The document provides information on removing an engine from machines MC80B, MC90B, and MC110B. It is a 20 step process that includes draining coolant and oil, disconnecting hoses and lines, removing guards and covers, loosening mounting bolts, and detaching other components to fully remove the engine. Safety precautions are provided regarding hot fluids and proper disposal of wastes. Diagrams illustrate the specific components and steps in the engine removal process.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document contains service information for engines used in MC80B, MC90B, and MC110B machines, including:
- Descriptions of the engine models and components like the fuel, lubrication, air, and cooling systems.
- Instructions for removing an engine, which involve draining fluids, disconnecting hoses and electrical connections, removing guards and covers, and lifting out the engine.
- Procedures for changing an electronic control unit (ECU) both with and without pre-programming the new unit using diagnostic tools.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Volvo MC80B Skid Steer Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides instructions for removing an engine from various models of machines, including an MC80B. It describes disconnecting various components like hoses, wires, and mounts. Safety precautions are noted, like draining fluids carefully. A lifting tool is used to lift the engine, which weighs around 340kg. The engine is then placed on stands for storage or transport.
Volvo MC80B Skid Steer Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides information about removing an engine from a machine. It lists 23 steps for removing the engine, including draining fluids, disconnecting hoses and wires, and removing components attached to the engine like the radiator, exhaust system, and air cleaner. Precautions are mentioned for handling fluids and keeping connections clean during the process. The document also includes diagrams to illustrate the components and connections.
Volvo MC80B Skid Steer Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from various models including the MC80B, MC90B, and MC110B. It is a multi-step process that involves draining fluids, disconnecting hoses and electrical connections, removing mounting hardware, and finally lifting the engine out of the machine using an overhead hoist. Safety precautions are provided regarding hot fluids and ensuring stable support of heavy engine components during removal.
Volvo MC80B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from various models including the MC80B, MC90B, and MC110B. It is a multi-step process that involves draining fluids, disconnecting hoses and electrical connections, removing mounting hardware, and then using an overhead lift to remove the engine. Safety precautions are provided regarding hot fluids and ensuring stable support of heavy engine components during removal.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document contains service information for engines used in MC80B, MC90B, and MC110B machines, including:
- Descriptions of the engine models and components like the fuel, lubrication, air, and cooling systems.
- Instructions for removing an engine, which involve draining fluids, disconnecting hoses and electrical connections, removing guards and covers, and lifting out the engine.
- Procedures for changing an electronic control unit (ECU) both with and without pre-programming the new unit using diagnostic tools.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Volvo MC80B Skid Steer Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides instructions for removing an engine from various models of machines, including an MC80B. It describes disconnecting various components like hoses, wires, and mounts. Safety precautions are noted, like draining fluids carefully. A lifting tool is used to lift the engine, which weighs around 340kg. The engine is then placed on stands for storage or transport.
Volvo MC80B Skid Steer Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides information about removing an engine from a machine. It lists 23 steps for removing the engine, including draining fluids, disconnecting hoses and wires, and removing components attached to the engine like the radiator, exhaust system, and air cleaner. Precautions are mentioned for handling fluids and keeping connections clean during the process. The document also includes diagrams to illustrate the components and connections.
Volvo MC80B Skid Steer Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from various models including the MC80B, MC90B, and MC110B. It is a multi-step process that involves draining fluids, disconnecting hoses and electrical connections, removing mounting hardware, and finally lifting the engine out of the machine using an overhead hoist. Safety precautions are provided regarding hot fluids and ensuring stable support of heavy engine components during removal.
Volvo MC80B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from various models including the MC80B, MC90B, and MC110B. It is a multi-step process that involves draining fluids, disconnecting hoses and electrical connections, removing mounting hardware, and then using an overhead lift to remove the engine. Safety precautions are provided regarding hot fluids and ensuring stable support of heavy engine components during removal.
Volvo MC70B Skid Steer Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides instructions for removing an engine from a machine. It involves draining coolant and hydraulic fluid, disconnecting hoses and wiring, removing guards and covers, and then lifting the engine out after removing mounting hardware. Hot fluids can cause burns, so protective equipment is required, and fluids must be handled properly. The engine removal process takes approximately 40 steps to completely separate and safely extract the engine.
Volvo MC70B Skid Steer Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides instructions for removing an engine from a machine. It involves draining coolant and hydraulic fluid, disconnecting hoses and wiring, removing guards and covers, and then using a lifting tool to remove the engine by detaching it from the front and rear mounts. Hot fluids can cause burns, so protective equipment is advised, and fluids must be handled safely and disposed of properly.
Volvo MC70B Skid Steer Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for removing an engine from a machine. It involves draining coolant and hydraulic fluid, disconnecting hoses and wiring, removing guards and covers, and then using a lifting tool to remove the engine by detaching it from the front and rear mounts. Hot fluids can cause burns, so protective equipment is advised, and fluids must be handled safely and disposed of properly.
Volvo MC70B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides instructions for removing an engine from a machine. It involves draining coolant and hydraulic fluid, disconnecting hoses and wiring, removing guards and covers, and then using a lifting tool to remove the engine by detaching it from the front and rear mounts. Hot fluids can cause burns, so protective equipment is advised, and fluids must be handled safely and disposed of properly. The process removes potential hazards to allow the engine to be lifted out for replacement or repair.
Volvo MC60B Skid Steer Loader Service Repair Manual Instant Download.pdftepu22753653
The document provides instructions for removing the engine from models MC60B and MC70B. It is a 34 step process that includes draining fluids, disconnecting hoses and electrical connections, removing mounting hardware, and then lifting the engine from the machine using an overhead hoist. The engine weighs approximately 240 kg (530 lb). Photos illustrate many of the removal steps.
Volvo MC60B Skid Steer Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides instructions for removing the engine from MC60B and MC70B models. It is a 34 step process that includes draining fluids, disconnecting hoses and electrical connections, removing mounting hardware, and then lifting the engine out of the machine using an overhead hoist. Special tools including a lifting tool and disassembly tools are required. Safety precautions are provided to avoid burns from hot fluids and ensure fluids are handled properly.
Volvo MC60B Skid Steer Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for removing the engine from MC60B and MC70B models. It is a 34 step process that involves draining fluids, disconnecting hoses and electrical connections, removing mounting hardware, and then lifting the engine out of the machine using an overhead hoist. Key steps include draining the coolant and transferring it to a storage container, disconnecting the fuel lines, radiator hoses, exhaust system, and harness connections, and then removing the engine mounts before lifting the engine free of the transmission shaft.
Volvo MC60B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides instructions for removing the engine from MC60B and MC70B models. It is a 34 step process that involves draining fluids, disconnecting hoses and electrical connections, and then lifting the engine out of the machine using an overhead hoist. Key steps include draining the coolant and transferring it to a storage container, disconnecting the radiator, air intake components, fuel lines, and exhaust system, and then using a lifting tool to remove the engine mounts and lift the engine free of the transmission shaft.
Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdftepu22753653
The document provides instructions for removing an engine from a machine. It involves draining coolant and oils, disconnecting hoses and electrical connections, removing protective panels and plates, and using lifting tools to detach the engine from its mountings and transmission. Over 30 individual steps are outlined, with diagrams to illustrate key disconnection and securing points. The engine removal process safely prepares the components for engine replacement while retaining necessary information for reinstallation.
Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing an engine from a machine. Key steps include:
1. Draining the coolant and engine, transmission, and hydraulic oils.
2. Disconnecting hoses, pipes, wires, and other components connected to the engine like the radiator, fuel lines, starter, and sensors.
3. Securing the transmission and attaching lifting tools and a device to the engine before removing mounting bolts.
4. Lifting out the engine once all connections are removed.
Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides instructions for removing an engine from a machine. It describes draining the coolant and oils, disconnecting hoses and electrical connections, removing protective panels and partitions, and using slings and a lifting tool to remove the engine. Key steps include draining the cooling and hydraulic systems, disconnecting fuel lines and sensors, loosening the alternator belt, and removing mounting bolts before lifting out the heavy engine. Safety warnings are provided to avoid burns when draining hot coolant and not to disconnect air conditioning lines.
Volvo EC140D L (EC140DL) Excavator Service Repair Manual Instant Download.pdftepu22753653
This document provides information on component locations and service procedures for an EC140D L engine. It includes labeled diagrams showing the location of engine components on the front and back sides of the engine. It also provides step-by-step instructions for replacing the ECU and procedures for using the VCADS Pro service tool to program parameters.
Volvo EC140D L (EC140DL) Excavator Service Repair Manual Instant Download.pdfdai20nao
This document provides information on servicing an EC140D L excavator, including:
1) Component locations on the engine including the flywheel, turbocharger, and fuel pump.
2) Procedures for changing a non-programmed or pre-programmed ECU including disconnecting connectors and installing the new ECU.
3) A list of available VCADS Pro operations for testing components, programming units, and monitoring sensors.
Volvo EC140D L (EC140DL) Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides instructions for removing an engine from an excavator. It is a 20-step process that includes draining fluids, removing components attached to the engine like hoses, wires, and mounting brackets, and then fully removing the engine. The goal is to safely remove all connections and components to separate the engine from the excavator for maintenance or replacement.
Volvo EC140D L (EC140DL) Excavator Service Repair Manual Instant Download.pdfrou774513po
This document provides information on servicing an EC140D L excavator, including:
1) Component locations on the engine including the flywheel, turbocharger, and fuel pump.
2) Procedures for changing a non-programmed or pre-programmed ECU, including using VCADS Pro software.
3) A list of available VCADS Pro operations for testing, programming, and servicing components.
Volvo EC140D L (EC140DL) Excavator Service Repair Manual Instant Download.pdfzhenchun51
This document provides information on servicing an EC140D L excavator, including:
1) Component locations on the engine including the flywheel, turbocharger, and fuel pump.
2) Procedures for changing a non-programmed or pre-programmed ECU including disconnecting connectors and installing the new ECU.
3) A list of available VCADS Pro operations for testing components, programming units, and monitoring sensors.
Volvo EC140D L (EC140DL) Excavator Service Repair Manual Instant Download.pdffapanhe306271
This document provides information on servicing an EC140D L excavator, including:
1) Component locations on the engine including the flywheel, turbocharger, and fuel pump.
2) Procedures for changing a non-programmed or pre-programmed ECU including disconnecting connectors and installing the new ECU.
3) A list of available VCADS Pro operations for testing components, programming units, and monitoring sensors.
Volvo EC140D L (EC140DL) Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information about an engine component location diagram and service procedures for changing electronic control units on an excavator. The component location diagram shows 27 labeled parts on the front and back sides of the engine. The first service procedure provides steps for changing a non-programmed electronic control unit using a VCADS Pro service tool. The second procedure provides similar steps for changing a pre-programmed electronic control unit.
Volvo EC140D L (EC140DL) Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides information on servicing an EC140D L excavator, including:
1) Component locations on the engine including the flywheel, turbocharger, and fuel pump.
2) Procedures for changing a non-programmed or pre-programmed ECU including disconnecting connectors and installing the new ECU.
3) A list of available VCADS Pro operations for testing components, programming units, and monitoring sensors.
Volvo EC140D L (EC140DL) Excavator Service Repair Manual Instant Download.pdflunrizan628
This document provides information on component locations and service procedures for an EC140D L engine. It includes labeled diagrams showing the location of engine components on the front and back sides of the engine. It also provides step-by-step instructions for replacing the ECU and procedures for using the VCADS Pro service tool to program parameters.
Volvo L110G Wheel Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides information on an engine and its components:
1) It describes the D8H engine, which is a 6-cylinder 4-stroke turbocharged diesel engine that meets Tier 4 interim emissions standards. It has a common rail fuel system and exhaust aftertreatment system.
2) It lists the engine's components and their locations, and provides two figures showing the positions of various components.
3) It explains the engine's identification information, protection systems, warning lights, and parameters that can be adjusted via the ECU. Procedures for replacing the ECU in both programmed and non-programmed states are also provided.
Volvo L25F Compact Wheel Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides instructions for removing and installing an engine. It describes disconnecting fuel lines, electrical connections, removing mounting brackets, and lifting the engine out of the machine using hoisting equipment. The installation instructions describe lowering the engine back into place and reconnecting all lines, brackets and electrical connections in the reverse order of removal. Safety warnings are provided to be alert when handling heavy components.
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Volvo MC110B Skid Steer Loader Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Engine Tier 3 introduction 200 Service Information 2014/3/8 0
Profile:
SSL, MC110B [GB]
Engine Tier 3 introduction
Model Engine Part number Variant
MC60B D2.2 DCBE3 11852928 Standard hydraulics
Pilot Standard hydraulics
MC70B D2 DCAE3 11852929 Standard hydraulics
Self level hydraulics
Pilot Standard hydraulics
Pilot Self level hydraulics
Pilot High Flow self level
MC80B D3.4 DCBE3 11852930 Standard hydraulics
Self level hydraulics
Pilot Standard hydraulics
Pilot Self level hydraulics
MC90B/MC110B D3.4 DCCE3 11852931 Standard hydraulics
Self level hydraulics
Pilot Standard hydraulics
Pilot Self level hydraulics
Pilot High Flow self level
MC90B/MC110B HF D3.4 DCGE3 11852932 Standard hydraulics
Self level hydraulics
Pilot Standard hydraulics
Pilot Self level hydraulics
Pilot High Flow self level
2. Service Information
Document Title: Function Group: Information Type: Date:
Engine for MC80B, MC90B
and MC110B, description
200 Service Information 2014/3/8 0
Profile:
SSL, MC110B [GB]
Go back to Index Page
Engine for MC80B, MC90B and MC110B, description
The engine is a vertical in-line, four cylinder, four stroke, water-cooled diesel engine with a direct injection system. The
engines for MC90B and MC110B are also equipped with a turbocharger of radial flow type. The valve mechanism receives its
movement from the camshaft via rods and rocker arms. Turning direction is counter-clockwise seen from the flywheel. Firing
order is 1-3-4-2 and the first cylinder is on the flywheel side.
The fuel system is direct injection via a rotary high pressure pump, a so called MP pump. The pump has only one plunger
cylinder to pressurize the fuel and a distribution shaft which regulates the fuel flow to each cylinder.
The lubrication system consists of forced lubrication with a trochoid pump.
The air system consists of a dual element, self cleaning air cleaner.
The cooling of the engine is performed by a high capacity radiator and a hydraulic oil cooler. The type of fluid used in the
cooling system consists of 50% ethylene glycol and 50% water, which gives an anti-freeze protection.
Figure 1
Engine, MC80B (Volvo D3.4A CAE2SW3U)
Figure 2
Engine, MC90B and MC110B (Volvo D3.4A CAE2SW1U,
engine with high flow; Volvo D3.4A CAE2SW2U)
3. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description 200 Service Information 2014/3/8 0
Profile:
SSL, MC110B [GB]
Go back to Index Page
Engine, description
MC90B, MC110B (D3.4DCEF3, D3.4DCGE3 High Flow )
The engine is a vertical in-line, four cylinder, four stroke, water-cooled diesel engine with a direct injection system. The
engines for MC90B and MC110B are equipped with a turbocharger of radial flow type. The valve mechanism receives its
movement from the camshaft via rods and rocker arms. Turning direction is counter-clockwise seen from the flywheel. Firing
order is 1-3-4-2 and the first cylinder is on the flywheel side.
The fuel system is fed by an electric fuel pump that supplies the fuel to the electronic fuel injection pump.
The lubrication system consists of forced lubrication with a trochoid pump.
The air system consists of a dual element, self cleaning air cleaner.
The cooling of the engine is performed by a high capacity radiator and a hydraulic oil cooler.
Figure 1
4. Service Information
Document Title: Function Group: Information Type: Date:
E-ECU, MID 128, changing
non-programmed ECU
200 Service Information 2014/3/8 0
Profile:
SSL, MC110B [GB]
E-ECU, MID 128, changing non-programmed ECU
Op nbr 200-068
VCADS Pro VCADS Pro Service Tool
88890180 Interface
88890027 Cable
This operation also includes required tools and times for applicable parts of the following operations:
191 Service position 1
1. Place the machine in service position, see .
191 Service position 1
2. Connect VCADS Pro and start the operation 28423-3 MID 128 ECU, programming.
3. Unplug the connectors from E-ECU.
Figure 1
E-ECU
4. Change E-ECU.
5. Plug in the connector.
6. Turn on the voltage with the battery disconnect switch.
7. Finish VCADS Pro operation 28423-3 MID 128 ECU, programming.
8. Start the machine and check that no error messages appear.
9. Restore the machine to operating condition.
5. Service Information
Document Title: Function Group: Information Type: Date:
E-ECU, MID 128, changing
pre-programmed ECU
200 Service Information 2014/3/8 0
Profile:
SSL, MC110B [GB]
E-ECU, MID 128, changing pre-programmed ECU
Op nbr 200-070
VCADS Pro VCADS Pro Service Tool
88890180 Interface
88890027 Cable
This operation also includes required tools and times for applicable parts of the following operations:
191 Service position 1
1. Place the machine in service position, see .
191 Service position 1
2. The new control unit has basic set parameters for the machine. If it is possible to read out customer parameters,
connect VCADS Pro and start the operation 17030-3 Parameter, programming. Save all read parameters to job card.
The operation is used to read out customer parameters from the old control unit to enable later comparison with
parameters in the new control unit.
3. Unplug the connector from E-ECU.
Figure 1
E-ECU
4. Change E-ECU.
5. Plug in the connector.
6. Turn on the voltage with the battery disconnect switch.
7. If customer parameters have been read out from the old control unit, compare these to the parameters in the new
control unit.
Connect VCADS Pro and perform the operation 17030-3 Parameter, programming. Save all read
parameters to job card.
Compare parameter settings on the job cards.
6. Perform operation 17030-3 Parameter, programming and change customer parameters according to job
card for the old control unit.
8. Start the machine and check that no error messages appear.
9. Restore the machine to operating condition.
7. Service Information
Document Title: Function Group: Information Type: Date:
Engine, removing 210 Service Information 2014/3/8 0
Profile:
SSL, MC110B [GB]
Go back to Index Page
Engine, removing
Op nbr 210-070
11668023 Lifting tool
WARNING
Hot oil and hot engine coolant can cause severe burns!
NOTICE
Always handle oils and other environmentally hazardous fluids in an environmentally safe manner.
1. Park the machine in the, see 191 Service position 1
2. For lifting the loader arm when engine is not running see 191 Manual lifting of loader arm
3. Switch off the battery .
4. Open the drain valve and drain the coolant to a suitable container.
Figure 1
1. Drain valve
5. Carefully open the fill cap on the radiator to speed up the draining.
6. When the radiator is drained, close the drain valve
7. Transfer the coolant to a container with a cover and label the container as "Used Antifreeze". Dispose of the coolant
8. at an approved recycling facility.
8. Disconnect the radiator overflow hose from the radiator.
Secure the hose so that the coolant remains in the over flow bottle.
Figure 2
1.
2.
3.
Radiator fill cap
Over flow hose
Over flow bottle
9. Remove the engine cover from the crossmember.
Figure 3
10. Remove the fan guard.
Figure 4
9. 11. Applies to engine equipped with high flow:
WARNING
Hydraulic oil is toxic and may be hot and highly pressurised. If jets of oil should penetrate the skin, medical
advice must be sought immediately. Allow the machine to cool and use protective equipment when
handling hydraulic oil.
Open the drain valve and drain the hydraulic oil in a suitable container.
Figure 5
12. Remove the hose from the oil cooler.
Applies to engine equipped with high flow:
13. Disconnect and plug up the hose for the Charge/Implement pump.
Figure 6
14. Disconnect the upper radiator hose from the engine block.
10. Figure 7
1.
2.
Lower radiator hose
Upper radiator hose
15. Disconnect the lower radiator hose from the engine block.
Cab heating (Optional)
16. Disconnect the hoses for cab heating (Option) from the engine.
Figure 8
1.
2.
Supply hose
Return hose
17. Close the valve on the fuel supply line at the water separator. Loosen the fuel filter and the water separator and put
them a side.
11. Figure 9
1.
2.
3.
Water separator
Valve
Fuel supply line
18. Remove the capscrews, locknuts and the washers from the bottom of the radiator.
Figure 10
1.
2.
Lower radiator mountings
Upper radiator mountings
19. Remove the capscrews, washers and locknuts from the top of the radiator.
20. Disconnect and plug the hydraulic hose at the main valve.
12. Figure 11
1.
2.
Hydraulic hose
Main valve
21. Carefully lift the radiator and oil cooler assembly. Let the hydraulic hose that was connected to the main valve slide
along with the assembly.
Place the assembly a side on a suitable steady support and secure the radiator and oil cooler assembly to the rear
door.
NOTE!
Use care when handling the radiator/oil cooler assembly. To prevent damage to the radiator drain valve, do not
place the radiator on its bottom surface without support blocks used on each side.
Figure 12
WARNING
Do not disconnect or loosen connections for the air conditioning unit (AC). Risk of gas leakage.
Applies to models equipped with AC:
22. Loosen the screw (1) Adjust the adjusting screw (2) on the compressor “bracket” to loosen up the belt. Loosen and
remove the screws that holds the compressor. Put the compressor aside without disconnecting any AC-hoses.
13. Figure 13
V1059643
1.
2.
Screw
Adjusting screw
23. Disconnect the cable connection to the air cleaner restriction sensor SE2501.
Figure 14
V1062307
1. SE2501
24. Loosen the hose clamp and plastic tie that secures the air intake hose to the turbo charger. Plug or cover the fitting
to prevent entry of dirt or debris into the engine.
14. Figure 15
1.
2.
Air intake hose
Turbo charger
25. Remove the air cleaner assembly out of the frame.
26. Remove the bracket for the exhaust pipe.
27. Loosen and remove the exhaust pipe between the turbo charger and muffler.
Figure 16
1. Bracket
28. Tag, disconnect and plug the fuel supply– and fuel return line at the fuel injection pump.
Figure 17
1.
2.
Fuel supply line
Fuel return line
29. Disconnect the engine harness from the main chassis harness.
4 connections : CN7A, CN7B, CN7C and CN1
15. Figure 18
30. Disconnect the harness for the EECU.
Figure 19
31. Tag and remove the cables from the positive (+) terminal on the starter.
Figure 20
1.
2.
3.
Positive (+) terminal
Manoeuvre
Ground wire (The connection point for the ground wire can vary for different engine models)
16. 32. Tag and remove the cable and the connector to the alternator.
Figure 21
33. Remove the ground wire (1) from the engine.
Figure 22
34. Connect the lifting equipment 11668023 Lifting tool to the front (1) and rear (2) lift eyes. Remove all slack in the lift
equipment to prevent the engine from unintended movement during removal of the engine mounting hardware.
NOTE!
The engine must be lifted using an overhead or frame type hoist and lift sling or frame, rated at a minimum
capacity of 500 kg (1100 lb).
17. Suggest:
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18. Figure 23
35. Remove capscrews from the rear engine mount.
Figure 24
36. Remove the capscrews from the front engine mount.
Figure 25
37. Lift and move the engine slightly toward the rear of the machine until the transmission universal drive joint drops
free of the splined transmission drive shaft.
19. Weight, approximately: 240 kg (530 lb)
Figure 26
38. Slowly and carefully lift the engine from the machine.
39. Place the engine on engine stands or similar, strong and stable enough to support the weight of the engine.
NOTE!
If this engine is to be replaced, it may be necessary to remove all the hardware that will be used on the
replacement engine. These components may not be included with the replacement engine.