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I
R
A
M
C
ODIGITALPLATFORM:PREsENTATIONT
OC
E
M
T
E
C
H
SupplyChain
Quality
Production Health and Safety
Maintenance
U
N
L
O
C
K
I
N
GBUsINEssV
ALUEINCEMENTT
H
R
O
U
G
H
D
IGIT
ALT
RAN
sFO
RM
A
TION
Finance
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
CementCompaniesthatuseDT to Unlock BusinessValue
Objectives
2
3
1 What is this “green” driving the cement
industry
Share Best in class Example of a digital
transformation using Ramco and the customer
accrued benefits Explore real world example of
Ramco Cements :
• 20 MPTA
• Cement Player In India,
• Top 3 In South India,
• One of the HighestMargin Players In the Industry
Exchange Ideas with peers on Relevance
of Digital Transformation in Cement
Agenda
1 Introductions
2 Product Demo
3
Production Value Unlock :
• Shopfloor Automation
• AssetUtilisation
• Quality
Enhancing Customer Experience :
• Customer Delivery Time / Logistics Management
• Portals
Establishing Real Time Management Decisions:
• ControlT
ower
• Shopfloor to Board Room
4 Real World Examples
5 Customer T
estimonial
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
ntroduction
The Ramco Group
Textile Cement
Building
Products
Power Logistics
Educational
Institutions
Software
Products
Group Fixed Assets
USD 2.3 Bn
Group Cash Profit
USD 287 Mn+
Group EBITDA
USD 210 Mn+
$4B in MCap $1.13B in Revenues 16,000+ Employees
4
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
The Ramco Group
Textile Cement
Building
Products
Power Logistics
Educational
Institutions
Software
Products
Fifth largest Cement
producer in India
First ERP Solution
Company in Asia
Most efficientlyrun
spinning mill in India
$4B in MCap $1.13B in Revenues 16,000+ Employees
5
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
over
200,000+
Users
over
28
Offices
Part of
$ 1.5 Billion
Group
ERP, HCM,
Aviation
2000+
Employees
25+ years
of Experience
16000+
Employees
Software Solutions, Cement, Building Products, Cotton and
Synthetic Yarn, Bio-Technology
Technology
Advancement
1000+
Customers
R&D – Chennai
Technology Partners
Platform Providers
80
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Years
AboutRamco
Manufacturing
serving
40+
verticals
Energy & Utilities
Trading
Government
Infrastructure Logistics
Aviation
HealthCare
India Americas Europe Middle East Africa Asia ANZ
Chennai
Bengaluru
Mumbai
Gurgaon
USA
Canada
United
Kingdom
Switzerland
Germany
UAE South Africa Singapore
Malaysia
Indonesia
Hongkong
China
Vietnam
Philippines
Japan
Sydney
Melbourne
Auckland
Our Global Presence
2000+Employees | 16 Nationalities
28 Global Offices
Customers in Asia, North America, Middle East, Europe, Africa and Oceania
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
CementCompaniesthatuseDT to Unlock BusinessValue
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
1.Production Value Unlock
2.Enhancing Customer Experience
3.Establishing Real Time Management Decisions
DigitalTransformationKeyPerformanceBenefits
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Ramco’s ComprehensiveSolution
Connectors
EnterpriseAdd-ons
BOTs
AI/ML BI -Analytics
Portal
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Reports BI Mobile Apps Real Time Analytics
Corporate Function Management
(CFM)
Sales & Customer
Management Planning
Finance&
Accounting
Procurement
HR & Payroll StrategicHR
PlantOperation Management (POM)
PlantPerformance
Management
(PPM)
Ore (Mine)
Production
Inventory Logistics
ReadyMix
Production
HSE/ Compliance
ProcessSuite
Blendx
PlantData Integration
Quality Maintenance
Contract
Workforce
Cement
Production
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
ProductionValueUnlock
ProductionValue Unlock
Real-time visibility and control on Quantity, Quality and Productivity at all production stages
Elimination of Excel sheets in Production - System driven production Reporting
Realtime and historical data storage for enabling data driven decision making
Real time monitoring Asset Health
Dashboards for live visualization, analytics and leading to control tower
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Integrated Control Tower
Integrated
Systems
Mines
Production
Process
Dispatch
Supply
Chain
Process
Production
Maintenance Quality Logistics
Procurement
Sales &
Marketing
Accounts
Business
Process
Corporate & Business
Management
Plant Operation
Management
Plant Performance
Management
ShopFloorAutomation
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
ProductDemonstration
Demo
Moving to App
Product Demo
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
EnhancingCustomerExperience
EnhancingCustomerExperience
System Driven Planning and Customer Delivery
Improved Customer Responsiveness
Centrally monitoring all demands of any cluster / country
Optimizing the logistics cost
Customer Portal
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Establishing RealTime Management Decisions
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Integrate various
data islands
Create ONE digital
backbone
Create ONE
PLANT ONE DATA
ONE TRUTH
Interactive
dashboards
Log reports
Downtime
analysis
KPIs trends
Analytics
PLC/HMIs
Scada
DCS
Expert Systems
Quality
Ramco Plant Data
Management
System
Fuel Mgmt.
Energy
Weigh Bridge
Packing
Stockyard
RealtimeIntegratedDataforDecisionMaking
Real-time/ Historical
Reporting
Dashboards
Logistics
Production
Quality
Sales
Analytics
Ramco ERP
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Business Live
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
RealworldExample Case Study
.
20 Mn Tons/ Year
Production capacity
World-class R&D
Centre
Highest EBIDTA/ton
One of the most profitable cement
producers in the country
$3b
Market Cap
Most Digitized
manufacturingcompany
Wind Farm Owner
(166 MW)
Copyright 2023, Ramco Systems Limited. Information
100% Captive
Thermal Power
(163 MW)
subject to change. All rights acknowledged.
Waste Heat
Recovery
(39 MW)
TheRamcoCements Ltd.(TRCL)
FifthlargestCement Producer in India & Largest in South India
DigitalTransformationKeyPerformanceBenefits
EBIDTA % Increase
4% to 5%
Production
Throughput increase
2% to 4%
Cost Saving
10% to 12%
Reduction in SD
of Quality
10% to 20%
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
RamcoCementsLtd, India-
KeyBusinessBenefits
36
PRODUCTIVITY ELECTRICITY WEIGHT
VARIATION
40% to 0.1%
ANNUAL SAVINGS
5 - 10 Tons / Hr 10 units / Ton $12 million
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
KeyMetricsof oneof theirPlants
3MPTA
2 Kilns
Plant Running Days
335
Throughput TPD
8500 TPD
Cements Sold in
Bags
Truck Waiting Time
< 2Hrs
Fatal Accidents
0
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Highest EBIDTA
In Cement industry in India
Fuel and power
Which contributes almost
65% of VariableCost –
Lowest in the industry
Digital transformation
Ramco Cements recognized for
the digitaltransformation
implementation atall business
functions
RamcoCementsLtd, India
BestinIndustry
CC
o
op
py
yr
i
rg
ih
gt
h2
t0
2
21
0,R
2
a
3
m
,c
Ro
aS
y
ms
t
ce
om
s
SL
yi
m
s
ti
t
ee
md
.sI
n
f
Lo
ir
mm
a
itt
ei
o
dn
.s
u
Inb
j
fe
oc
rt
mt
o
ac
h
tia
on
ng
e
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sA
ul
l
br
i
jg
eh
ct
ts
a
tc
ok
n
co
hw
al
e
nd
gg
e
ed
..All rights acknowledged.
RamcoCementsLtd, India
KeyImplementationAreas
Tight control
Over qualityof both
input / output
materials
No PPT / Excel
NO PowerPoint and Excel
for all the review
meetings
Transparency
Transparencyand cost
consciousamong all
achieved.
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
CorporateControlCenter– Live@ RamcoCements, Chennai,India
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
CustomerTestimonia
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
CustomerTestimonial
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
BusinessBenefits
Eliminate / Reduce
• Manual tasks
• Errors
• SD of key parameters
• Operating costs
Enhance/ Improve
• Budgeting and Planning
• Plant Productivity
• Quality
• Decision making
Enable/ Perform
• Integrated Application
• Optimized Supply Point
Allocation
• Analytics
• KPI monitoring
Real-time Visibility
• Inventory
• Unit level costs
• Emission/ CO2
• Plant status
Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
Thank You
Copyright2023, Ramco Systems Limited.Information subjectto change. All rightsacknowledged.
The contents and information contained in this brochure are intended for general marketing purposes only and should not be relied upon by any person as being complete or accurate. Ramco
Systems Limited, its group, employees, agents and other representatives will not accept any liability suffered or incurred by any person arising out of or in connection with any reliance on the
content of or information contained in this brochure. This limitation applies to all loss or damage of any kind, including but not limited to, compensatory, direct, indirect or consequential
damage, loss of income or profit, loss of or damageto property and claims by third party.
contact@ramco.com
www.ramco.com

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Unlocking business value in cement through Digital transformation| Ramco

  • 1. I R A M C ODIGITALPLATFORM:PREsENTATIONT OC E M T E C H SupplyChain Quality Production Health and Safety Maintenance U N L O C K I N GBUsINEssV ALUEINCEMENTT H R O U G H D IGIT ALT RAN sFO RM A TION Finance
  • 2. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. CementCompaniesthatuseDT to Unlock BusinessValue Objectives 2 3 1 What is this “green” driving the cement industry Share Best in class Example of a digital transformation using Ramco and the customer accrued benefits Explore real world example of Ramco Cements : • 20 MPTA • Cement Player In India, • Top 3 In South India, • One of the HighestMargin Players In the Industry Exchange Ideas with peers on Relevance of Digital Transformation in Cement Agenda 1 Introductions 2 Product Demo 3 Production Value Unlock : • Shopfloor Automation • AssetUtilisation • Quality Enhancing Customer Experience : • Customer Delivery Time / Logistics Management • Portals Establishing Real Time Management Decisions: • ControlT ower • Shopfloor to Board Room 4 Real World Examples 5 Customer T estimonial
  • 3. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. ntroduction
  • 4. The Ramco Group Textile Cement Building Products Power Logistics Educational Institutions Software Products Group Fixed Assets USD 2.3 Bn Group Cash Profit USD 287 Mn+ Group EBITDA USD 210 Mn+ $4B in MCap $1.13B in Revenues 16,000+ Employees 4 Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 5. The Ramco Group Textile Cement Building Products Power Logistics Educational Institutions Software Products Fifth largest Cement producer in India First ERP Solution Company in Asia Most efficientlyrun spinning mill in India $4B in MCap $1.13B in Revenues 16,000+ Employees 5 Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 6. over 200,000+ Users over 28 Offices Part of $ 1.5 Billion Group ERP, HCM, Aviation 2000+ Employees 25+ years of Experience 16000+ Employees Software Solutions, Cement, Building Products, Cotton and Synthetic Yarn, Bio-Technology Technology Advancement 1000+ Customers R&D – Chennai Technology Partners Platform Providers 80 Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Years AboutRamco Manufacturing serving 40+ verticals Energy & Utilities Trading Government Infrastructure Logistics Aviation HealthCare
  • 7. India Americas Europe Middle East Africa Asia ANZ Chennai Bengaluru Mumbai Gurgaon USA Canada United Kingdom Switzerland Germany UAE South Africa Singapore Malaysia Indonesia Hongkong China Vietnam Philippines Japan Sydney Melbourne Auckland Our Global Presence 2000+Employees | 16 Nationalities 28 Global Offices Customers in Asia, North America, Middle East, Europe, Africa and Oceania Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 8. CementCompaniesthatuseDT to Unlock BusinessValue Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. 1.Production Value Unlock 2.Enhancing Customer Experience 3.Establishing Real Time Management Decisions
  • 9. DigitalTransformationKeyPerformanceBenefits Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 10. Ramco’s ComprehensiveSolution Connectors EnterpriseAdd-ons BOTs AI/ML BI -Analytics Portal Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Reports BI Mobile Apps Real Time Analytics Corporate Function Management (CFM) Sales & Customer Management Planning Finance& Accounting Procurement HR & Payroll StrategicHR PlantOperation Management (POM) PlantPerformance Management (PPM) Ore (Mine) Production Inventory Logistics ReadyMix Production HSE/ Compliance ProcessSuite Blendx PlantData Integration Quality Maintenance Contract Workforce Cement Production
  • 11. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. ProductionValueUnlock
  • 12. ProductionValue Unlock Real-time visibility and control on Quantity, Quality and Productivity at all production stages Elimination of Excel sheets in Production - System driven production Reporting Realtime and historical data storage for enabling data driven decision making Real time monitoring Asset Health Dashboards for live visualization, analytics and leading to control tower Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 13. Integrated Control Tower Integrated Systems Mines Production Process Dispatch Supply Chain Process Production Maintenance Quality Logistics Procurement Sales & Marketing Accounts Business Process Corporate & Business Management Plant Operation Management Plant Performance Management ShopFloorAutomation Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 14. ProductDemonstration Demo Moving to App Product Demo Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 15. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 16. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 17. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 18. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. EnhancingCustomerExperience
  • 19. EnhancingCustomerExperience System Driven Planning and Customer Delivery Improved Customer Responsiveness Centrally monitoring all demands of any cluster / country Optimizing the logistics cost Customer Portal Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 20. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 21. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 22. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 23. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 24. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Establishing RealTime Management Decisions
  • 25. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Integrate various data islands Create ONE digital backbone Create ONE PLANT ONE DATA ONE TRUTH Interactive dashboards Log reports Downtime analysis KPIs trends Analytics PLC/HMIs Scada DCS Expert Systems Quality Ramco Plant Data Management System Fuel Mgmt. Energy Weigh Bridge Packing Stockyard RealtimeIntegratedDataforDecisionMaking Real-time/ Historical Reporting Dashboards Logistics Production Quality Sales Analytics Ramco ERP
  • 26. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Business Live
  • 27. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 28. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 29. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 30. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 31. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 32. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. RealworldExample Case Study
  • 33. . 20 Mn Tons/ Year Production capacity World-class R&D Centre Highest EBIDTA/ton One of the most profitable cement producers in the country $3b Market Cap Most Digitized manufacturingcompany Wind Farm Owner (166 MW) Copyright 2023, Ramco Systems Limited. Information 100% Captive Thermal Power (163 MW) subject to change. All rights acknowledged. Waste Heat Recovery (39 MW) TheRamcoCements Ltd.(TRCL) FifthlargestCement Producer in India & Largest in South India
  • 34. DigitalTransformationKeyPerformanceBenefits EBIDTA % Increase 4% to 5% Production Throughput increase 2% to 4% Cost Saving 10% to 12% Reduction in SD of Quality 10% to 20% Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 35. RamcoCementsLtd, India- KeyBusinessBenefits 36 PRODUCTIVITY ELECTRICITY WEIGHT VARIATION 40% to 0.1% ANNUAL SAVINGS 5 - 10 Tons / Hr 10 units / Ton $12 million Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
  • 36. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. KeyMetricsof oneof theirPlants 3MPTA 2 Kilns Plant Running Days 335 Throughput TPD 8500 TPD Cements Sold in Bags Truck Waiting Time < 2Hrs Fatal Accidents 0
  • 37. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Highest EBIDTA In Cement industry in India Fuel and power Which contributes almost 65% of VariableCost – Lowest in the industry Digital transformation Ramco Cements recognized for the digitaltransformation implementation atall business functions RamcoCementsLtd, India BestinIndustry
  • 38. CC o op py yr i rg ih gt h2 t0 2 21 0,R 2 a 3 m ,c Ro aS y ms t ce om s SL yi m s ti t ee md .sI n f Lo ir mm a itt ei o dn .s u Inb j fe oc rt mt o ac h tia on ng e . sA ul l br i jg eh ct ts a tc ok n co hw al e nd gg e ed ..All rights acknowledged. RamcoCementsLtd, India KeyImplementationAreas Tight control Over qualityof both input / output materials No PPT / Excel NO PowerPoint and Excel for all the review meetings Transparency Transparencyand cost consciousamong all achieved.
  • 39. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. CorporateControlCenter– Live@ RamcoCements, Chennai,India
  • 40. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. CustomerTestimonia
  • 41. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. CustomerTestimonial
  • 42. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. BusinessBenefits Eliminate / Reduce • Manual tasks • Errors • SD of key parameters • Operating costs Enhance/ Improve • Budgeting and Planning • Plant Productivity • Quality • Decision making Enable/ Perform • Integrated Application • Optimized Supply Point Allocation • Analytics • KPI monitoring Real-time Visibility • Inventory • Unit level costs • Emission/ CO2 • Plant status
  • 43. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Thank You Copyright2023, Ramco Systems Limited.Information subjectto change. All rightsacknowledged. The contents and information contained in this brochure are intended for general marketing purposes only and should not be relied upon by any person as being complete or accurate. Ramco Systems Limited, its group, employees, agents and other representatives will not accept any liability suffered or incurred by any person arising out of or in connection with any reliance on the content of or information contained in this brochure. This limitation applies to all loss or damage of any kind, including but not limited to, compensatory, direct, indirect or consequential damage, loss of income or profit, loss of or damageto property and claims by third party. contact@ramco.com www.ramco.com