While the textile Industry is trending, The Process is getting obsolete! Our TPMS solution is a condensed version of both the textile process & energy management together.

1. The growth of your business is dependent on your productivity.
WHY WASTE
ENERGY & MANPOWER
IN THE PROCESS, WHILE
YOU CAN AUTOMATE IT!
THETEXTILE
PROCESS
MANAGEMENT
SYSTEM
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Mr MUSTAQH ALI SHAIK
Sr. Executive - Digital Marketing
mustaqh@elmeasure.com
About Author:

2. THEMENU
www.elmeasure.com
SOMEFACTS-INDIANTEXTILE
THETEXTILEPROCESS-ATRISK
THEELMEASURESOLUTION-ATRESCUE
THECONCLUSION-CONTROL
TALK TO OUR
SOLUTION
EXPERTS

3. SOMEFACTS
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Source:
INDIANTEXTILE
WHILE THE HISTORY IS TRENDY!
"THE PROCESS" IS GETTING
OBSOLETE.
Although the industry is well poised to grow at an annual rate of 15% but going ahead
will be tough unless the industry acquire technological know-how related to " From
Connecting Each Module to Automating the Whole Process"
SNEAK PEEK AT THE TEXTILE INDUSTRY IN INDIA - FACTS & FIGURES
GROWTH:
The textile industry contributes:
1) 4% of India's GDP
2) 14% of India's Industrial Production
3) 17% of India's export earnings
India is the
largest
producer of
Jute in the
world
BENCHMARK:
India is the first country
in the world to introduce
National standards for
organic textiles.
HIGH TECH:
The technical textile industry in India
worth US$17 billion is expected to
grow at a rate of 20% annually to
reach US$36 billion by 2017.
India is the
largest
exporter of
Yarn in the
world.
DREAM RUN:
India has the second
largest textile industry in
the world and employs
over 35 million people.
The size of India's textile machinery
industry is poised to $220 billion by
2020 on the back of new projects
and emphasis on setting up textile
parks.
FASHION FIBER:
India is the world's 2nd
largest producer of the
silk & amongst the largest
producer of fine wool.
The 2nd largest
exporter of
home textiles
and furnishing
materials in the
world.

4. THETEXTILE
PROCESS
-ATRISK
www.elmeasure.com
Besides the lack of technology up gradation, the industry has been persistently facing
various external issues which need the attention of the government. Major issues currently
faced are:
Lack of R & D and Technology Gaps: Particularly in Technical textiles/non-woven
machinery, hi-tech machinery in weaving, knitting and processing and jute machinery,
machinery for environmental protection, and conservation of energy and design of
machines
Skill gaps and shortage of skilled manpower as the process is yet to be automated
Very high-interest rates
Lack of sustained demand from the user sector
Import of second-hand machinery whose life cycle is less & the average energy
consumption/cost is more.
The Process which has to be measured, monitored & controlled for avoiding unnecessary
variable costs & eventually gaining more profits.
The knowledge for the owners to Invest in the technology.
THE TEXTILE MANUFACTURING PROCESS:
IS THE WHOLE SYSTEM
YET, THE HANDS ON
EXPERIENCE OF AN
INDIVIDUAL?
RISKS:

5. THEELMEAUSRE
SOLUTION
-ATRESCUE
www.elmeasure.com
A solution to reduce dependency on the manpower, "identify the abnormal" in the process,
measure, monitor & control the energy consumption, cost & Wastage.
AN IOT-BASED PROCESS MANAGEMENT SYSTEM
FOR EVER GROWING TEXTILE INDUSTRY: A SNEAK-PEEK
BENEFITS:
Specific energy consumption of heavy loads: Calculation of section wise energy
consumption against product output
Performance check and periodic maintenance: Verification of equipment data with
respect to rated specs
Monitoring of cyclic operation of spinning unit (Ring frame): Number of Stoppages with
duration during doffing; Energy comparison of various ring frames bis-à-vis product
outputs (Ring UKG); Different Yarns count and specific energy consumption (UKG) per
Ring frame
Identifying idle running of the machine.
Electrical
Related
Process
Related
Transformer Monitoring:
load analysis / Maintaining
Sanction Demand / Managing
of non-critical / Individual
Harmonic Monitoring
DG Set:
Energy consumption /
Run hours / Load hours
Lighting Loads:
Energy consumption / Day –
Night consumption
Monitoring
Ring Frame Machines:
Doff wise Energy Consumption / Start
Time and Stop Time / No. of
stoppages / Doff duration – For
Different counts
Humidification Plant:
Energy Consumption analysis at
different loads / Load Hours
Pre-Spinning Area:
Energy Consumption of all major loads /
Load Analysis of All Loads Machine
ON/OFF time / Doff wise consumption
(Simplex Machines)
Compressors:
Energy Consumption Analysis /
Operating patterns / Load Analysis at
different operating Parameters
Profit = Revenue - (Variable Cost + Fixed Cost)
OUR EDGE

6. www.elmeasure.com
HOW ABOUT "A CREST" IN THE PROFIT &
"A TROUGH" IN YOUR VARIABLE COST GRAPHS
EXPONENTIALLY?
CASE ANALYSIS:
HOW ABOUT "YOU ACHIEVE
THE PROCESS AUTOMATION"
&
ROI IN < 6MONTHS!
1. Yarn Wastage: Estimating the expected yarn realization for the existing working
conditions and Compare the actual yarn realization with the expected value and
actual wastes with norms.
2. Bench Marking Energy Consumption: Identifying unit consumption of each
machine with the other running at same configuration by plotting energy vs.
production and also by finding a speed of a machine.
3. Ring Frame Analysis: Doff Counting, Doff wise energy, Doff Time, No. of
Stoppages, Ideal Time, UKG, Production, Doff Duration, Doffing Time, Spindle
Speed, Weight, Length, Energy.
HOW CAN WASTAGE BE REDUCED USING OUR SOLUTION?

7. THECONCLUSION
-CONTROL
SOME SMART BRANDS,
WHO PREFERRED PROCESS AUTOMATION
SANGEETH
TEXTILES P LTD
THE LAKSHMI
MILLS LTD
KPR MILLS
LIMITED
SCM TEXTILES SASI ANAND
SPINNING
MILLS P LTD
SALONA
COTSPIN P LTD
VELAYUDHASAMY
SPINNING MILLS
PATSPIN INDIA
LTD
THE LAKSHMI
MILLS LTD
OUR OTHER SOLUTIONS FOR INDUSTRIES
TO MEASURE, MONITOR & CONTROL ENERGY & COSTS!
ENERGY MANAGEMENT
SYSTEM
STREET LIGHT
MANAGEMENT SYSTEM
WATER MANAGEMENT
SYSTEM
PUMP AUTOMATION
SYSTEM
BREAKER STATUS
MONITORING
DATA CENTER
MANAGEMENT
Watch our Process
Management System
performing in a textile
factory,
LIVE!

8. Don't let your process ruin the sacrifices of insects.
Yes! Change is hard & slow, But still...
ELMEASURE INDIA PRIVATE LIMITED
&
The optimum productivity is achieved only when
the system is process oriented & the process is
automated!
HO & Unit-I:
Plot No.: 47 - P, KIADB Hardware
Park, Huvinayakanahalli, Jala Hobli,
Yalahanka Taluk, Bangalore - 562149
Karnataka INDIA.
TALK TO OUR
SOLUTION
EXPERTS
Mr DILEEP A K
AGM (Solutions - IOT)
dileep@elmeasure.com
Mrs CHANDRAKALA P
LEAD - Projects
chandrakala@elmeasure.com
Mr PRAVEEN T L
Marketing Manager
praveen@elmeasure.com
For MORE
PROJECTIONS
on the Solution:
Unit-II:
Goutham Garden,
No. 4, Veerapandi,
Coimbatore - 641019
Tamilnadu INDIA
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