and overview of topics to be discussed, including AFLEX products and services, current maritime news, functions of pumps, and the working principle of centrifugal pumps. It then delves into explanations of AFLEX's activities like supplying marine pumps, pollution control equipment, mechanical seals, spare parts and certification services. Descriptions of different pump types such as centrifugal, positive displacement and their components are also given.
High quality components such as IP55 electric
motors with the IE2 efficiency class, star-delta
motor starter system, electrical as per the market
requirements, durable compressor blocks are
provided as standard in all our products.
The document discusses steam sealing condensers used on steam turbines. It provides two options for the steam sealing condenser system - using a steam ejector or a vacuum pump driven by an electric motor. The complete preassembled system includes a gland condenser exchanger, condensate tank, necessary valves and manometers. The steam sealing condenser system eliminates steam contamination of lube oil, reducing degradation and allowing for longer periods before oil changes are needed.
The document summarizes the Symetro gear unit, which transmits high motor output speed to a slow rotating mill. It has a long life due to high quality materials and design. It uses two stage gear reduction to achieve a high efficiency and long life with negligible maintenance. Safety systems prevent issues from inadequate lubrication or excessive vibration or temperatures. Inspections and maintenance are minimal, involving routine oil checks and analysis.
Water Inlet Pressure Switch
Water Pressure Gauge
Residue/Lime Water Agitator
Motor Control Center
Automatic Lubrication Panel
Water Level Valves
Residue/Lime Water Drain Valve & Control
Flashback Arresters
Safety Valves
Plant Alarms
The document provides information on Teikoku, the world's largest manufacturer of canned motor pumps. It describes key features of Teikoku canned motor pumps including their sealless and leak-proof design, compact size requiring no alignment, ability to handle toxic and hazardous fluids, quiet operation, and field repairability. The pumps are suitable for applications involving vacuum, high pressure, high temperatures, and hazardous materials.
This document provides a summary of an industrial training report from a summer internship at Oil and Natural Gas Corporation Limited (ONGC) in Mehsana, India. It describes the various workshops at ONGC, including the machine workshop for machining operations, diesel workshop for engine maintenance, assembly workshop, and fabrication workshop. It provides examples of equipment used, such as various lathe machines, diesel engines, pumps, compressors. It discusses typical maintenance issues and summarizes the functions of key workshop areas.
This document provides technical information about Alfa Laval's S-separator and P-separator systems for treating fuel and lubricating oils on ships and in power plants. It describes the characteristics of different types of oils, including heavy fuel oils, marine diesel oils, and lubricating oils. It explains that conventional purifier systems have limitations in treating heavy fuel oils over 991 kg/m3 density, while the S-separator uses Alcap technology to automatically adjust to various oil properties. The P-separator is designed for lighter, more consistent oils. Both separators offer improved separation efficiency and reduced operating costs compared to previous models.
Bulk Solids Dispensing With EBRO Armaturen Cycle LockCTi Controltech
EBRO cycle-locks are installed where powdered media is discharged from silos, receiver tanks and bigbags and dosed in many cases. They are also used for feeding into downstream production processes, as well as for inertisation of products during transfer operations.
The document describes the heavy fuel oil (HFO) system used in a power plant. It details the HFO storage and transfer systems, including HFO tanks, pumps, filters, heaters and controls. The HFO feeder unit takes suction from HFO tanks and transfers it to a common header. The booster unit then increases the pressure and heats the HFO to the required viscosity before delivering it to the engines. Temperature, pressure and viscosity are monitored and controlled throughout the system.
This document provides an overview of API 675 3rd Edition standards for positive displacement pumps with controlled volumes. It defines key terms such as net positive inlet pressure and displacement. It outlines design requirements for pumps, including the ability to adjust flow rates over a specified turndown ratio and incorporating pressure limiting valves. Testing requirements are specified, such as hydrostatic testing pressures and performance tests at multiple flow rates. Annexes provide additional details on data sheets, materials, inspection checklists, drawing requirements, and techniques for analyzing and controlling pulsations and vibrations.
The document discusses considerations for switching from air cylinders to electric cylinders (ROBO Cylinders). It covers key differences to consider like installation space needs, the need for home return operations, and different maintenance requirements. The document also provides details on allowable dynamic moment calculations and how moment loads impact service life. Installation orientation limitations are shown in a table for different ROBO Cylinder models.
The Idle Air Control system uses an idle air control valve controlled by the ECM to regulate air flow and stabilize idle speed. There are four types of IAC systems that vary in their design and operation but all control idle speed. Improper operation of the IAC system can impact emissions and driveability by causing rough or unstable idle conditions.
The document provides information about a seminar on the IOCL complex refinery located in Panipat, Haryana. It discusses the instrumentation used at the refinery to monitor and control various processes. It describes the main control system used, various temperature measurement techniques like thermocouples, thermistors, and RTDs. It also discusses level measurement using differential pressure, capacitance, displacers/floats, and bubblers. Additional topics covered include pressure measurement, flow measurement using orifice plates and venturi meters, and an introduction to programmable logic controllers.
New holland t8050 tractor service repair manualujfdjjkskkdme
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure and the rear providing charge flow to the piston pump. An optional high flow piston pump is also described that provides increased hydraulic flow.
Volvo EC180C L EC180CL Excavator Service Repair Manual.pdffuxing0173208
The document provides information on the hydraulic system of an excavator. It describes the main components of the system including pumps, valves, cylinders and tanks. It explains the functions of the positive flow control system and priority circuits which allow precision work and high productivity. Cleanliness is emphasized when handling hydraulic components and oils to prevent contamination and equipment damage.
The document provides information about the hydraulic system for an excavator. It describes the negative flow control system that allows the pump to deliver precise flow according to demand. It also describes the automatic sensing work mode system that prioritizes boom, arm, and swing movements for high productivity and fuel efficiency. The document outlines the functions of key hydraulic components like the summation system, regeneration system, priority circuits, and holding valves. It also provides maintenance instructions and descriptions of hydraulic components, diagrams, and specifications.
Volvo MC110B Skid Steer Loader Service Repair Manual Instant Download.pdftepu22753653
The document provides information on removing an engine from a machine. It is a step-by-step process that includes draining fluids, disconnecting hoses and wiring, and removing mounting hardware. The engine is then lifted from the machine using an overhead hoist and placed on engine stands. Precautions are outlined to handle fluids safely and support the engine securely during removal.
Volvo MC110B Skid Steer Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on removing an engine from machines MC80B, MC90B, and MC110B. It is a 20 step process that includes draining coolant and oil, disconnecting hoses and lines, removing guards and covers, loosening mounting bolts, and detaching other components to fully remove the engine. Safety precautions are provided regarding hot fluids and proper disposal of wastes. Diagrams illustrate the specific components and steps in the engine removal process.
Volvo MC110B Skid Steer Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on removing an engine from a machine. It is a step-by-step process that includes draining fluids, disconnecting hoses and wiring, and removing mounting hardware. The engine is then lifted from the machine using an overhead hoist and placed on engine stands. Precautions are outlined to handle fluids safely and prevent damage to components.
Volvo MC110B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides information on removing an engine from a machine. It is a step-by-step process that includes draining fluids, disconnecting hoses and wiring, and removing mounting hardware. The engine is then lifted from the machine using an overhead hoist and placed on engine stands. Precautions are outlined to handle fluids safely and prevent damage to components during removal.
VEHICLES PARKING BY USING HYDRAULIC SYSTEMIRJET Journal
The document describes a proposed hydraulic system for parking vehicles. The system aims to eliminate the need for ramps in multi-level parking by lifting and lowering vehicles between floors using hydraulic actuators. It consists of a hydraulic pump, directional control valve, counterbalance valve, pressure relief valve, actuator, and reservoir. During operation, the pump supplies pressurized oil to the actuator through the directional control valve to smoothly raise or lower the vehicle within a short time period. This allows more efficient use of space compared to traditional ramp-based systems and reduces traffic congestion. The system is designed to operate safely and lower vehicles in a controlled manner using a counterbalance valve. This hydraulic parking system could help address issues of limited parking
Hyundai r15 7 mini excavator service repair manualfjjsekdmme
This service manual provides maintenance and repair instructions for the HY1570001 excavator. It outlines inspection and maintenance procedures, including checking fluid levels, lubricating parts, inspecting wear items, and adjusting components. The manual emphasizes performing repairs correctly using the proper tools, materials, and techniques. Maintaining the excavator according to the schedules in the manual will help ensure long life and prevent failures.
Hyundai r15 7 mini excavator service repair manualfhsjejkdmem
This service manual provides maintenance and repair instructions for the HY1570001 excavator. It outlines inspection and maintenance procedures, including checking fluid levels, lubricating parts, inspecting wear items, and adjusting components. The manual emphasizes performing repairs correctly using the proper tools, fasteners, and techniques. It also provides troubleshooting information and specifications to aid technicians in efficiently servicing the excavator.
Hyundai r15 7 mini excavator service repair manualfjjskekdmmse
This service manual provides maintenance instructions for machine serial number HY1570001~. It details inspection, repair, and replacement procedures for the machine's various components to help technicians efficiently service the equipment. The manual covers safety procedures, component outlines, hydraulic and electrical systems, troubleshooting guides, and maintenance schedules.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document contains service information for engines used in MC80B, MC90B, and MC110B machines, including:
- Descriptions of the engine models and components like the fuel, lubrication, air, and cooling systems.
- Instructions for removing an engine, which involve draining fluids, disconnecting hoses and electrical connections, removing guards and covers, and lifting out the engine.
- Procedures for changing an electronic control unit (ECU) both with and without pre-programming the new unit using diagnostic tools.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Hyundai r15 7 mini excavator service repair manualidkkddmmd1
This service manual provides maintenance and repair instructions for the HY1570001 excavator. It outlines inspection and maintenance procedures to ensure proper operation and a long life for the machine. The manual includes sections on safety precautions, an outline of the machine components, maintenance schedules, and troubleshooting guides. Technicians should follow the correct procedures, methods, and safety checks described to efficiently service the excavator and keep it in good working condition.
Hyundai R15-7 Mini Excavator Service Repair Manual.pdfdjfksekmdmdm
The service manual provides instructions for properly maintaining and repairing the machine to ensure long life. It details inspection and repair procedures for the engine, pumps, controls, hydraulics, undercarriage, and electrical systems. Following the manual's guidance on maintenance methods, safety precautions, and correct repair techniques will allow for efficient repairs.
Volvo ec700 c ld ec700cld excavator service repair manualfjjsekksekmm
The document contains information about the power transmission system and track gearbox of an excavator. It describes how mechanical power from the engine is converted to hydraulic power which powers the travel motors, slew motor, and hydraulic cylinders. It also provides descriptions, illustrations and removal/installation instructions for the track gearbox, along with maintenance standards, troubleshooting tips, and precautions for operation.
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This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and technical content for disassembly and reassembly. Precautions are provided for using tools safely and properly handling components like seals, slings, and pressures systems to prevent damage and ensure correct reassembly.
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This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, avoiding tipping or overloading, and securing the machine for transport. The components section describes the controls, indicators, and features of the operator's cab. The operation section provides instructions for starting, driving, and using the machine. The maintenance section outlines inspection schedules, fluid changes, and service procedures.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
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This document is a parts catalog for a wheel loader powered by a Cummins QSB4.5 engine. It contains over 100 pages listing parts organized into sections for periodic replacement parts, engine, cooling device, air intake device, fuel system, exhaust device, hydraulic system, transmission, axles, tires, frame, and chassis. The parts are illustrated with diagrams and specifications to aid in maintenance and repairs.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, instructions for operating the engine and machine, maintenance procedures, troubleshooting steps, specifications, and attachments. The manual instructs operators to read it fully before use and save it on the machine.
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Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 5001 and up)fujsekksmem
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Volvo ec180 c l ec180cl excavator service repair manual
1. Service Information
Document Title: Function Group: Information Type: Date:
Description, general 900 Service Information 2014/12/22
Profile:
EXC, EC210C L, EC160C L, EC180C L [GB]
Description, general
The machine is equipped with a positive flow control system with variable flow. With this system, the working pump can
deliver flow according to demand. A variable flow from the pump allows precision work even with high engine speed.
The hydraulic system, also known as the “Automatic Sensing Work Mode,” is designed for high-productivity, high-digging
capacity, high-maneuvering precision and excellent fuel economy. The summation system, boom, arm and swing priority
along with boom and arm regeneration provides optimum performance.
The following important functions are included in the system:
Summation system: Combines the flow of both hydraulic pumps to ensure quick cycle times and high productivity.
Boom priority: Gives priority to the boom operation for faster raising when loading or performing deep excavations.
Swing priority: Gives priority to swing functions for faster simultaneous operations.
Regeneration system: Prevents cavitation and provides flow to other movements during simultaneous operations
for maximum productivity.
Power boost: All digging and lifting forces are increased.
Holding valves: Boom and arm holding valves prevent the digging equipment from creeping.
The following functions are included in the main control valve :
Boom
Dipper arm
Bucket
Slew
Travel
Optional equipment, X1
The optional control valve has the following functions:
Adjustable boom, X2
Optional equipment, X3
line rupture for boom and arm
2. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic system,
description
900 Service Information 2014/12/22
Profile:
EXC, EC160C L, EC180C L [GB]
Hydraulic system, description
The machine's hydraulic system is divided into two subsystems - the working hydraulic system and servo hydraulic system.
All power transmission is via hydraulic oil in the working hydraulic system.
A working pump supplies the main valve block with oil. The main valve block distributes the oil to the digging equipment's
four (five split boom) hydraulic cylinders and the two hydraulic motors for travel and slew. The flow of oil to the different
movements is controlled with valve spools in directional valves.
The servo hydraulic system is used for control.
A servo pump supplies the control levers and pedals with servo pressure. When the machine is operated, the control
pressure valves reduce the servo pressure to a control pressure, which activates the directional valves.
3. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic oil, description 900 Service Information 2014/12/22
Profile:
EXC, EC460C L, EC330C L, EC240C L, EC290C L, EC360C L, EC180C L, EC160C L, EC210C L [GB]
Hydraulic oil, description
The oil contains selected additives that provide good oxidation stability, corrosion protection and good lubricating
characteristics as well as compatibility with bearings containing lead alloys.
The ester base gives the oil a very high viscosity index and good characteristics at low temperatures.
4. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic system, repair of
hydraulic components in
workshop
900 Service Information 2014/12/22
Profile:
EXC, EC210C L, EC160C L, EC180C L, EC460C L, EC330C L, EC240C L, EC290C L, EC360C L [GB]
Hydraulic system, repair of hydraulic components in workshop
Always wear clean coveralls and be strict about personal cleanliness.
Work on hydraulic components should be performed separate from other work in a so-called "clean room". The
room must have good ventilation and the floor must be coated with a binding material. Machining, grinding and
similar work is not allowed in the "clean room".
The workplace must be equipped with thoroughly cleaned tools and suitable containers for cleaning hydraulic
components.
Containers for cleaning hydraulic components must not be used for other cleaning. The containers must be cleaned
frequently and filled with new fluid. The containers must be equipped with a removable grating on the bottom,
which separates the component from any sludge on the bottom.
Always clean components that are going to be handled in the "clean room". If an alkaline detergent is used, it
should contain anti-corrosion agent.
Always plan work on the hydraulic system so that it can be completed without any longer interruptions.
When cleaning during repairing – use dry and clean compressed air for drying, do not use cotton waste or rags.
Always plug a component when work is completed, use clean plastic plugs of the correct dimensions, and pack the
component.
When cleaning in the "clean room" – use methods that do not stir up dust or dirt.
5. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic oil, storage and
handling
900 Service Information 2014/12/22
Profile:
EXC, EC210C L, EC160C L, EC180C L, EC460C L, EC330C L, EC240C L, EC290C L, EC360C L [GB]
Hydraulic oil, storage and handling
Hydraulic oil should be stored in tightly sealed tanks or barrels.
Only containers used for transporting hydraulic oil should be used for this purpose.
Oil should be stored under cover or in temperature-controlled premises. If oil is stored outdoors, the barrels should
be stored horizontally so that water cannot enter and the barrel markings are not eradicated.
Oil must not be stored at temperatures exceeding 60 °C, or be exposed to direct sunlight or freezing temperatures.
6. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic system,
cleanliness when handling
hydraulic components
900 Service Information 2014/12/22
Profile:
EXC, EC210C L, EC160C L, EC180C L, EC460C L, EC330C L, EC240C L, EC290C L, EC360C L [GB]
Hydraulic system, cleanliness when handling hydraulic components
WARNING
Hot hydraulic oil and hydraulic oil under pressure may result in severe personal injuries
NOTICE
It is very important to keep the hydraulic system free from any impurities, as these can cause abnormal wear and
may lead to expensive downtime. Greatest possible cleanliness should be maintained during all handling of
hydraulic components and hydraulic oil.
NOTE!
A vacuum pump should be used for work on the hydraulic system, see .
900 Vacuum pump, connection
7. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic components,
storage and transport
900 Service Information 2014/12/22
Profile:
EXC, EC210C L, EC160C L, EC180C L, EC460C L, EC330C L, EC240C L, EC290C L, EC360C L [GB]
Hydraulic components, storage and transport
All hydraulic components must be stored in plastic bags or film and they must be plugged. The packaging must not
be opened before use of the component.
Service vehicles should be equipped with an interior which facilitates good order and cleanliness.
Each service vehicle should carry a roll of plastic film, plastic plugs of the most common sizes and plastic containers
for components. Plugs and film should be of the disposable type.
8. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic system, work
instructions
910 Service Information 2014/12/22
Profile:
EXC, EC210C L, EC160C L, EC180C L, EC460C L, EC330C L, EC240C L, EC290C L, EC360C L [GB]
Hydraulic system, work instructions
Always wear clean coveralls and be strict about personal cleanliness.
Perform thorough troubleshooting to avoid unnecessary repair work.
If necessary, move the machine, to as dust-free an environment as possible.
If possible, do not dismantle components in the field. Use exchange components.
Protect both replaced components and components that are to be reused by wrapping them in plastic film.
If the tank is to be drained, and the oil has been found to be free of discolouration and impurities – drain the oil
into clean containers, and seal securely. Refilling of this oil or filling of new oil should always be performed by
removing the hydraulic oil filter cap and then filling through the filter.
Use a suitable fluid when cleaning and pour it into a thoroughly cleaned container.
9. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic components,
description
910 Service Information 2014/12/22
Profile:
EXC, EC210C L, EC160C L, EC180C L [GB]
Hydraulic components, description
This machine incorporates the features and functions described below in its hydraulic circuit in order to provide easier
operation, greater safety, higher productivity, and better fuel economy.
Function of components
Purpose Component Function Feature
Travel
Controlled by servo hydraulic
pressure
Straight travel
Low speed, low/high speed
automatic shift
Straight travel during simultaneous
operations.
Automatic shifting between low and high
speed.
Ease of
operation
and safety
Slew
Slew priority circuit (during
simultaneous slew and arm
in)
Automatic slew parking
brake
Rebound damping function
Easier digging due to the use of
simultaneous slew and arm in.
Delayed slew parking brake application
during slew to allow for inertia.
Damping by rebound damping valve.
Digging units
Controlled by servo hydraulic
pressure
Boom priority circuit (during
simultaneous loading or
performing deep
excavations)
Arm priority circuit (during
simultaneous digging)
Boom, arm and bucket
regenerating circuit
Holding valve (boom, arm
lock)
Heavy lift and heavy duty
digging
Fine operation.
Changing the balance between boom, arm
and bucket functions.
Decreasing the amount of natural fall of
boom when the boom is at rest.
Increasing the working pressure by
increasing the pressure of main relief
valve.
10. Others
Closed and semi
automatically pressurized
hydraulic tank
Suction strainer
Return line: filter and drain
filter
Servo hydraulic circuit: line
filter
Hydraulic oil cooled by oil
cooler
Emergency circuit
Contamination of hydraulic oil prevented,
suction ability of pump improved.
Damage of hydraulic components
prevented.
Contamination of hydraulic oil prevented.
Servo hydraulic operated circuit failure
prevented.
Deterioration of hydraulic oil prevented.
If engine stopped, movable by weight of
digging units.
Pump
Full horsepower control Effective use of engine horsepower though
action of two variable displacement
pumps.
Productivity
increased
Travel
2–speed auto shift by the 2–
speed track motor
Low speed/high propel torque.
High speed/low propel torque.
Digging units
Conflux for boom raising
Regeneration for boom
lowering
Conflux circuit for arm in
under heavy load
Conflux circuit for arm in
under light load
Conflux circuit for arm out
Conflux circuit for X1
(option)
Pressure increasing circuit for
heavy load
Faster boom raising.
Positive bucket motion during
simultaneous boom lowering and bucket
operation.
Faster arm in under heavy load.
Faster arm in under light load.
Faster arm out.
Faster X1 operation.
Improved digging, lifting under heavy
load.
Pump
Positive flow control Flow minimized when in neutral
Fuel economy
Controller
Mode select switch
changeover
Auto idling
Selecting an effective engine rpm suited
for the amount of work, fuel consumption
and fine control.
Engine speed decelerated during waiting
periods for reduced fuel cost and less
noise.
11. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic diagram,
schematic
910 Service Information 2014/12/22
Profile:
EXC, EC160C L, EC180C L [GB]
Hydraulic diagram, schematic
Figure 1
Hydraulic diagram
1 Hydraulic hammer (X1) 8 Fan motor 15 Remote control valve (lever)
2 Arm cylinder 9 Rotator (X3) 16 Remote control valve (pedal)
3 Dozer blade cylinder 10 Travel motor (left) 17 Remote control valve (pedal)
4 Quckfit cylinder 11 Center passage 18 Engine
5 Bucket cylinder 12 Travel motor (right) 19 Main hydraulic oil pump
6 Boom cylinder 13 Slew motor 20 Servo hydraulic oil pump
7 Adjustable boom
cylinder (X2)
14 Main control valve 21 Gear pump (fan motor, rotator (X3)
12. The mechanical power from the engine is converted to hydraulic power by the main pumps. Hydraulic power from the main
pumps goes to the track motors, slew motor and hydraulic cylinders via the control valve, where it is converted back to
mechanical power, which actuates the travel action, slew action and digging units.
13. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic system, position
of main components
910 Service Information 2014/12/22
Profile:
EXC, EC160C L, EC180C L [GB]
Hydraulic system, position of main components
See 990 Hydraulic diagram, with option components
14. Figure 1
Hydraulic system's main components
1 Main pump 23 Fan motor 46 Solenoid valve (float
position)
2 Main control valve 24 Hydraulic oil cooler 47 Boom hose rupture valve
3 Slew motor 25 Return filter 48 Arm hose rupture valve
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17. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic tank, description Service Information 2014/12/22
Profile:
EXC, EC210C L, EC160C L, EC180C L [GB]
Hydraulic tank, description
The hydraulic oil tank is a welded sheet metal construction which stores the hydraulic oil and facilitates separation of
impurities, water and air.
The hydraulic oil tank is common to the working and servo hydraulic system. The tank is equipped with a monitor for the
return filter and sensor for oil temperature. The oil level can be read off manually on the level indicator which is mounted on
the hydraulic oil tank left side of the hydraulic oil pump room.
Figure 1
Structure, hydraulic tank
1 Hydraulic tank 8 Spring 15 Spring washer
2 Strainer (80 mesh) 9 Bypass valve 16 Screw
3 Plug 10 Drain valve 17 Screw
4 Sight gauge 11 Shim 18 O-ring
5 Air breather 12 Spring washer 19 O-ring
6 Element strainer 13 Plain washer 20 O-ring
7 Strainer-by pass 14 Screw 21 Copper gasket
S Side door
F Fuel tank
Tightening torque : unit : kgf·m (lbf·ft)
No. Tightening torque
18. 3 2.5 ± 0.3 (18 ± 2.2)
4 1.5 ± 0.2 (10.8 ± 1.4)
10 4.5 ± 0.5 (32.5 ± 3.6)
14 52.2 ± 5.2 (377 ± 38)
16 6.5 ± 0.7 (47 ± 5)
17 0.3 ~ 0.6 (2.2 ~ 4.3)
To check the oil level, park on a level surface, retract the arm cylinder, extend the bucket cylinder, lower the bucket
to the ground and stop the engine.
Operate each control lever (for digging unit and travel) to its full stroke to release the residual pressure.
The center line of the sight gauge is normal. Add oil when required.
Figure 2
Oil level sight gauge
When mounting the tank, make the bottom level with frame by use of shim (11).
Maintain the clearance (front, rear, left, right) within 10 mm (0.4 in).
Oil filter bypass valve
When the filter is clogged
Figure 3
Oil flow, when the filter is clogged
A. From main control valve
Bypass valve (1) is opened and the oil returns directly to the tank without passing through the filter.
NOTE!
Bypass valve set pressure : 1.5 ± 0.15 kgf/cm2 (21.3 ± 2.1 psi)
Air breather
Preventing negative pressure inside the tank
The tank is a pressurized sealed type, so negative pressure is formed inside the hydraulic tank when the oil level drops
during operations. When this happens, the difference in pressure between the tank and the outside atmospheric pressure
opens the poppet in the breather, and air from the outside is let into the tank to prevent negative pressure.
At that time filter (2) prevents contamination from entering the tank.
1) Relief set pressure : 0.5 ± 0.1 kgf/cm2 (7 ± 1.4 psi)
2) Suction set pressure : 0.05 ± 0.01 kgf/cm2 (0.7 ± 0.14 psi)
Preventing excessive pressure inside the tank
When the hydraulic actuators are operated, the oil level in the hydraulic system increases as temperature rises. If the
hydraulic pressure rises exceeding the set pressure, the breather is actuated to release the hydraulic pressure inside the tank.
19. Figure 4
Air breather
1 Body 3 Cap
2 Filter 4 Valve
Hydraulic tank pressurizing
The hydraulic tank is pressurized to create a positive pressure at the hydraulic pump inlet to prevent cavitation.
If the tank cap assembly does not function or seal properly, the hydraulic pump could be damaged.
To pressurize the tank, raise the boom to maximum height, extend the arm and bucket cylinders, then lower the boom to
the ground.
To prevent hydraulic oil ejection due to the tank internal pressure while hydraulic system maintenance, press the inner
button several times to release the pressure until the air is all out.
20. Service Information
Document Title: Function Group: Information Type: Date:
Hydraulic oil tank, vacuum-
pumping, connecting and
disconnecting pump
Service Information 2014/12/22
Profile:
EXC, EC160C L, EC210C L, EC180C L, EC240C L, EC290C L [GB]
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting
pump
Op nbr 911-040
14 360 000 Vacuum pump
NOTICE
Connection of the vacuum pump must be performed with the diesel engine off. The air filter is placed above the
filtered hydraulic oil. Therefore, carefully clean the surfaces closest to the filter. Do not leave the connection to the
filter open for longer than it takes to fit the adapter.
NOTE!
There is always a risk of air entering the hydraulic system when using a vacuum pump.
NOTE!
See : 9111 Breather, replacing
1. Place the vacuum pump on the hydraulic oil tank.
Figure 1
Remove air breather
2. Remove screws (1) and air breather (2) from hydraulic oil tank (3).
3. Install adapter (2) and connect hose (1) to the adapter.