1. Toyota Plant in Japan

2. Production mix in the plant

3. Assembling with Easy access to Visual alarm that
white gloves tools indicates problems

4. Training material used to explain the process and teach people

5. Chairs below table to save
5S space

6. Device to clean foot. Before come in the production hall, everybody
must clean the foot

7. In the office area, the chairs stays besides and are used only for resting.
People work in stand up position (the aim is gemba approach). The furniture
were elevate. All of them with wheel to facilitate moving..

8. 5S – identification in chairs has the same identification in table, to indicates the
right position of the chairs. It could look like excess, but it’s to show the 5S
culture. That’s a meeting room of company direction

9. 5S – all material identified and in its place. In the furniture, the wheels to
facilitate moving

10. 5S. A training material folder to organize all procedures and OPLs. Most of
them are made manually

11. 5S

12. Floor identification. Which colour has a meaning, Very clear floor

13. Board filled by hand. Checklist (beside) is also, made manually

14. Skill Matrix

15. Even here you find 5S

16. Interest: They are already making plans for the car of the future (for only 1 person)