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Tolerances
Variation is Unavoidable
• No two manufactured objects are
identical in every way. Some
degree of variation will exist.
• Engineers apply tolerances to
part dimensions to reduce the
amount of variation that occurs.
ANSI/ASME Standard
ANSI/ASME Standard Y14.5
Each dimension shall have a tolerance,
except those dimensions specifically
identified as reference, maximum, minimum,
or stock. The tolerance may be applied
directly to the dimension or indicated by a
general note located in the title block of the
drawing.
Tolerances
A tolerance is an
acceptable amount
of dimensional
variation that will
still allow an object
to function
correctly.
Tolerances
A tolerance is an
acceptable amount
of dimensional
variation that will
still allow an object
to function
correctly.
Tolerances
Three basic
tolerances that occur
most often on
working drawings
are: limit
dimensions,
unilateral, and
bilateral tolerances.
Tolerances
Tolerances
Three basic
tolerances that occur
most often on
working drawings
are: limit
dimensions,
unilateral, and
bilateral tolerances.
Limit Dimensions
Limit dimensions are
two dimensional values
stacked on top of each
other. The dimensions
show the largest and
smallest values allowed.
Anything in between these
values is acceptable.
These are limit dimensions,
because the upper and
lower dimensional sizes are
stacked on top of each other.
Limit Dimensions
Unilateral Tolerance
A unilateral
tolerance exists when
a target dimension is
given along with a
tolerance that allows
variation to occur in
only one direction.
This tolerance is
unilateral, because
the size may only
deviate in one direction.
Unilateral Tolerance
Bilateral Tolerance
A bilateral
tolerance exists if
the variation from a
target dimension is
shown occurring in
both the positive and
negative directions.
If no tolerances are specified at the
dimension level, then general tolerances may
be applied by deliberately controlling the
number of values past the decimal point on
each dimension.
General Tolerances
Linear Dimensions
X.X = ± .020
X.XX = ± .010
X.XXX = ± .005
Angles = ± .5°
General Tolerances
Tolerances
X.X = ± .020
X.XX = ± .010
X.XXX = ± .005
The total tolerance is a value that describes
the maximum amount of variation.
Tolerance = .010
.500
.020
.490 .510
Target Dimension
Total Tolerance
Total Tolerance = .020
A measuring device should be able to
accurately measure within 1/10th of the
total blueprint tolerance identified.
Total Tolerance
.500
.020
.490 .510
Target Dimension
Total tolerance =.020
1
10
=
.020
x
10x =.020 x =.002
In this case, a measuring device should
be able to take accurate measurements
to within two thousandths of an inch.
Tolerances and Measuring
X = the minimum accuracy of the measuring device
Three Types of Fit
There are three types of fit that should be
considered when working with tolerances.
 Clearance Fit- have limits of size so prescribed that a
clearance always results when mating parts are
assembled.
 Interference Fit- have limits of size so prescribed that
an interference always results when mating parts are
assembled.
 Transition Fit- have limits of size indicating that either
a clearance or an interference may result when
mating parts are assembled.

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Tolerances.ppt

  • 1. Forging new generations of engineers
  • 3. Variation is Unavoidable • No two manufactured objects are identical in every way. Some degree of variation will exist. • Engineers apply tolerances to part dimensions to reduce the amount of variation that occurs.
  • 4. ANSI/ASME Standard ANSI/ASME Standard Y14.5 Each dimension shall have a tolerance, except those dimensions specifically identified as reference, maximum, minimum, or stock. The tolerance may be applied directly to the dimension or indicated by a general note located in the title block of the drawing.
  • 5. Tolerances A tolerance is an acceptable amount of dimensional variation that will still allow an object to function correctly.
  • 6. Tolerances A tolerance is an acceptable amount of dimensional variation that will still allow an object to function correctly.
  • 8. Three basic tolerances that occur most often on working drawings are: limit dimensions, unilateral, and bilateral tolerances. Tolerances
  • 9. Tolerances Three basic tolerances that occur most often on working drawings are: limit dimensions, unilateral, and bilateral tolerances.
  • 10. Limit Dimensions Limit dimensions are two dimensional values stacked on top of each other. The dimensions show the largest and smallest values allowed. Anything in between these values is acceptable.
  • 11. These are limit dimensions, because the upper and lower dimensional sizes are stacked on top of each other. Limit Dimensions
  • 12. Unilateral Tolerance A unilateral tolerance exists when a target dimension is given along with a tolerance that allows variation to occur in only one direction.
  • 13. This tolerance is unilateral, because the size may only deviate in one direction. Unilateral Tolerance
  • 14. Bilateral Tolerance A bilateral tolerance exists if the variation from a target dimension is shown occurring in both the positive and negative directions.
  • 15. If no tolerances are specified at the dimension level, then general tolerances may be applied by deliberately controlling the number of values past the decimal point on each dimension. General Tolerances Linear Dimensions X.X = ± .020 X.XX = ± .010 X.XXX = ± .005 Angles = ± .5°
  • 16. General Tolerances Tolerances X.X = ± .020 X.XX = ± .010 X.XXX = ± .005
  • 17. The total tolerance is a value that describes the maximum amount of variation. Tolerance = .010 .500 .020 .490 .510 Target Dimension Total Tolerance Total Tolerance = .020
  • 18. A measuring device should be able to accurately measure within 1/10th of the total blueprint tolerance identified. Total Tolerance .500 .020 .490 .510 Target Dimension
  • 19. Total tolerance =.020 1 10 = .020 x 10x =.020 x =.002 In this case, a measuring device should be able to take accurate measurements to within two thousandths of an inch. Tolerances and Measuring X = the minimum accuracy of the measuring device
  • 20. Three Types of Fit There are three types of fit that should be considered when working with tolerances.  Clearance Fit- have limits of size so prescribed that a clearance always results when mating parts are assembled.  Interference Fit- have limits of size so prescribed that an interference always results when mating parts are assembled.  Transition Fit- have limits of size indicating that either a clearance or an interference may result when mating parts are assembled.

Editor's Notes

  1. Design and Drawing for Production Unit 2 – Lesson 2.2 – Dimensions and Tolerances