Thermal unit operation exercise questions
Adama Science and Technology University
School of Mechanical, Chemical & Materials
Engineering
Department of Chemical Engineering
Thermal Unit Operation exercise questions
(ChEg3212)
05/29/2025 Tutor questions 1
2
1. Which type of heat exchanger consists of two
concentric pipes for heat transfer?
A)Shell and tube heat exchanger
B) Plate heat exchanger
C)Double pipe heat exchanger
D)Extended plate-type heat exchanger
05/29/2025 Tutor questions
2. What is the primary advantage of a plate heat
exchanger?
A)Low cost
B)High-pressure drop
C)large footprint
D) Compact size
05/29/2025 Tutor questions 3
3. In a shell and tube heat exchanger, which fluid
typically flows through the shell?
A)Hot fluid
B)Cold fluid
C)Both fluids interchangeably
D)None of the above
05/29/2025 4
Tutor questions
4. What distinguishes an extended plate type heat
exchanger from a regular plate heat exchanger?
A)Increased number of plates
B)Addition of fins on plates
C)larger plate size
D)Higher operating pressure
05/29/2025 Tutor questions 5
5. What is the purpose of baffles in a shell and tube
heat exchanger?
A) To enhance heat transfer
B) To increase pressure drop
C) To reduce fouling
D) To control fluid flow
05/29/2025 Tutor questions 6
6. What is the purpose of using fins in extended
plate-type heat exchangers?
A)To increase the surface area for heat transfer
B)To reduce the pressure drop
C)To decrease the temperature difference between
fluids
D)To prevent fouling
05/29/2025 Tutor questions 7
05/29/2025 Tutor questions 8
7. In the given figure below:
Letters a, and d represent:
A) Front header and Bundle
B)Front header and Shell
C)Front header and Rear header
D)Rear header and Bundle
05/29/2025 Tutor questions 9
8. In the above question no 7, letters c and b
represent respectively:
A)Bundle and shell
B)Shell and Bundle
C)Rear header and bundle
D)Front header and shell
05/29/2025 Tutor questions 10
9. ________is an iterative process that is normally
carried out using computer programs from
organizations such as the Heat Transfer and Fluid
Flow Service (HTFS) or Heat Transfer Research
Incorporated (HTRI).
A)Thermal design
B)Hydraulic design
C)Mechanical Design
D)All
05/29/2025 Tutor questions 11
10. ______ type of baffle is used to obtain a lower
shell side velocity and pressure drop.
A)Disc and Doughnut
B)Single Segmental
C)Double Segmental
D)Orifice type
05/29/2025 Tutor questions 12
11. In the equation Q = UAΔt; Δt is
A) Geometric mean temperature difference.
B) Arithmetic mean temperature difference.
C) Logarithmic mean temperature difference.
D) The difference in average bulk temperatures of
hot and cold fluids
05/29/2025 Tutor questions 13
12. Fouling factor
A) is a dimensionless quantity.
B) does not provide a safety factor for design.
C) accounts for additional resistance to heat flow.
D) none of these.
05/29/2025 Tutor questions 14
13. Hot water (0.01 m3
/min) enters the tube side of a counter-current
shell and tube heat exchanger at 80°C and leaves at 50°C. Cold oil (0.05
m3
/min) of density 800 kg/m3
and specific heat of 2 kJ/kg.K enters at
20°C. The log mean temperature difference in °C is approximately, using
the density of water, 998 kg/m3
, and Cpw = 4.2KJ/kg.K.
A) 32°C
B) 37°C
C) 45°C
D) 50°C
05/29/2025
Tutor questions
15
14. In a heat exchanger, a floating head is provided
to
A) facilitates the cleaning of the exchanger.
B) Increase the heat transfer area.
C) relieves stresses caused by thermal expansion.
D) Increase log mean temperature gradient.
05/29/2025 Tutor questions 16
15. Convective heat transfer co-efficient in case of
fluid flowing in tubes is not affected by the tube
length/diameter ratio if the flow is in the __________
zone.
A)Laminar
B) Transition
C) both 'a' & ‘b’
D) highly turbulent
05/29/2025 Tutor questions 17
16. The actual temperature drop across the heating
surface in an evaporator depends on the
A) feed.
B) depth of liquid overheating surface.
C) the pressure difference between the steam chest
and vapor space.
D) all
05/29/2025 Tutor questions 18
17. The unit of heat transfer co-efficient in the SI
unit is
A) J/M2°.K
B) W/m2
°K
C) W/m°.K
D) J/m°.K
05/29/2025 Tutor questions 19
18. The number of kg vaporized per kg of steam fed
to the evaporator is defined as
A) Capacity
B) rate of evaporation
C) Economy
D) rate of vaporization
05/29/2025 Tutor questions 20
19. One of the major problems in thermal unit operation is fouling.
Which of the following statements is not true about fouling?
A) It is the accumulation of undesirable substances on the
surfaces of process equipment
B) It changes the geometry of heat exchangers and increases the
efficiency of heat exchangers by affecting the pressure drop
C) It reduces process equipment service life
D) As it has low thermal conductivity, so does increase the
resistance to heat transfer
05/29/2025 Tutor questions 21
20. A backward feed multiple effect evaporator is
better than a forward feed for concentrating cold
feed because it provides
A) higher economy
B) Higher capacity
C) both (a) & (b)
D) lower economy
05/29/2025 Tutor questions 22
21. In the following fouling mechanism, which sequence of
fouling events is correct?
A) Initiation, transport, attachment, transformation, removal
B) Attachment, initiation, transformation, transport, removal
C) Initiation, attachment, transportation, transport, removal
D) Transformation, transport, initiation, attachment, removal
05/29/2025 Tutor questions 23
22. If the baffle spacing in a shell and tube heat
exchanger increases, then the Reynolds number of
the shell side fluid
A) remains unchanged.
B) increases.
C) increases or decreases depending on the number
of shell passes.
D) decreases.
05/29/2025 Tutor questions 24
23. What is the purpose of more viscous fluid
allocated in a shell side
A) Decrease resistance
B) Reduce the cost
C) Improve the rate of heat transfer
D) none
05/29/2025 Tutor questions 25
24. The tube side and shell side fluids are separated
by a_______________
A) Baffles
B) Tube sheet
C) Header plate
D) Flange
05/29/2025 Tutor questions 26
25. What is Nusselt number?
A)
B)
C)
D)
05/29/2025 Tutor questions 27
26. Performance of the boiler, like efficiency and
evaporation ratio reduces with time, due
to__________factors
A)Poor combustion
B)Heat transfer fouling
C)Poor operation and maintenance
D)All
05/29/2025 Tutor questions 28
27. In boiler efficiency tests the indirect method testing is preferred
over than direct method Why?
A) Does not give clues to the operator as to why the efficiency of the system
is lower
B) calculates the various heat losses associated with boiler
C) Does not calculate various losses accountable for various efficiency levels
D) Evaporation ratio and efficiency may mislead if the steam is highly wet
due to water carryover
05/29/2025 Tutor questions 29
28. Which one is the greatest boiler heat loss in indirect
method testing?
A) Heat loss due to moisture present in the fuel
B) Heat loss due to moisture present in the air
C) Heat loss due to dry flue gas
D) Heat loss due to radiation and convection
05/29/2025 Tutor questions 30
29. In a parallel flow heat exchanger, if the outlet temperature
of hot and cold fluids are the same, then the log mean
temperature difference (LMTD) is
A) Minimum
B) Infinity
C) Maximum
D) zero
05/29/2025 Tutor questions 31
30. In counter flow compared to parallel flow,
A) LMTD is greater.
B) Less surface area is required for a given heat transfer rate.
C) Both (a) and (b).
D) More surface area is required for a given heat transfer
rate.
05/29/2025 Tutor questions 32
31. In evaporator design if the concentrated product may
degenerate if exposed to high temperature, which feeding
arrangement is best?
A) Forward feed
B) Backward feed
C) Mixed feed
D) Parallel feed
05/29/2025 Tutor questions 33
05/29/2025 34
Compiled exams Thermal, Fundamentals of Biochem, & apparatus, Mechanical Unit Operation Course,
Reaction Engineering Model Exam, Chemical Engineering Thermodynamic II, Plant design and
engineering economics, Heat and mass transfer model questions, Fluid Mechanics, Mass Transfer Unit
Operation, Fundamentals of chemical engineering,
•

Thermal unit operation exercise questions (1).pptx

  • 1.
    Thermal unit operationexercise questions Adama Science and Technology University School of Mechanical, Chemical & Materials Engineering Department of Chemical Engineering Thermal Unit Operation exercise questions (ChEg3212) 05/29/2025 Tutor questions 1
  • 2.
    2 1. Which typeof heat exchanger consists of two concentric pipes for heat transfer? A)Shell and tube heat exchanger B) Plate heat exchanger C)Double pipe heat exchanger D)Extended plate-type heat exchanger 05/29/2025 Tutor questions
  • 3.
    2. What isthe primary advantage of a plate heat exchanger? A)Low cost B)High-pressure drop C)large footprint D) Compact size 05/29/2025 Tutor questions 3
  • 4.
    3. In ashell and tube heat exchanger, which fluid typically flows through the shell? A)Hot fluid B)Cold fluid C)Both fluids interchangeably D)None of the above 05/29/2025 4 Tutor questions
  • 5.
    4. What distinguishesan extended plate type heat exchanger from a regular plate heat exchanger? A)Increased number of plates B)Addition of fins on plates C)larger plate size D)Higher operating pressure 05/29/2025 Tutor questions 5
  • 6.
    5. What isthe purpose of baffles in a shell and tube heat exchanger? A) To enhance heat transfer B) To increase pressure drop C) To reduce fouling D) To control fluid flow 05/29/2025 Tutor questions 6
  • 7.
    6. What isthe purpose of using fins in extended plate-type heat exchangers? A)To increase the surface area for heat transfer B)To reduce the pressure drop C)To decrease the temperature difference between fluids D)To prevent fouling 05/29/2025 Tutor questions 7
  • 8.
    05/29/2025 Tutor questions8 7. In the given figure below:
  • 9.
    Letters a, andd represent: A) Front header and Bundle B)Front header and Shell C)Front header and Rear header D)Rear header and Bundle 05/29/2025 Tutor questions 9
  • 10.
    8. In theabove question no 7, letters c and b represent respectively: A)Bundle and shell B)Shell and Bundle C)Rear header and bundle D)Front header and shell 05/29/2025 Tutor questions 10
  • 11.
    9. ________is aniterative process that is normally carried out using computer programs from organizations such as the Heat Transfer and Fluid Flow Service (HTFS) or Heat Transfer Research Incorporated (HTRI). A)Thermal design B)Hydraulic design C)Mechanical Design D)All 05/29/2025 Tutor questions 11
  • 12.
    10. ______ typeof baffle is used to obtain a lower shell side velocity and pressure drop. A)Disc and Doughnut B)Single Segmental C)Double Segmental D)Orifice type 05/29/2025 Tutor questions 12
  • 13.
    11. In theequation Q = UAΔt; Δt is A) Geometric mean temperature difference. B) Arithmetic mean temperature difference. C) Logarithmic mean temperature difference. D) The difference in average bulk temperatures of hot and cold fluids 05/29/2025 Tutor questions 13
  • 14.
    12. Fouling factor A)is a dimensionless quantity. B) does not provide a safety factor for design. C) accounts for additional resistance to heat flow. D) none of these. 05/29/2025 Tutor questions 14
  • 15.
    13. Hot water(0.01 m3 /min) enters the tube side of a counter-current shell and tube heat exchanger at 80°C and leaves at 50°C. Cold oil (0.05 m3 /min) of density 800 kg/m3 and specific heat of 2 kJ/kg.K enters at 20°C. The log mean temperature difference in °C is approximately, using the density of water, 998 kg/m3 , and Cpw = 4.2KJ/kg.K. A) 32°C B) 37°C C) 45°C D) 50°C 05/29/2025 Tutor questions 15
  • 16.
    14. In aheat exchanger, a floating head is provided to A) facilitates the cleaning of the exchanger. B) Increase the heat transfer area. C) relieves stresses caused by thermal expansion. D) Increase log mean temperature gradient. 05/29/2025 Tutor questions 16
  • 17.
    15. Convective heattransfer co-efficient in case of fluid flowing in tubes is not affected by the tube length/diameter ratio if the flow is in the __________ zone. A)Laminar B) Transition C) both 'a' & ‘b’ D) highly turbulent 05/29/2025 Tutor questions 17
  • 18.
    16. The actualtemperature drop across the heating surface in an evaporator depends on the A) feed. B) depth of liquid overheating surface. C) the pressure difference between the steam chest and vapor space. D) all 05/29/2025 Tutor questions 18
  • 19.
    17. The unitof heat transfer co-efficient in the SI unit is A) J/M2°.K B) W/m2 °K C) W/m°.K D) J/m°.K 05/29/2025 Tutor questions 19
  • 20.
    18. The numberof kg vaporized per kg of steam fed to the evaporator is defined as A) Capacity B) rate of evaporation C) Economy D) rate of vaporization 05/29/2025 Tutor questions 20
  • 21.
    19. One ofthe major problems in thermal unit operation is fouling. Which of the following statements is not true about fouling? A) It is the accumulation of undesirable substances on the surfaces of process equipment B) It changes the geometry of heat exchangers and increases the efficiency of heat exchangers by affecting the pressure drop C) It reduces process equipment service life D) As it has low thermal conductivity, so does increase the resistance to heat transfer 05/29/2025 Tutor questions 21
  • 22.
    20. A backwardfeed multiple effect evaporator is better than a forward feed for concentrating cold feed because it provides A) higher economy B) Higher capacity C) both (a) & (b) D) lower economy 05/29/2025 Tutor questions 22
  • 23.
    21. In thefollowing fouling mechanism, which sequence of fouling events is correct? A) Initiation, transport, attachment, transformation, removal B) Attachment, initiation, transformation, transport, removal C) Initiation, attachment, transportation, transport, removal D) Transformation, transport, initiation, attachment, removal 05/29/2025 Tutor questions 23
  • 24.
    22. If thebaffle spacing in a shell and tube heat exchanger increases, then the Reynolds number of the shell side fluid A) remains unchanged. B) increases. C) increases or decreases depending on the number of shell passes. D) decreases. 05/29/2025 Tutor questions 24
  • 25.
    23. What isthe purpose of more viscous fluid allocated in a shell side A) Decrease resistance B) Reduce the cost C) Improve the rate of heat transfer D) none 05/29/2025 Tutor questions 25
  • 26.
    24. The tubeside and shell side fluids are separated by a_______________ A) Baffles B) Tube sheet C) Header plate D) Flange 05/29/2025 Tutor questions 26
  • 27.
    25. What isNusselt number? A) B) C) D) 05/29/2025 Tutor questions 27
  • 28.
    26. Performance ofthe boiler, like efficiency and evaporation ratio reduces with time, due to__________factors A)Poor combustion B)Heat transfer fouling C)Poor operation and maintenance D)All 05/29/2025 Tutor questions 28
  • 29.
    27. In boilerefficiency tests the indirect method testing is preferred over than direct method Why? A) Does not give clues to the operator as to why the efficiency of the system is lower B) calculates the various heat losses associated with boiler C) Does not calculate various losses accountable for various efficiency levels D) Evaporation ratio and efficiency may mislead if the steam is highly wet due to water carryover 05/29/2025 Tutor questions 29
  • 30.
    28. Which oneis the greatest boiler heat loss in indirect method testing? A) Heat loss due to moisture present in the fuel B) Heat loss due to moisture present in the air C) Heat loss due to dry flue gas D) Heat loss due to radiation and convection 05/29/2025 Tutor questions 30
  • 31.
    29. In aparallel flow heat exchanger, if the outlet temperature of hot and cold fluids are the same, then the log mean temperature difference (LMTD) is A) Minimum B) Infinity C) Maximum D) zero 05/29/2025 Tutor questions 31
  • 32.
    30. In counterflow compared to parallel flow, A) LMTD is greater. B) Less surface area is required for a given heat transfer rate. C) Both (a) and (b). D) More surface area is required for a given heat transfer rate. 05/29/2025 Tutor questions 32
  • 33.
    31. In evaporatordesign if the concentrated product may degenerate if exposed to high temperature, which feeding arrangement is best? A) Forward feed B) Backward feed C) Mixed feed D) Parallel feed 05/29/2025 Tutor questions 33
  • 34.
    05/29/2025 34 Compiled examsThermal, Fundamentals of Biochem, & apparatus, Mechanical Unit Operation Course, Reaction Engineering Model Exam, Chemical Engineering Thermodynamic II, Plant design and engineering economics, Heat and mass transfer model questions, Fluid Mechanics, Mass Transfer Unit Operation, Fundamentals of chemical engineering, •