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Technical Seminar On Pump Fundamentals By VEMC in Association
with Kirloskar Brothers Ltd.
Introduction to VEMC
❖ 70 years of Experience in Electromechanical Engineering Solutions
❖ VEMC is a MSE1 A CRISIL Rated company
❖ ISO 9001:2015 certified Organization
❖ Channel Partner with Kirloskar Brothers, CG, Bharat Bijlee, KEC & Jakson
❖ Empanelled channel partner with MNRE (MNRE/CP/GCRT/B/3390)
❖ VEMC is a Fast growing Electro-Mechanical Solution Provider
VIJAY ENGINEERING AND MACHINERY COMPANY
Our Vision
VEMC aspires and strives to be the
most reliable and endearing
electromechanical solution
provider.
Our Mission
To evolve into professional organization through a
systematic & phase wise growth approach that will act as
a foundation of happiness for employees, customers,
stakeholders and the society at large. The bi-product of this
activity shall be wealth creation.
About The Company
VIJAY ENGINEERING AND MACHINERY COMPANY
Ethics & Integrity Customer Centric
Approach
Resilience
Equal Opportunity Teamwork
Our Values
VIJAY ENGINEERING AND MACHINERY COMPANY
5
COMPANY TIMELINE
Our Journey
VEMC’s first
Defense &
Railway Projects
1970
GO
1950
1990
2010-2012
2015
Privatization
Industrial Sector
Engineering &
Machinery
Electro
mechanical
Solutions
Turnkey & Electricity
Board Projects
Rotating Hydraulic
Equipment Projects
Set up of Manufacturing
Unit
2018
2020
1948
Our Inception
VIJAY ENGINEERING AND MACHINERY COMPANY
Bar Screen Chamber
Equilisation tank Aeration Tank Tube Settler Clorine Contact tank
Sand Filter
Carbon Filter
VIJAY ENGINEERING AND MACHINERY COMPANY
Clorine Contact tank
Equilisation tank
Aeration Tank
Bar Screen Chamber
Dewatering Submersible Pump
Light weight, Compact size,
Simple design
Application:
❖ Pump clean water or drain sewage from
Basements of residential and commercial
buildings
❖ Civil and industrial construction sites, and mines
❖ Draining accumulated storm water in monsoons
❖ Emptying water-tanks and pits for cleaning
❖ Waster water from kitchens, hotels, clubs
❖ Surplus water from sumps
Features:
❖ Easy installation
❖ Very low power consumption
❖ Convenient three speed switch for
setting as per need
❖ IP 68 pump
❖ Compact design
❖ Sturdy construction
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Head : 4 to 22 meters
❖ Capacity : 145 to 3360 LPM
❖ Power rating : 0.75kW - 7.5kW
❖ Voltage range : 300 to 440 volts (3 phase)
❖ Class of insulation F type
❖ Solid Handling size – 20 – 45 mm
❖ Head : 1 to 11 meters
❖ Discharge : 8 lpm to 250 lpm
❖ Motor : 1 HP to 10 HP (Single phase)
Eterna Series
Eterna CW Eterna SW
VIJAY ENGINEERING AND MACHINERY COMPANY
Mono Bloc Pump Ranges
Features:
❖ Compact Mono bloc design
❖ Available in 1pH & 3pH
❖ Designed to prevent overloading and motor
burning
❖ Designed for automatic air release during
priming
❖ Voltage range from 180V to 240V for single
phase & Voltage range from 300V to 440V for
three phase
Kirloskar Brothers offers a range of mono bloc pumps for varied range of
application from surface pump, vacuum suction pump to submersible mono bloc
pumps . These pumps are widely used across the industries .
Application:
❖ Booster application
❖ Agriculture Irrigation
❖ Sprinkler irrigation
❖ Water Supply
❖ Industrial Pressurization: Flow wetting system and
cleaning system Water supply for cooling towers
❖ Pumping of liquids used in manufacture of medicines
Dairy, food processing & Beverage industries: supply
of clean water Flood relief
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Head range : Upto 76 m
❖ Discharge range : Upto 72 lps
❖ Power rating : 0.37 – 22 kW (0.5 – 30HP)
❖ Voltage range : 300 – 440 V (3 phase)
❖ Automatic air release during priming
❖ Minimum vibration
❖ Capacity up to 20 lps
❖ Head up to 110 m
❖ Power rating 3.7 to 15 kW (5 to 20 HP)
❖ Voltage 300-440 V (Three Phase)
Mono Bloc Pump Ranges
KDS Pump KDT Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
EEC
❖ Capacity 72.5 to 9.3 lps
❖ Head 5 m to 22 m
❖ Power Rating 2.2 kW to 7.5 kW
❖ Suction lift upto 7.5 meters
❖ IP-44 protection IP-55 protection are also available
❖ Designed to prevent overloading and motor burning
❖ Designed for automatic air release during priming
❖ Gardening and Irrigation Lawn Sprinklers
❖ Discharge capacity range from 2 lps to 72.5 lps
❖ Head range from 6 m to 40 m
❖ IP 55 F' Class insulation except for 0.5HP to 1.5HP
where insulation is 'B' class 10 point Higher
efficiency than Indian standards
❖ Designed to prevent overloading and motor
burning
❖ Pumping in industries for chemicals, petroleum
products etc. Pumping of corrosive liquids
❖ Water Supply for Irrigation & for domestic use
Mono Bloc Pump Ranges
KS Monoblock
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Discharge: 0 to 1080 LPM
❖ Head: UP TO 36.5 meters IP 55 F' Class insulation Max System
pressure: 10Bar (above 5HP), 8Bar (Upto 3HP)
❖ Water Supply: Filtration in waterworks
❖ Industrial Pressurization: Flow wetting system and cleaning system
Water supply for cooling towers
❖ Pumping of liquids used in manufacture of medicines Dairy, food
❖ Processing & Beverage industries: supply of clean water Flood
relief
Mono Bloc Pump Ranges
KSMB
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Delivery size up to 100 mm (4")
❖ Capacity up to 110 m3 /hr
❖ Head up to 64 m
❖ Power rating 2.2 kW to 7.5 kW (3 hp to 10 hp)
❖ Pump bearings are water lubricated Wet type
submersible motor Water-cooled and water lubricated
❖ Agriculture Irrigation
❖ Sprinkler irrigation
❖ Water Supply
❖ Head 6 to 64 meters
❖ Capacity 32 to 2.1 LPS
❖ Power Rating 2.2 kW to 7.5kW (3.0 Hp to 10.0 Hp)
❖ Can withstand wide voltage fluctuations from 350- 440
Volts
❖ Easy maintenance and spares availability
❖ More hygienic& potable for drinking water.
❖ Gardening and sprinklers / Conventional irrigation
Industries, for clean water handling
Open Well Submersible
KOS Pump KOS + M Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Head : 8 to 38 meters
❖ Capacity : 11 to 0.4 LPS
❖ Power Ratings : 0.37 to 1.5 kW (0.5 to 2.0 HP)
❖ Voltage Range : 160 to 260 V
❖ Impeller : Cast Iron Delivery Casing : Cast Iron
Shaft : SS 410
❖ Motor Body : SS
❖ Mounting Casing : Cast Iron
❖ Cover NDE : Cast Iron
❖ Head : 8 to 38 meters
❖ Capacity : 11 to 0.4 LPS
❖ Power Ratings : 0.37 to 1.5 kW (0.5 to 2.0
HP)
❖ Voltage Range : 160 to 260 V Impeller :
Cast Iron
❖ Delivery Casing : Cast Iron
❖ Motor Body : Cast Iron
❖ Shaft : Stainless Steel
Open Well Submersible
KOS N Pump KOS M Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Head : 6 to 30 meters
❖ Capacity : 8640 to 1620 LPH
❖ Power Ratings : 0.37 Kw/ 0.5 HP to 0.75 Kw/ 1.0 HP
❖ Voltage Range : 160 to 240 Volts (1 phase)
❖ Impeller : Noryl
❖ Delivery Casing : Cast Iron
❖ Shaft : SS 410
❖ Motor Body : SS
❖ Mounting Casing : Cast Iron
❖ Cover NDE : Cast Iron
Open Well Submersible
CHOS Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
Bore Well Submersible
Application:
❖ Agriculture Irrigation
❖ Submersible water transfer system
❖ Domestic and industrial water supply
❖ Fire fighting systems for small and medium
size plants
❖ Sprinkler and drip irrigation systems Booster
systems Farm Houses, Nurseries and
Gardening
Features:
❖ Can be installed with HDPE/UPVC/GI pipes
❖ KU pump Can be installed
❖ horizontally
❖ Easy to arrange and dismantle
❖ Low power consumption
❖ Designed for optimum efficiency
❖ Suitable for oil & water filled motor Pump motor
connection according to NEMA standard
Light weight, Compact size, simple design & easy to arrange and dismantle. Some
models can be installed horizontally if required.
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Head : 4 to 86 Meters
❖ Capacity : 100 to 10 LPM
❖ Rating : 0.37 to 1.10 KW (0.50 to 1.50 HP) Voltage
: 160 to 240 V (Single Phase )
❖ Light weight and compact
❖ Can be installed with HDPE/UPVC/GI pipes
❖ Can be installed horizontally Easy to arrange
and dismantle
❖ Domestic and industrial water supply
❖ Fire fighting systems for small and medium size
plants
❖ Sprinkler and drip irrigation systems Booster
systems Farm Houses, Nurseries and Gardening
❖ Head : 23 - 251 Meters
❖ Capacity : 5 to 350 LPM
❖ Rating : 0.37 Kw/ 0.5 HP to 4.1 Kw/ 5.5HP
❖ Voltage Range : 1 Phase (180 to 240) 3 Phase (280 to
440)
❖ Low power consumption Designed for optimum
efficiency
❖ Suitable for oil & water filled motor Pump motor
connection according to NEMA standard
❖ Domestic and industrial water supply
❖ Firefighting systems for small and medium size plants
❖ Sprinkler and drip irrigation systems
❖ Booster systems Farmhouse, Nurseries and gardening
Bore Well Submersible
KU3 Pump KU4 OF Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Capacity 400 to 10 lpm
❖ Head 7 to 178 m
❖ Power Rating 0.37 to 2.2kW (0.5 to 3 HP) Low power consumption
❖ Designed for optimum efficiency
❖ Corrosion and abrasion resistance part Light in weight and compact size makes it easy to install
❖ Can be installed with HDPE/ UPVC/ GI pipes
❖ Can be fitted horizontally also
❖ Domestic and Industrial Water Supply
❖ Fire Fighting for small and medium size plants Sprinkler and drip irrigation system
❖ Booster Systems Nurseries and Gardening
Bore Well Submersible
KU4 WF Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Capacity 2400 to 60 lpm
❖ Head 5 to 306 m
❖ Power Rating 2.2 to 33 kW (3 to 45 HP)
❖ Huge savings in electrical consumption
❖ Capability to withstand wide voltage fluctuations
❖ Dynamically balanced rotating parts Nitril rubber bushes
ensure long life of pump even in muddy water
❖ CED coating cast iron components long life & rust free
❖ Continuous water supply for farming application and
irrigation projects
❖ Fire Fighting
❖ Head : 8 to 59 Meters
❖ Capacity : 68 to 8 LPM
❖ Rating : 0.37 to 0.93 KW (0.50 to 1.25 HP)
❖ Voltage : 160 to 240 V (Single Phase ) Low power
consumption
❖ Designed for optimum efficiency
❖ Light weight and compact size make it easy to install
❖ Suitable for minimum 80 mm
❖ Bore Diameter
❖ Domestic and industrial water supply
❖ Sprinkler and drip irrigation system
❖ Booster systems Farmhouse, nurseries and gardens
Bore Well Submersible
KS 6/7/8 Pump KU4 OF Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Head : 5 to 345 Meters
❖ Capacity : 6 to 420 LPM
❖ Rating : 0.37 Kw/ 0.5 HP to 4.1 Kw / 5.5 HP
❖ Voltage Range : 1 Phase (180 to 240) 3 Phase (280 to 440)
❖ Can withstand wide voltage range from 160 to 240 V for single phase and 280 to 440 V for three phase
❖ SS motor body
❖ Motor easily rewound Fitted with mechanical seal
❖ Domestic and industrial water supply
❖ Firefighting systems for small and medium size plants
❖ Sprinkler and drip irrigation systems
❖ Booster systems Farmhouses, nurseries and Gardens
Bore Well Submersible
KS4 Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
Non Clog Pumps
Application:
❖ Sludge Sewage Power material Slurries Sugar
factory waste
❖ Drainage, Storm water
❖ Irrigation
❖ Air-conditioning
❖ Effluents Raw Sewage
❖ Storm Water, Waste Water
Features:
❖ Also available in vertical
execution
❖ Gland packed / Mechanical
seal
❖ 50HZ / 60 HZ availability
❖ Hydraulically & Dynamically
balanced pump
❖ Solid size up to 105 mm
Reliability is a concern while selecting non clog type pumps, Kirloskar offers a
series of non clog pumps with a proven PTR for various application and site
conditions
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Delivery size up to 650 mm
❖ Capacity up to 7000 m3 /hr
❖ Head up to 30 m
❖ Temperature (-) 5 degree C to 140 degree C
❖ Low head, high capacity pumps
❖ Gland packed / Mechanical Seal
❖ Drainage, Storm water, Irrigation, Air-
conditioning
❖ Delivery size up to 200 mm
❖ Capacity up to 800 m3/hr
❖ Head up to 90 m
❖ Temperature (-) 10 degree C to 140 degree C
❖ Solid size up to 105 mm
❖ Gland packed / Mechanical Seal
❖ Also available in vertical execution
❖ Sludge Sewage Power material slurries Sugar factory
waste
Non clog pumps
SHM/SHS Pump MF Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Delivery size from 40 mm to 200 mm
❖ Capacity up to 750 m/hr
❖ Head up to 48 m Temperature (-) 10 degree C
to 90 degree C
❖ Non-clog two vane or single vane enclosed
impeller
❖ Permissible solid size up to 85 mm
❖ Gland packed / Mechanical Seal
❖ Effluents Raw Sewage
❖ Storm Water, Waste Water
❖ Storm Water Waste Water
❖ Head 6- 24 meters
❖ Capacity 17.4 -1.1 LPS
❖ Power Rating 0.75 kW to 3.7 kW (1.0 HP to 5.0 HP)
❖ Can withstand wide voltage fluctuations From 180 to 240
Volts for single phase From 300 to 440 Volts for three phase
❖ Non clog, self priming, monoblock pumps.
❖ Used in various marine, industrial Civil construction, mobile
machinery Public utilities applications
Non clog pumps
NS SP / SPM
VIJAY ENGINEERING AND MACHINERY COMPANY
End Suction Pumps
Application:
❖ Air conditioning
❖ Fire fighting
❖ Booster services
❖ Water supply
❖ Sprinkler system
❖ Handling clear and turbid water up to 3000 ppm
Features:
❖ Back Pull out type design
❖ Gland packed / Mechanical
seal
❖ 50 Hz / 60 Hz availability
❖ Hydraulically & Dynamically
balanced pump
Simple Back pull out, cantilever over hanging type design suitable for
water transfer application. Best Pumps for water transfer application
in the segment.
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Conforming to DIN 24255
❖ Delivery size up to 150 mm
❖ Capacity up to 550 m³ /hr
❖ Head up to 100 m
❖ Temperature (-) 10 °C to 100 °C
❖ Gland packed / Mechanical seal
❖ 50HZ / 60 HZ availability
DB Pump
❖ Confirming to DIN 24256 and ISO
2858
❖ Delivery size up to 125 mm
❖ Capacity up to 660 m3 /hr
❖ Head up to 100 m
❖ Temperature up to (-) 10°C to 140°C
❖ Gland Packed / Mechanical Seal
❖ 50HZ / 60 HZ availability
CE Pump
❖ Conforming to DIN 24256, ISO 2858
❖ Delivery size up to 200 mm
❖ Capacity up to 750 m³ /hr
❖ Head up to 150 m
❖ Temperature (-) 30 °C to 90 °C
❖ Gland Packed / Mechanical Seal
❖ 50 Hz / 60 Hz availability
CPHM Pump
End Suction Pumps
VIJAY ENGINEERING AND MACHINERY COMPANY
Split Casing Pumps
Application:
❖ Water Supply
❖ Irrigation
❖ Air-conditioning
❖ Power plants
❖ Paper, Sugar, Textile mills
❖ Fire fighting
❖ Fire protection systems and
mining
❖ Petroleum refineries
Features:
❖ Long life
❖ Less down time
❖ Gland packed / Mechanical
seal
❖ 50HZ / 60 HZ availability
❖ Hydraulically & Dynamically
balanced pump
❖ All pumps are selected at max
1500 RPM except i-HT which is
given at 2900 RPM
Simple between the bearing, split case type design, very good for high flow, low
head application, can be offered in single stage or double stage arrangement.
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Delivery size up to 1100 mm
❖ Capacity up to 20,000 m³ /hr
❖ Head up to 160 m
❖ Temperature (-) 10 °C to 90 °C
❖ Gland packed / Mechanical seal
50HZ / 60 HZ availability
❖ Delivery size up to 350 mm
❖ Capacity up to 4500 m3 /hr
❖ Head up to 330 m
❖ Temperature (-) 10 °C to 100 °C
❖ Gland packed / Mechanical seal
50HZ / 60 HZ availability
Split Casing Pumps Range
UP Pump SCT Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
❖ Delivery Sizes : Up to 300 mm
❖ Discharge : 30-1300 m3 /hr
❖ Head : 30 to 250 m
❖ Speed : 2900 rpm
❖ Temperature : 8°C - 90°C
❖ Highly efficient
❖ Low operation cost
iHT Pump
❖ Delivery size up to 150 mm
❖ Capacity up to 470 m3 /hr
❖ Head up to 180 m
❖ Temperature (-) 10 °C to 90 °C
❖ Gland packed / Mechanical seal
50HZ / 60 HZ availability
DSM Pump
Split Casing Pumps Range
VIJAY ENGINEERING AND MACHINERY COMPANY
Multi Stage Pumps Range
Application:
❖ Fire-fighting
❖ Fire Jockey pump
❖ Booster Service
❖ Mine Dewatering
❖ Boiler feed
❖ HYPN system
❖ Domestic water transfer
❖ Boiler feed
Features:
❖ Type of Execution: Both
Horizontal & Vertical
❖ RKB can be given with
Multiple outlet
❖ Gland packed / Mechanical
seal
❖ 50HZ / 60 HZ availability
❖ Hydraulically & Dynamically
balanced pump
Pump suitable for high head application, sturdy between the bearing
design and comes in horizontal and vertical execution. RKB-MSMO is used
for zoning in high rise building
VIJAY ENGINEERING AND MACHINERY COMPANY
Multi Stage Pumps Range
❖ Delivery size up to 250 mm
❖ Capacity up to 850 m³/hr
❖ Heads up to 850 m
❖ Temperature (-) 40 °C to 140 °C
Gland Packed / Mechanical Seal
❖ 50 Hz / 60 Hz availability
RKB Pump
❖ Delivery size 32 mm, 42 mm,65 mm
❖ Capacity from 0.4 to 28 m³/hr
❖ Head 10 to 249 m
❖ Energy Efficient
❖ Compact and Aesthetic Design
❖ Corrosion Resistant
❖ Reliable Sealing
❖ Ease of Maintenance
KCIL/KSIL Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
Valves
Application:
❖ Naptha and naptha derivatives in
oil refineries
❖ Water, steam, air, gas and liquids
having corrosive properties
❖ Suitable for wide range of working
conditions of pressure and
temperature ratings
Features:
❖ Double Flanged / butt weld end, outside
crew rising stem, yoke type bonnet
❖ Back seating bush arrangement to enable
re - packing under pressure
❖ Rigid & sturdy design
❖ Low pressure loss across the valve
❖ Long service life and leak tightness
Kirloskar valves for various isolating and flow control applications with
various MOCs and sizes with very study & rigid design, actually KBL is the first
company to get compliance certificate from factory mutual India
VIJAY ENGINEERING AND MACHINERY COMPANY
Valves
❖ Manufacturing Standard: BS
5153 (EN 12334) / IS 5312 Part 1
& 2
❖ Size Range : 40 to 1500 mm
Pressure Ratings : PN6, PN10,
PN16
❖ End Connection : Flanged
❖ Manufacturing Standard - BS
5163 / IS14846
❖ Size Range : 32 to 1500mm
❖ Pressure Ratings : PN10, PN16
❖ End Connection : Flanged
❖ Suitable for clear water up to
45C and 5000 ppm turbidity
❖ Manufacturing Standard - API609/
BSEN 593 (BS 5155)
❖ Size Range : 50 to 600 mm
❖ Pressure Ratings: PN10, PN16
❖ End Connection: To suit ANSI # 125/
150y
NRV – Swing
Check Type
Sluice Valve Butterfly Valve
VIJAY ENGINEERING AND MACHINERY COMPANY
Valves
❖ Manufacturing Standard API 600
❖ Size Range and Pressure Ratings
50 to 750 mm : Class 150
50 to 600 mm : Class 300
50 to 350 mm : Class 600
❖ Manufacturing Standard BS 1873
❖ Size Range and Pressure Rating
25 to 400 mm Class 150 25 o 300
mm Class 300
❖ End Connection Flanged
❖ Manufacturing Standard : BS 1868
❖ Size Range and Pressure Rating : 25 to
700 mm : Class 150 65 to 700 mm :
Class 300 100 450 mm : Class 600
❖ End Connection : Flanged
Cast steel Gate
valve
Cast steel Globe
valve
Cast steel check
Valve
VIJAY ENGINEERING AND MACHINERY COMPANY
Valves
❖ Manufacturing Standard
IS 14845
❖ Size Range 50 to 200 mm
❖ Pressure Ratings PN6,
PN10, PN16, PN 20
❖ Manufacturing Standard IS
4038
❖ Size Range 50 to 600 mm
❖ Pressure Rating PN 2
❖ Manufacturing Standard IS 14846
❖ Size Range 50 to 250 mm
❖ Pressure Rating 250 PSI
❖ End Connections Flanged
Kinetic Air Valve Foot-valve
FM Approved
Gate Valve
VIJAY ENGINEERING AND MACHINERY COMPANY
Control Panels
Control Panels are controlling components of the system which controls all the
functions and their executions.
VEMC Control panels streamline all your critical applications and ensures to ease
your activities with its efficient design and best in class equipment and
components used to build them.
VIJAY ENGINEERING AND MACHINERY COMPANY
Why Do We Need Control Panels?
Overload Protection using
overload relay/electronic
motor protection unit
Low Voltage Prevention
Automatic working of
pumping system
Single and
Reverse Phase
protection
Auto /Manual Operation
using selector switch
Less human
interference hence
less errors
VIJAY ENGINEERING AND MACHINERY COMPANY
ANALOG CONTROL PANELS DIGITAL CONTROL PANELS
VIJAY ENGINEERING AND MACHINERY COMPANY
Where Do We Need It?
In HYPN system
Tank filling stations
Standard pump sets
In Automatic Fire
fighting system
Industrial Applications
HVAC system
VIJAY ENGINEERING AND MACHINERY COMPANY
Basic Construction Features
IP 42 enclosure
Floor Mounting / Wall
Mounting
Paint Shade : Siemens
Gray RAL 7032
Enclosed type
CRCA fabricated
enclosure
Bottom Cable Entry
Painted using 7 Tank
powder coating process
VIJAY ENGINEERING AND MACHINERY COMPANY
Features
Electrical Protection
❖ Individual Branch MCB / MCCB / SFU / HRC /
❖ MPCB /Fuses for each Motor ( Optional )
❖ Dependable Fast acting protection device
❖ Single Phasing , Reverse Phasing, Overload,
Low
❖ Voltages, Dry Running of Pump Sets
❖ Mechanical Seal Failure, Winding
Temperature
❖ High (Thermistor Trip)
Operation Flexibility
❖ Automatic/Manual operation using selector switch
❖ Automatic changeover to Standby Pump incase of
Working Pump Failure
❖ Integrated Electronics / Micro-controller based circuit
❖ Automatic shutdown in case of no requirement.
❖ Dedicated external PLC. Speed variation by
❖ PID algorithm Touchscreen, colour HMI.
❖ Depending upon presented conditions viz.,
❖ Level, Pressure, Temperature, Flow,
❖ Programmable Timers etc
VIJAY ENGINEERING AND MACHINERY COMPANY
Features
Indications
❖ Indicators for TRIP/ON/OFF/FAULT/RUN
❖ Analog /Digital Ammeters and Voltmeters
❖ Neon / LED Indicators, HMI displays for
electrical Parameters
❖ Load Managers(L&T / Schneider make)
❖ MID : Multi-Indication Display on Backlit LCD
Screen
Enclosures
❖ Fully enclosed , Floor / Wall mounting made from
specified gauge CRCA sheet
❖ Enclosures designed according to IP / NEMA Standards
❖ Complete partitioning between Power Bus & Control
chambers
❖ Cable Entry : Top / Bottom , Access : Front/Rear
❖ IP 42 / IP 52 / IP 54 / IP 55 / IP 65 Outdoor Enclosures
❖ Seven Tank pretreatment & powder coating ensuring
best surface finish & Corrosion resistance
VIJAY ENGINEERING AND MACHINERY COMPANY
Features
Electrical Connections
❖ Copper cabling for internal wirings- ISI
grade
❖ Aluminium/Copper busbars
❖ Aluminium Blocks
Connectivity
❖ Potential free contacts for status of pumps and
❖ BMS Connectivity
❖ Modbus/Ethernet compatibility
❖ Level sensors/Float switches compatible
❖ Pressure Switch/Pressure Transmitter
❖ /Ultrasonic sensors Connectivity
VIJAY ENGINEERING AND MACHINERY COMPANY
Mention Exact
KW/HP rating of
selected pump
System details BMS (Potential
free
contact)connecti
vity can be
provided in panel
.
Remote Push
Button
Mention application for
which the pump is
selected for e.g.
Dewatering/Tank to
tank etc
Parameters Of Selection
VIJAY ENGINEERING AND MACHINERY COMPANY
Components of Control Panel
Mains Incomer &
feeder incomer
(MCCB / MCB)
Ammeter with ASS
Voltmeter with VSS Contactor
Load Manager
Phase indications for
mains
Push Buttons
Incoming / Outgoing
terminals
Overload relays
Potential free
contacts
Bus Bars
VIJAY ENGINEERING AND MACHINERY COMPANY
Types Of Panels
Analog Control Panel
Fire Fighting Control Panel
Panel for Hydro Pneumatic
System – VFD Panel
Digital Control Panel
MCC Control Panel
Diesel Engine Control Panel
VIJAY ENGINEERING AND MACHINERY COMPANY
Types Of Panels
1. ANALOG CONTROL PANEL
VEMC Analog control panels controls variables related
to application and works on integrated electronic circuit
and provides analog display of various parameter
Application:
❖ Tank to tank transfer
❖ Dewatering
❖ Borewell/Openwell submersible
Standard Specification:
❖ Operation based on electronic module
❖ Multiple operating modes
❖ Available in range of 0.5 to 400 HP
❖ Switch gear from reputed make like L&T/Schneider/BCH
❖ Motor protection against various failures
❖ IP42 as standard and IP52/IP54/IP55 as optional
VIJAY ENGINEERING AND MACHINERY COMPANY
Types Of Panels
2. DIGITAL CONTROL PANEL
VEMC Digital control panel controls variables
related to application and works on
microcontroller and provides digital display of
various parameters.
Application:
❖ Tank to tank
❖ Dewatering
❖ Borewell/Openwell
submersible
Standard Specification:
❖ Operation based on electronic
module
❖ Multiple operating modes
❖ Available in range of 0.5 to 400 HP
❖ Switch gear from reputed make like
L&T/Schneider/BCH
❖ Motor protection against various
failures
❖ IP42 as standard and IP52/IP54/IP55
as optional
VIJAY ENGINEERING AND MACHINERY COMPANY
Digital Control Panel
Microcontroller
based incorporated
with Digital display.
Remote access to
the system.
No need of selector
switches.
No need of separate
overload relay .
Mechanical seal
failure.
Can set timers
for specific ON-
OFF of pumps.
Dry run protection.
VIJAY ENGINEERING AND MACHINERY COMPANY
Types Of Panels
3. FIRE FIGHTING CONTROL PANEL
Motor control centers to control fire pumps that
completely automates the fire fighting system and
makes it more reliable and safe. Control panel is
completely designed and build as per fire fighting
nomenclatures.
Application:
Facilitates automatic
operation of Hydrant /
Sprinkler / Jockey /
Booster & Diesel engine
pump
Standard Specification:
❖ Control & Protection with MCCB /
MPCB / MCB /SFU / HRC Fuses
❖ Complete automation of fire fighting
system
❖ Switchgear from L&T / Schneider
Electric /Siemens
❖ Compatible for DOL / Star Delta
Motors up to 1000 HP
❖ CRCA sheet enclosure with 14/16/18
gauge thickness
VIJAY ENGINEERING AND MACHINERY COMPANY
Fire Control Panel
Total Quantity of
Pumps viz.
Hydrants/Sprinkler/B
ooster/Jockey.etc
Kilowatt rating of
pumps
Any special
connectivity
requirements viz.
BMS/SMS/Modbus
etc
Any specific alarm
related information
Fuse based/MCCB
based control panel
VIJAY ENGINEERING AND MACHINERY COMPANY
Components of Fire Control Panel
Heat detectors
Pressure gauges
Battery charger Hooter alarm
Buss bars
Sprinklers
Automatic control
for Diesel engine
driven pump
VIJAY ENGINEERING AND MACHINERY COMPANY
Types Of Panels
4. MCC CONTROL PANEL
VEMC Motor control centers are designed to control multiple number of motors and
facilitate complete system operation from one point with complete control and
annunciation.
Automatic operation based on presented conditions viz., Level, Pressure, Temperature,
Programmed Timers etc.
Application:
❖ Commercial complex
❖ Industrial Parks
❖ Residential applications
❖ Power plants
❖ Transmission grids
❖ Pumping stations
❖ Water treatment plants
Standard Specification:
❖ Single enclosure containing the motor starters, fuses or
circuit breakers &
❖ Device for Disconnecting Power, Overload
Protection,
❖ Reverse Phase Protection, PLC Protection, Trip
❖ Indicators etc.
❖ Control & Protection with MCCB / MPCB / MCB / SFU /
HRC Fuses
❖ Switchgear from L&T / Schneider Electric / Siemens
❖ CRCA sheet with 14/16 gauge thickness
VIJAY ENGINEERING AND MACHINERY COMPANY
ETP-STP & Use Of VEMC
Control Panels
⮚VEMC offerings for Single/Double Pump Panels
✔ Enclosure range : IP42 to IP 67
✔ CRCA Enclosure with 7-tank powder process
✔ Floor/Wall mounting panels with top/bottom cable entry
✔ Standard Siemens RAL series colour codes for panels
✔ BMS (using PFC’s, MODBUS )connectivity can be
✔ Type- tested - L&T/Schenider/Siemens/ABB switchgears
✔ Mechanical Seal failure & dry –run protections
✔ Level Sensors/Float switches based operations
✔ Cyclic timer based pumps operation for dual pump panels
✔ Suitable for TOT/Dewatering/Borewell applications
✔ Type-2 coordination selection of switchgears
✔ Compartmentalized , Cu-Al busbars based panels
⮚Main Components For Industrial Panels
⮚Power & Control Circuits
⮚Switches, Terminal blocks &
Contactors
⮚Over-current Protection Devices
connected to ICPs & CTs
⮚Grounding Panels
⮚PLCs & blowers
⮚Programmed Timers
⮚VEMC MCC Panels
• VEMC Provides Std Specifications :
⮚ Single enclosure with feeders for control of multiple application pumps with suitable starters &
circuit breakers
⮚ PLC Protection & panel design as per the plant pump operation logic provided as per the BOQ
⮚ Control & protection using MCCBs/ACBs/SFUs/MPCBs
⮚ Internals of L&T/Schneider/Siemens with Type tested components
⮚ 14/16 Gauge thickness for CRCA sheet enclosures
⮚ Panels with Power disconnector devices, Trip indicators ,Dry & Reverse phase protections
⮚ Complete customization for panels as per the client’s requirements
⮚MCC Panels Techno-commercial offerings
⮚Aarti Drugs - Sarigm project
⮚Goldfinch Enginnering - Anuh Pharma project
⮚Effwa Infra & Research – NTPC Project,Gujarat
⮚Konark Fixtures - Lake Palace,Pune project
⮚JM Enviro Solutions - Bandra project
⮚Role Of MCC Control Panels
⮚Mainly use to control the ON-OFF operation of power machines used in
WTP Industry
⮚M/Cs operate at 600V/Less ; hence panels have to operate the collective
base of operations
⮚KBL Pump Ranges For ETP-STP Plants
⮚Self-Priming Pumps(SP,SPM)
⮚Monobloc Submersible pump range(KOS,KDS )
⮚Solid handling pumps (SHM,NS Pumps)
⮚Special Eterna Series Pumps (CW,SW)
• VEMC provides Special Discounted Single & Double pump-panel
package offering to clients
Types Of Panels
5. PANEL FOR HYDRO PNEUMATIC
SYSTEM - VFD PANEL
VEMC VFD based Control panel designed to maintain system pressure close to set point
with the help of PLC. The system maintains Constant Water Pressure, is more efficient and
facilitates Smooth operation of Pump sets.
Application:
❖ Residential/Commercial buildings,
IT parks, Townships
❖ Textile industries
❖ Pharmaceuticals industries
Standard Specification:
❖ Motor Protection against Single Phasing, Reverse
❖ Phasing, Overload, Dry Running
❖ Auto / Manual operation modes
❖ Equal running of pumps
❖ Switchgear from L&T / Schneider Electric / Siemens
❖ Proper Cooling and ventilation arrangement
provided
❖ for heat dissipation.
VIJAY ENGINEERING AND MACHINERY COMPANY
Types Of Panels
6. DIESEL ENGINE CONTROL PANEL
VEMC Controller specifically designed for controlling variables related to diesel engine. It
automates the process of engine starting and also charges battery when needed. It
controls diesel engine in case of main power failure.
Application:
❖ Fire Fighting systems
❖ Used as fire alarm control panel for
alerting other systems
❖ Alternate option for running pumps
in remote areas
Standard Specification:
❖ 240 VAC, 50 Hz single phase 12/24 VDC system
❖ with trickle and boost charging of battery
❖ Audio hooter when engine starts and trials for
❖ starting of engine.
VIJAY ENGINEERING AND MACHINERY COMPANY
Designed to
Control Electric
Motor driven
Hydrant,
Sprinkler, Jockey,
Booster Pumps &
Diesel Engine
driven Main
Pump.
Receives
information from
Pressure Switch
to control
operation of
pumps i.e.
Pressure
based System.
Working :- Jockey
Pumps :- Auto
Start / Auto Stop
Main Pumps :-
Auto Start / Manual
Stop
Monitors and
provides
automatic control
of pumps
Provides
electrical energy
to operate
associated
sensors,
Transmitter,
relays etc.
Maintain constant
pressure in lines.
Functions
Automatic in
operation hence
no need of
continues
observations.
Do not required
operator to start
the jockey pumps
and main pumps.
It has it’s own
secondary power
supply in case of
failure.
Wireless
connectivity so it
will alert the fire
control bodies.
High
constructional
strength .
Advantages
VIJAY ENGINEERING AND MACHINERY COMPANY
Customer Service and Support
Use of Genuine spares insure the long life of the pump, VEMC spares
department supplies all the kirloskar genuine pump spares parts with
desired standards and technical specification.
We care about pumping enquipment & Timely requirement of spares.
VEMC try to reduce downtime of our clients by providing spares on
time, so that we also stock spares for emergency requirements.
VIJAY ENGINEERING AND MACHINERY COMPANY
Why Genuine Spares
❖ Impeller vane angle & casing volute shape is designed for optimum efficiency & npshr requirement.
Any change in the vane angle/volute shape will affect the performance.
❖ Due to lower efficiency, pump shall consume more power. Lower efficiency in pump results in
more power input to the motor, and higher current results in higher rating component in control
panel.
❖ All casings are tested at a test pressure of 1.5 times the shut off pressure
❖ Dynamic balancing, without which unbalanced mass of rotating element will cause
vibrations resulting in premature failure of equipment.
VIJAY ENGINEERING AND MACHINERY COMPANY
Why Genuine Spares
❖ High npsh requirement leads to starvation of suction in the impeller. This leads to pitting, noise, and
vibration and ultimately damages the impeller / casing
❖ Incorrect volute casings result in high outlet velocity of the liquid leading to higher friction losses
❖ If the clearances are not maintained as per design requirements, efficiencies can be affected
drastically or may result to thrust balance problems.
❖ If the hardness difference between the two rubbing faces are not maintained, then galling may take
place leading to jamming of pump.
VIJAY ENGINEERING AND MACHINERY COMPANY
Advantages of Genuine Spares
We offer high quality Kirloskar Pump Spare Parts that are manufactured using latest
manufacturing technologies. Made from finest quality raw materials, the Pump Parts
are known for their unmatched performance as well as durability. We are recognized
as one of the leading Pump Spare supplier in India
❖ High quality raw material used for making the spares.
❖ Impellers are Dynamically balanced
❖ Spares tested for the desired pressure ratings
❖ Dimensional consistency & tolerance is ensured
because of the use of state of art machinery
VIJAY ENGINEERING AND MACHINERY COMPANY
Look For The Following
TO BE OF THAT YOU GET RIGHT SPARES AND ARE NOT BUYING
SPURIOUS SPARES IN THE NAME OF KIRLOSKAR SPARES, PLEASE
CHECK WHETHER :-
KIRLOSKAR HOLOGRAM IS PASTED ON EACH SPARE PART
(HOLOGRAM COLOUR WILL CHANGE IF SOMEBODY TRIES TO
CHANGE IT).
❖ Insist on kbl material specification certificate
❖ See internal surface finish of hydraulic component
❖ Insist for dynamic balancing certificate in case of impeller.
❖ Insist for valid dealership certificate from your supplier
❖SURE
FOR BETTER LIFE & TROUBLE FREE SERVICE OF PUMP STOP BUYING
SPARES FROM UNAUTHORISED SUPPLIERS & INSIST FOR SPARES FROM US.
VIJAY ENGINEERING AND MACHINERY COMPANY
Standard Electric
pumpsets & FM approved
Engine pumpsets for fire
application to Nirlon
Phase I,II,III & IV – Total
order value 100+ Lacs.
Prabhu Enviro
Few of our Valued Clients
Standard Electric
pumpsets & FM approved
Engine pumpsets for fire
application to Nirlon
Phase I,II,III & IV – Total
order value 100+ Lacs. ATE Enviro
Klean Enviro
VIJAY ENGINEERING AND MACHINERY COMPANY
Superklean Enviro Para Pact Enviro Komal ind
Projects – Worked On
VIJAY ENGINEERING AND MACHINERY COMPANY
Konark Fixtures Ltd Capital Control Omkar Filters
Projects – Worked On
VIJAY ENGINEERING AND MACHINERY COMPANY
SOLAR
Why Solar Energy?
Clean Source of
energy
Decreasing reserves of
Coal and oil,
increasing the cost of
electricity
Increasing pollution
causing global
warming
Suitable
Geographic and
Environmental
conditions
available in India
Can be installed
independently –
(reduces
dependency on
state power
provider)
VIJAY ENGINEERING AND MACHINERY COMPANY
Major Components of Solar Energy
Solar Modules
This is a long array of
photovoltaic cells that
converts solar energy into
electric energy.
DC - AC Power Inverter
Inverters are used to
convert the energy
harnessed from the Sun in
desired form of electricity
(either AC or DC)
Battery Bank
The energy generated in
excess is stored in
batteries for future
consumption or when the
Sun is not available.
VIJAY ENGINEERING AND MACHINERY COMPANY
Major Components of Solar Energy
Battery Charge Controller
Charging of battery is
controlled using
charge controller.
Auxiliary Energy sources
This sources are
connected to system for
alternate power , when
sun(solar energy) is not
available
Appliances (Load)
These are the
components that
consume electric energy
generated
VIJAY ENGINEERING AND MACHINERY COMPANY
Solar Generators
❖ Mobile and adjustable energy generator
❖ Generates around 5-6 Kwh of electricity (varies as per location)
Solar Lightings
❖ All In one Street/Landscape lightings
❖ Equipped with Li-Ion battery
❖ Mono crystalline modules used for higher efficiency
Solar EPC Services
❖ Complete design and system integration
❖ Wide range of module types and new technologies in PV available
as solution
Our Offerings
VIJAY ENGINEERING AND MACHINERY COMPANY
On-Grid System
An on-grid or grid-tie solar photovoltaic system is
when your solar photovoltaic system is
connected to a utility source or electrical
service provider.
Off-Grid System
This are the system which are not connected
to grid and are connected directly
connected to load and have battery backup
in system
Hybrid System (Diesel & Solar)
This system is combination of 2 power sources to
ensure continuous supply off electricity.
Solar EPC Services
VIJAY ENGINEERING AND MACHINERY COMPANY
Site Visit
Design & Engg.
Material Supply
Installation &
Comm.
O&M
• Turnkey EPC and O&M services for utility
scale solar projects (land /rooftop
projects)
On grid Services
Solar EPC Services
VIJAY ENGINEERING AND MACHINERY COMPANY
Site Visit Design & Engg. Material Supply Installation &
Comm.
O&M
• Turnkey EPC and O&M services for utility scale solar projects (land /rooftop projects)
Off grid Services
Solar EPC Services
VIJAY ENGINEERING AND MACHINERY COMPANY
STAGE 1
Site
Identification/Concept
► Identification of potential sites
► Funding of project development
► Development of rough technical concept
STAGE 2
Pre Feasibility Study ► Assessment of different technical options
► Approximate costs/benefits
► Permitting needs
► Market assessment
STAGE 3
Feasibility Study ► Technical and Financial evaluation of preferred option
► Assessment of financing options
► Initiation of permitting process
► Development of rough technical concept
Main Activities Developer
First Contact with Project Development
Our Methodology
VIJAY ENGINEERING AND MACHINERY COMPANY
STAGE 4
Financing/Contracts ► Permitting
► Contracting strategy
► Supplier selection & contract negotiation
► Financing of project
STAGE 5
Detailed Design ► Preparation of detailed design for all relevant lots
► Preparation of project implementation schedule
► Finalisation of permitting process
STAGE 6
Construction ► Construction supervision
• Due Diligence
STAGE 7
Commissioning ► Performance testing
► Preparation of as build design (if required)
• Financing Concept
• Loan Agreement
• Independent Review of Construction
• Independent Review of Commissioning
Our
Methodology
VIJAY ENGINEERING AND MACHINERY COMPANY
Solutions We Offer
Direct Coupled System :
Direct-coupled system, where the DC output of a PV module or array is
directly connected to a DC load.
No electrical energy storage (batteries) hence, load only operates during
sunlight hours.
Maximum power point tracker (MPPT) is used between the array and load to help
better utilise the available array maximum power output.
Suitable for common applications such as ventilation fans, water pumps, and small
circulation pumps for solar thermal water heating systems.
PV Array
Direct-coupled PV
system
DC Load
VIJAY ENGINEERING AND MACHINERY COMPANY
Solutions We Offer
Grid Connected PV system
An electricity generating solar PV power system that is connected to the utility grid
It consist of solar panels, one or several inverters, a power conditioning unit and grid
connection equipment
PV Array Inverter/Power
Conditioner
Distribution
Panel
Electric Utility
AC Loads
Grid-connected photovoltaic
system
VIJAY ENGINEERING AND MACHINERY COMPANY
Solutions We Offer
Stand Alone
with Battery
Storage
Stand-alone photovoltaic power systems are independent of the utility grid
Energy is supplied as per demand and can be stored in batteries when in excess
This type of system provides stabilised voltage and current
Also facilitates in supplying surge current to motors
PV Array
Battery
DC Load
Charge
Controller
Inverter
AC Load
Stand-alone PV system with battery storage powering DC and AC loads
VIJAY ENGINEERING AND MACHINERY COMPANY
Solutions We Offer
Hybrid
System:
Stand-alone PV systems are designed to operate independent of the electric utility grid.
Auxiliary power supply to the Load, either by Wind energy or diesel generator in case of backup
required.
Combination of 2 power producing system is called as Hybrid System.
PV Array
Battery
DC Load
Charge
Controller
Inverter
AC Load
Photovoltaic Hybrid System
Rectifier
Engine - generator, wind
turbine or grid backup
VIJAY ENGINEERING AND MACHINERY COMPANY
How PV System Works
VIJAY ENGINEERING AND MACHINERY COMPANY
Different Solar Modules
Polycrystalline Thin Film All Black Monocrystalline
VIJAY ENGINEERING AND MACHINERY COMPANY
Lion
Batteries
AGM
Batteries
Lead Acid Batteries
Batteries
VIJAY ENGINEERING AND MACHINERY COMPANY
Lithium Ion VS Lead Acid
Batteries
Weight
Efficiency
Discharge Cycle
Life
Cost
VIJAY ENGINEERING AND MACHINERY COMPANY
Giving Back To The Society (CSR)
Shree AMICHAND DALUCHAND SHAH
Public Charitable Trust – Scholarship to the
Engineering students for their Education.
MAHAVIR JEEVAN RAKSHA FOUNDATION -
Medical Relief to the Heart Patients for their
surgery.
VIJAY ENGINEERING AND MACHINERY COMPANY
2004-2005
Best Metro Dealer – Central
Zone India –At Hyderabad,
India- Agricultural &
Domestic Product Business
Group
Bagged 3rd Position – At
Austria – Industrial Pump
Division
Best Performer in Industrial
Pumps- At Tokyo- Industrial
Pump Group
Highest Sales Turnover in
Central Zone - Agricultural
& Domestic Pumps
Outstanding Overall
Performance with KBL
Triumph Moments for VEMC
2006-07-08
2005-06
Bagged 3rd Position- At Paris,
France –Agriculture &
Domestic Group
Bagged 3rd Position- At
Sydney, Australia – Industrial
Pumps Division of KBL;
Outstanding Overall
Performer with KBL
VIJAY ENGINEERING AND MACHINERY COMPANY
Best Business
Competency &
Infrastructure – At Turkey -
Pump Division
2010-11
Secured 1st position in
Industrial Pump division
Western region.
Secured 1st position as
Best Channel Partner in
India for excellent
contribution in Order
Booking (Value wise)
Triumph Moments for VEMC
2014-15
2005-06
VIJAY ENGINEERING AND MACHINERY COMPANY
HAVE A QUESTION?
CONTACT US
marketing@vemc.co.in
9, Bombay Mutual Annexe Building,
Cawasji Patel Street, Fort, Mumbai -400001.
www.vemc.co.in
022 4343 6655
VIJAY ENGINEERING AND MACHINERY COMPANY
❑ Cases of Special Offerings in MCC panels against BOQs
⮚Cooling fans arrangement –As per the requirement in panel construction tag as
for Anuh Pharma’s enquiry
⮚ABB/ Schneider/Siemens make VFD starters – Anuh Pharma’s panel
⮚Separate cable chamber & interlocking with PLC panel
⮚Water Proof PU - Sealing & Lock will be of steel nickel plated
⮚Suitable no. of spare feeders with inside light provision in the panel
⮚Panels complying to suitable testing methods like for :
H.V. test of 2.5 K.V. for one minute & Insulation test using 1KV megger
⮚R.O plant panels with special features
Technical Seminar On Pump Fundamentals By VEMC in Association with Kirloskar Brothers Ltd.
Technical Seminar On Pump Fundamentals By VEMC in Association with Kirloskar Brothers Ltd.
Technical Seminar On Pump Fundamentals By VEMC in Association with Kirloskar Brothers Ltd.

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Technical Seminar On Pump Fundamentals By VEMC in Association with Kirloskar Brothers Ltd.

  • 1. Technical Seminar On Pump Fundamentals By VEMC in Association with Kirloskar Brothers Ltd.
  • 2. Introduction to VEMC ❖ 70 years of Experience in Electromechanical Engineering Solutions ❖ VEMC is a MSE1 A CRISIL Rated company ❖ ISO 9001:2015 certified Organization ❖ Channel Partner with Kirloskar Brothers, CG, Bharat Bijlee, KEC & Jakson ❖ Empanelled channel partner with MNRE (MNRE/CP/GCRT/B/3390) ❖ VEMC is a Fast growing Electro-Mechanical Solution Provider VIJAY ENGINEERING AND MACHINERY COMPANY
  • 3. Our Vision VEMC aspires and strives to be the most reliable and endearing electromechanical solution provider. Our Mission To evolve into professional organization through a systematic & phase wise growth approach that will act as a foundation of happiness for employees, customers, stakeholders and the society at large. The bi-product of this activity shall be wealth creation. About The Company VIJAY ENGINEERING AND MACHINERY COMPANY
  • 4. Ethics & Integrity Customer Centric Approach Resilience Equal Opportunity Teamwork Our Values VIJAY ENGINEERING AND MACHINERY COMPANY
  • 5. 5 COMPANY TIMELINE Our Journey VEMC’s first Defense & Railway Projects 1970 GO 1950 1990 2010-2012 2015 Privatization Industrial Sector Engineering & Machinery Electro mechanical Solutions Turnkey & Electricity Board Projects Rotating Hydraulic Equipment Projects Set up of Manufacturing Unit 2018 2020 1948 Our Inception
  • 6. VIJAY ENGINEERING AND MACHINERY COMPANY Bar Screen Chamber Equilisation tank Aeration Tank Tube Settler Clorine Contact tank Sand Filter Carbon Filter
  • 7. VIJAY ENGINEERING AND MACHINERY COMPANY Clorine Contact tank Equilisation tank Aeration Tank Bar Screen Chamber
  • 8. Dewatering Submersible Pump Light weight, Compact size, Simple design Application: ❖ Pump clean water or drain sewage from Basements of residential and commercial buildings ❖ Civil and industrial construction sites, and mines ❖ Draining accumulated storm water in monsoons ❖ Emptying water-tanks and pits for cleaning ❖ Waster water from kitchens, hotels, clubs ❖ Surplus water from sumps Features: ❖ Easy installation ❖ Very low power consumption ❖ Convenient three speed switch for setting as per need ❖ IP 68 pump ❖ Compact design ❖ Sturdy construction VIJAY ENGINEERING AND MACHINERY COMPANY
  • 9. ❖ Head : 4 to 22 meters ❖ Capacity : 145 to 3360 LPM ❖ Power rating : 0.75kW - 7.5kW ❖ Voltage range : 300 to 440 volts (3 phase) ❖ Class of insulation F type ❖ Solid Handling size – 20 – 45 mm ❖ Head : 1 to 11 meters ❖ Discharge : 8 lpm to 250 lpm ❖ Motor : 1 HP to 10 HP (Single phase) Eterna Series Eterna CW Eterna SW VIJAY ENGINEERING AND MACHINERY COMPANY
  • 10. Mono Bloc Pump Ranges Features: ❖ Compact Mono bloc design ❖ Available in 1pH & 3pH ❖ Designed to prevent overloading and motor burning ❖ Designed for automatic air release during priming ❖ Voltage range from 180V to 240V for single phase & Voltage range from 300V to 440V for three phase Kirloskar Brothers offers a range of mono bloc pumps for varied range of application from surface pump, vacuum suction pump to submersible mono bloc pumps . These pumps are widely used across the industries . Application: ❖ Booster application ❖ Agriculture Irrigation ❖ Sprinkler irrigation ❖ Water Supply ❖ Industrial Pressurization: Flow wetting system and cleaning system Water supply for cooling towers ❖ Pumping of liquids used in manufacture of medicines Dairy, food processing & Beverage industries: supply of clean water Flood relief VIJAY ENGINEERING AND MACHINERY COMPANY
  • 11. ❖ Head range : Upto 76 m ❖ Discharge range : Upto 72 lps ❖ Power rating : 0.37 – 22 kW (0.5 – 30HP) ❖ Voltage range : 300 – 440 V (3 phase) ❖ Automatic air release during priming ❖ Minimum vibration ❖ Capacity up to 20 lps ❖ Head up to 110 m ❖ Power rating 3.7 to 15 kW (5 to 20 HP) ❖ Voltage 300-440 V (Three Phase) Mono Bloc Pump Ranges KDS Pump KDT Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 12. EEC ❖ Capacity 72.5 to 9.3 lps ❖ Head 5 m to 22 m ❖ Power Rating 2.2 kW to 7.5 kW ❖ Suction lift upto 7.5 meters ❖ IP-44 protection IP-55 protection are also available ❖ Designed to prevent overloading and motor burning ❖ Designed for automatic air release during priming ❖ Gardening and Irrigation Lawn Sprinklers ❖ Discharge capacity range from 2 lps to 72.5 lps ❖ Head range from 6 m to 40 m ❖ IP 55 F' Class insulation except for 0.5HP to 1.5HP where insulation is 'B' class 10 point Higher efficiency than Indian standards ❖ Designed to prevent overloading and motor burning ❖ Pumping in industries for chemicals, petroleum products etc. Pumping of corrosive liquids ❖ Water Supply for Irrigation & for domestic use Mono Bloc Pump Ranges KS Monoblock VIJAY ENGINEERING AND MACHINERY COMPANY
  • 13. ❖ Discharge: 0 to 1080 LPM ❖ Head: UP TO 36.5 meters IP 55 F' Class insulation Max System pressure: 10Bar (above 5HP), 8Bar (Upto 3HP) ❖ Water Supply: Filtration in waterworks ❖ Industrial Pressurization: Flow wetting system and cleaning system Water supply for cooling towers ❖ Pumping of liquids used in manufacture of medicines Dairy, food ❖ Processing & Beverage industries: supply of clean water Flood relief Mono Bloc Pump Ranges KSMB VIJAY ENGINEERING AND MACHINERY COMPANY
  • 14. ❖ Delivery size up to 100 mm (4") ❖ Capacity up to 110 m3 /hr ❖ Head up to 64 m ❖ Power rating 2.2 kW to 7.5 kW (3 hp to 10 hp) ❖ Pump bearings are water lubricated Wet type submersible motor Water-cooled and water lubricated ❖ Agriculture Irrigation ❖ Sprinkler irrigation ❖ Water Supply ❖ Head 6 to 64 meters ❖ Capacity 32 to 2.1 LPS ❖ Power Rating 2.2 kW to 7.5kW (3.0 Hp to 10.0 Hp) ❖ Can withstand wide voltage fluctuations from 350- 440 Volts ❖ Easy maintenance and spares availability ❖ More hygienic& potable for drinking water. ❖ Gardening and sprinklers / Conventional irrigation Industries, for clean water handling Open Well Submersible KOS Pump KOS + M Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 15. ❖ Head : 8 to 38 meters ❖ Capacity : 11 to 0.4 LPS ❖ Power Ratings : 0.37 to 1.5 kW (0.5 to 2.0 HP) ❖ Voltage Range : 160 to 260 V ❖ Impeller : Cast Iron Delivery Casing : Cast Iron Shaft : SS 410 ❖ Motor Body : SS ❖ Mounting Casing : Cast Iron ❖ Cover NDE : Cast Iron ❖ Head : 8 to 38 meters ❖ Capacity : 11 to 0.4 LPS ❖ Power Ratings : 0.37 to 1.5 kW (0.5 to 2.0 HP) ❖ Voltage Range : 160 to 260 V Impeller : Cast Iron ❖ Delivery Casing : Cast Iron ❖ Motor Body : Cast Iron ❖ Shaft : Stainless Steel Open Well Submersible KOS N Pump KOS M Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 16. ❖ Head : 6 to 30 meters ❖ Capacity : 8640 to 1620 LPH ❖ Power Ratings : 0.37 Kw/ 0.5 HP to 0.75 Kw/ 1.0 HP ❖ Voltage Range : 160 to 240 Volts (1 phase) ❖ Impeller : Noryl ❖ Delivery Casing : Cast Iron ❖ Shaft : SS 410 ❖ Motor Body : SS ❖ Mounting Casing : Cast Iron ❖ Cover NDE : Cast Iron Open Well Submersible CHOS Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 17. Bore Well Submersible Application: ❖ Agriculture Irrigation ❖ Submersible water transfer system ❖ Domestic and industrial water supply ❖ Fire fighting systems for small and medium size plants ❖ Sprinkler and drip irrigation systems Booster systems Farm Houses, Nurseries and Gardening Features: ❖ Can be installed with HDPE/UPVC/GI pipes ❖ KU pump Can be installed ❖ horizontally ❖ Easy to arrange and dismantle ❖ Low power consumption ❖ Designed for optimum efficiency ❖ Suitable for oil & water filled motor Pump motor connection according to NEMA standard Light weight, Compact size, simple design & easy to arrange and dismantle. Some models can be installed horizontally if required. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 18. ❖ Head : 4 to 86 Meters ❖ Capacity : 100 to 10 LPM ❖ Rating : 0.37 to 1.10 KW (0.50 to 1.50 HP) Voltage : 160 to 240 V (Single Phase ) ❖ Light weight and compact ❖ Can be installed with HDPE/UPVC/GI pipes ❖ Can be installed horizontally Easy to arrange and dismantle ❖ Domestic and industrial water supply ❖ Fire fighting systems for small and medium size plants ❖ Sprinkler and drip irrigation systems Booster systems Farm Houses, Nurseries and Gardening ❖ Head : 23 - 251 Meters ❖ Capacity : 5 to 350 LPM ❖ Rating : 0.37 Kw/ 0.5 HP to 4.1 Kw/ 5.5HP ❖ Voltage Range : 1 Phase (180 to 240) 3 Phase (280 to 440) ❖ Low power consumption Designed for optimum efficiency ❖ Suitable for oil & water filled motor Pump motor connection according to NEMA standard ❖ Domestic and industrial water supply ❖ Firefighting systems for small and medium size plants ❖ Sprinkler and drip irrigation systems ❖ Booster systems Farmhouse, Nurseries and gardening Bore Well Submersible KU3 Pump KU4 OF Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 19. ❖ Capacity 400 to 10 lpm ❖ Head 7 to 178 m ❖ Power Rating 0.37 to 2.2kW (0.5 to 3 HP) Low power consumption ❖ Designed for optimum efficiency ❖ Corrosion and abrasion resistance part Light in weight and compact size makes it easy to install ❖ Can be installed with HDPE/ UPVC/ GI pipes ❖ Can be fitted horizontally also ❖ Domestic and Industrial Water Supply ❖ Fire Fighting for small and medium size plants Sprinkler and drip irrigation system ❖ Booster Systems Nurseries and Gardening Bore Well Submersible KU4 WF Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 20. ❖ Capacity 2400 to 60 lpm ❖ Head 5 to 306 m ❖ Power Rating 2.2 to 33 kW (3 to 45 HP) ❖ Huge savings in electrical consumption ❖ Capability to withstand wide voltage fluctuations ❖ Dynamically balanced rotating parts Nitril rubber bushes ensure long life of pump even in muddy water ❖ CED coating cast iron components long life & rust free ❖ Continuous water supply for farming application and irrigation projects ❖ Fire Fighting ❖ Head : 8 to 59 Meters ❖ Capacity : 68 to 8 LPM ❖ Rating : 0.37 to 0.93 KW (0.50 to 1.25 HP) ❖ Voltage : 160 to 240 V (Single Phase ) Low power consumption ❖ Designed for optimum efficiency ❖ Light weight and compact size make it easy to install ❖ Suitable for minimum 80 mm ❖ Bore Diameter ❖ Domestic and industrial water supply ❖ Sprinkler and drip irrigation system ❖ Booster systems Farmhouse, nurseries and gardens Bore Well Submersible KS 6/7/8 Pump KU4 OF Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 21. ❖ Head : 5 to 345 Meters ❖ Capacity : 6 to 420 LPM ❖ Rating : 0.37 Kw/ 0.5 HP to 4.1 Kw / 5.5 HP ❖ Voltage Range : 1 Phase (180 to 240) 3 Phase (280 to 440) ❖ Can withstand wide voltage range from 160 to 240 V for single phase and 280 to 440 V for three phase ❖ SS motor body ❖ Motor easily rewound Fitted with mechanical seal ❖ Domestic and industrial water supply ❖ Firefighting systems for small and medium size plants ❖ Sprinkler and drip irrigation systems ❖ Booster systems Farmhouses, nurseries and Gardens Bore Well Submersible KS4 Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 22. Non Clog Pumps Application: ❖ Sludge Sewage Power material Slurries Sugar factory waste ❖ Drainage, Storm water ❖ Irrigation ❖ Air-conditioning ❖ Effluents Raw Sewage ❖ Storm Water, Waste Water Features: ❖ Also available in vertical execution ❖ Gland packed / Mechanical seal ❖ 50HZ / 60 HZ availability ❖ Hydraulically & Dynamically balanced pump ❖ Solid size up to 105 mm Reliability is a concern while selecting non clog type pumps, Kirloskar offers a series of non clog pumps with a proven PTR for various application and site conditions VIJAY ENGINEERING AND MACHINERY COMPANY
  • 23. ❖ Delivery size up to 650 mm ❖ Capacity up to 7000 m3 /hr ❖ Head up to 30 m ❖ Temperature (-) 5 degree C to 140 degree C ❖ Low head, high capacity pumps ❖ Gland packed / Mechanical Seal ❖ Drainage, Storm water, Irrigation, Air- conditioning ❖ Delivery size up to 200 mm ❖ Capacity up to 800 m3/hr ❖ Head up to 90 m ❖ Temperature (-) 10 degree C to 140 degree C ❖ Solid size up to 105 mm ❖ Gland packed / Mechanical Seal ❖ Also available in vertical execution ❖ Sludge Sewage Power material slurries Sugar factory waste Non clog pumps SHM/SHS Pump MF Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 24. ❖ Delivery size from 40 mm to 200 mm ❖ Capacity up to 750 m/hr ❖ Head up to 48 m Temperature (-) 10 degree C to 90 degree C ❖ Non-clog two vane or single vane enclosed impeller ❖ Permissible solid size up to 85 mm ❖ Gland packed / Mechanical Seal ❖ Effluents Raw Sewage ❖ Storm Water, Waste Water ❖ Storm Water Waste Water ❖ Head 6- 24 meters ❖ Capacity 17.4 -1.1 LPS ❖ Power Rating 0.75 kW to 3.7 kW (1.0 HP to 5.0 HP) ❖ Can withstand wide voltage fluctuations From 180 to 240 Volts for single phase From 300 to 440 Volts for three phase ❖ Non clog, self priming, monoblock pumps. ❖ Used in various marine, industrial Civil construction, mobile machinery Public utilities applications Non clog pumps NS SP / SPM VIJAY ENGINEERING AND MACHINERY COMPANY
  • 25. End Suction Pumps Application: ❖ Air conditioning ❖ Fire fighting ❖ Booster services ❖ Water supply ❖ Sprinkler system ❖ Handling clear and turbid water up to 3000 ppm Features: ❖ Back Pull out type design ❖ Gland packed / Mechanical seal ❖ 50 Hz / 60 Hz availability ❖ Hydraulically & Dynamically balanced pump Simple Back pull out, cantilever over hanging type design suitable for water transfer application. Best Pumps for water transfer application in the segment. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 26. ❖ Conforming to DIN 24255 ❖ Delivery size up to 150 mm ❖ Capacity up to 550 m³ /hr ❖ Head up to 100 m ❖ Temperature (-) 10 °C to 100 °C ❖ Gland packed / Mechanical seal ❖ 50HZ / 60 HZ availability DB Pump ❖ Confirming to DIN 24256 and ISO 2858 ❖ Delivery size up to 125 mm ❖ Capacity up to 660 m3 /hr ❖ Head up to 100 m ❖ Temperature up to (-) 10°C to 140°C ❖ Gland Packed / Mechanical Seal ❖ 50HZ / 60 HZ availability CE Pump ❖ Conforming to DIN 24256, ISO 2858 ❖ Delivery size up to 200 mm ❖ Capacity up to 750 m³ /hr ❖ Head up to 150 m ❖ Temperature (-) 30 °C to 90 °C ❖ Gland Packed / Mechanical Seal ❖ 50 Hz / 60 Hz availability CPHM Pump End Suction Pumps VIJAY ENGINEERING AND MACHINERY COMPANY
  • 27. Split Casing Pumps Application: ❖ Water Supply ❖ Irrigation ❖ Air-conditioning ❖ Power plants ❖ Paper, Sugar, Textile mills ❖ Fire fighting ❖ Fire protection systems and mining ❖ Petroleum refineries Features: ❖ Long life ❖ Less down time ❖ Gland packed / Mechanical seal ❖ 50HZ / 60 HZ availability ❖ Hydraulically & Dynamically balanced pump ❖ All pumps are selected at max 1500 RPM except i-HT which is given at 2900 RPM Simple between the bearing, split case type design, very good for high flow, low head application, can be offered in single stage or double stage arrangement. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 28. ❖ Delivery size up to 1100 mm ❖ Capacity up to 20,000 m³ /hr ❖ Head up to 160 m ❖ Temperature (-) 10 °C to 90 °C ❖ Gland packed / Mechanical seal 50HZ / 60 HZ availability ❖ Delivery size up to 350 mm ❖ Capacity up to 4500 m3 /hr ❖ Head up to 330 m ❖ Temperature (-) 10 °C to 100 °C ❖ Gland packed / Mechanical seal 50HZ / 60 HZ availability Split Casing Pumps Range UP Pump SCT Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 29. ❖ Delivery Sizes : Up to 300 mm ❖ Discharge : 30-1300 m3 /hr ❖ Head : 30 to 250 m ❖ Speed : 2900 rpm ❖ Temperature : 8°C - 90°C ❖ Highly efficient ❖ Low operation cost iHT Pump ❖ Delivery size up to 150 mm ❖ Capacity up to 470 m3 /hr ❖ Head up to 180 m ❖ Temperature (-) 10 °C to 90 °C ❖ Gland packed / Mechanical seal 50HZ / 60 HZ availability DSM Pump Split Casing Pumps Range VIJAY ENGINEERING AND MACHINERY COMPANY
  • 30. Multi Stage Pumps Range Application: ❖ Fire-fighting ❖ Fire Jockey pump ❖ Booster Service ❖ Mine Dewatering ❖ Boiler feed ❖ HYPN system ❖ Domestic water transfer ❖ Boiler feed Features: ❖ Type of Execution: Both Horizontal & Vertical ❖ RKB can be given with Multiple outlet ❖ Gland packed / Mechanical seal ❖ 50HZ / 60 HZ availability ❖ Hydraulically & Dynamically balanced pump Pump suitable for high head application, sturdy between the bearing design and comes in horizontal and vertical execution. RKB-MSMO is used for zoning in high rise building VIJAY ENGINEERING AND MACHINERY COMPANY
  • 31. Multi Stage Pumps Range ❖ Delivery size up to 250 mm ❖ Capacity up to 850 m³/hr ❖ Heads up to 850 m ❖ Temperature (-) 40 °C to 140 °C Gland Packed / Mechanical Seal ❖ 50 Hz / 60 Hz availability RKB Pump ❖ Delivery size 32 mm, 42 mm,65 mm ❖ Capacity from 0.4 to 28 m³/hr ❖ Head 10 to 249 m ❖ Energy Efficient ❖ Compact and Aesthetic Design ❖ Corrosion Resistant ❖ Reliable Sealing ❖ Ease of Maintenance KCIL/KSIL Pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 32. Valves Application: ❖ Naptha and naptha derivatives in oil refineries ❖ Water, steam, air, gas and liquids having corrosive properties ❖ Suitable for wide range of working conditions of pressure and temperature ratings Features: ❖ Double Flanged / butt weld end, outside crew rising stem, yoke type bonnet ❖ Back seating bush arrangement to enable re - packing under pressure ❖ Rigid & sturdy design ❖ Low pressure loss across the valve ❖ Long service life and leak tightness Kirloskar valves for various isolating and flow control applications with various MOCs and sizes with very study & rigid design, actually KBL is the first company to get compliance certificate from factory mutual India VIJAY ENGINEERING AND MACHINERY COMPANY
  • 33. Valves ❖ Manufacturing Standard: BS 5153 (EN 12334) / IS 5312 Part 1 & 2 ❖ Size Range : 40 to 1500 mm Pressure Ratings : PN6, PN10, PN16 ❖ End Connection : Flanged ❖ Manufacturing Standard - BS 5163 / IS14846 ❖ Size Range : 32 to 1500mm ❖ Pressure Ratings : PN10, PN16 ❖ End Connection : Flanged ❖ Suitable for clear water up to 45C and 5000 ppm turbidity ❖ Manufacturing Standard - API609/ BSEN 593 (BS 5155) ❖ Size Range : 50 to 600 mm ❖ Pressure Ratings: PN10, PN16 ❖ End Connection: To suit ANSI # 125/ 150y NRV – Swing Check Type Sluice Valve Butterfly Valve VIJAY ENGINEERING AND MACHINERY COMPANY
  • 34. Valves ❖ Manufacturing Standard API 600 ❖ Size Range and Pressure Ratings 50 to 750 mm : Class 150 50 to 600 mm : Class 300 50 to 350 mm : Class 600 ❖ Manufacturing Standard BS 1873 ❖ Size Range and Pressure Rating 25 to 400 mm Class 150 25 o 300 mm Class 300 ❖ End Connection Flanged ❖ Manufacturing Standard : BS 1868 ❖ Size Range and Pressure Rating : 25 to 700 mm : Class 150 65 to 700 mm : Class 300 100 450 mm : Class 600 ❖ End Connection : Flanged Cast steel Gate valve Cast steel Globe valve Cast steel check Valve VIJAY ENGINEERING AND MACHINERY COMPANY
  • 35. Valves ❖ Manufacturing Standard IS 14845 ❖ Size Range 50 to 200 mm ❖ Pressure Ratings PN6, PN10, PN16, PN 20 ❖ Manufacturing Standard IS 4038 ❖ Size Range 50 to 600 mm ❖ Pressure Rating PN 2 ❖ Manufacturing Standard IS 14846 ❖ Size Range 50 to 250 mm ❖ Pressure Rating 250 PSI ❖ End Connections Flanged Kinetic Air Valve Foot-valve FM Approved Gate Valve VIJAY ENGINEERING AND MACHINERY COMPANY
  • 36. Control Panels Control Panels are controlling components of the system which controls all the functions and their executions. VEMC Control panels streamline all your critical applications and ensures to ease your activities with its efficient design and best in class equipment and components used to build them. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 37. Why Do We Need Control Panels? Overload Protection using overload relay/electronic motor protection unit Low Voltage Prevention Automatic working of pumping system Single and Reverse Phase protection Auto /Manual Operation using selector switch Less human interference hence less errors VIJAY ENGINEERING AND MACHINERY COMPANY
  • 38. ANALOG CONTROL PANELS DIGITAL CONTROL PANELS VIJAY ENGINEERING AND MACHINERY COMPANY
  • 39. Where Do We Need It? In HYPN system Tank filling stations Standard pump sets In Automatic Fire fighting system Industrial Applications HVAC system VIJAY ENGINEERING AND MACHINERY COMPANY
  • 40. Basic Construction Features IP 42 enclosure Floor Mounting / Wall Mounting Paint Shade : Siemens Gray RAL 7032 Enclosed type CRCA fabricated enclosure Bottom Cable Entry Painted using 7 Tank powder coating process VIJAY ENGINEERING AND MACHINERY COMPANY
  • 41. Features Electrical Protection ❖ Individual Branch MCB / MCCB / SFU / HRC / ❖ MPCB /Fuses for each Motor ( Optional ) ❖ Dependable Fast acting protection device ❖ Single Phasing , Reverse Phasing, Overload, Low ❖ Voltages, Dry Running of Pump Sets ❖ Mechanical Seal Failure, Winding Temperature ❖ High (Thermistor Trip) Operation Flexibility ❖ Automatic/Manual operation using selector switch ❖ Automatic changeover to Standby Pump incase of Working Pump Failure ❖ Integrated Electronics / Micro-controller based circuit ❖ Automatic shutdown in case of no requirement. ❖ Dedicated external PLC. Speed variation by ❖ PID algorithm Touchscreen, colour HMI. ❖ Depending upon presented conditions viz., ❖ Level, Pressure, Temperature, Flow, ❖ Programmable Timers etc VIJAY ENGINEERING AND MACHINERY COMPANY
  • 42. Features Indications ❖ Indicators for TRIP/ON/OFF/FAULT/RUN ❖ Analog /Digital Ammeters and Voltmeters ❖ Neon / LED Indicators, HMI displays for electrical Parameters ❖ Load Managers(L&T / Schneider make) ❖ MID : Multi-Indication Display on Backlit LCD Screen Enclosures ❖ Fully enclosed , Floor / Wall mounting made from specified gauge CRCA sheet ❖ Enclosures designed according to IP / NEMA Standards ❖ Complete partitioning between Power Bus & Control chambers ❖ Cable Entry : Top / Bottom , Access : Front/Rear ❖ IP 42 / IP 52 / IP 54 / IP 55 / IP 65 Outdoor Enclosures ❖ Seven Tank pretreatment & powder coating ensuring best surface finish & Corrosion resistance VIJAY ENGINEERING AND MACHINERY COMPANY
  • 43. Features Electrical Connections ❖ Copper cabling for internal wirings- ISI grade ❖ Aluminium/Copper busbars ❖ Aluminium Blocks Connectivity ❖ Potential free contacts for status of pumps and ❖ BMS Connectivity ❖ Modbus/Ethernet compatibility ❖ Level sensors/Float switches compatible ❖ Pressure Switch/Pressure Transmitter ❖ /Ultrasonic sensors Connectivity VIJAY ENGINEERING AND MACHINERY COMPANY
  • 44. Mention Exact KW/HP rating of selected pump System details BMS (Potential free contact)connecti vity can be provided in panel . Remote Push Button Mention application for which the pump is selected for e.g. Dewatering/Tank to tank etc Parameters Of Selection VIJAY ENGINEERING AND MACHINERY COMPANY
  • 45. Components of Control Panel Mains Incomer & feeder incomer (MCCB / MCB) Ammeter with ASS Voltmeter with VSS Contactor Load Manager Phase indications for mains Push Buttons Incoming / Outgoing terminals Overload relays Potential free contacts Bus Bars VIJAY ENGINEERING AND MACHINERY COMPANY
  • 46. Types Of Panels Analog Control Panel Fire Fighting Control Panel Panel for Hydro Pneumatic System – VFD Panel Digital Control Panel MCC Control Panel Diesel Engine Control Panel VIJAY ENGINEERING AND MACHINERY COMPANY
  • 47. Types Of Panels 1. ANALOG CONTROL PANEL VEMC Analog control panels controls variables related to application and works on integrated electronic circuit and provides analog display of various parameter Application: ❖ Tank to tank transfer ❖ Dewatering ❖ Borewell/Openwell submersible Standard Specification: ❖ Operation based on electronic module ❖ Multiple operating modes ❖ Available in range of 0.5 to 400 HP ❖ Switch gear from reputed make like L&T/Schneider/BCH ❖ Motor protection against various failures ❖ IP42 as standard and IP52/IP54/IP55 as optional VIJAY ENGINEERING AND MACHINERY COMPANY
  • 48. Types Of Panels 2. DIGITAL CONTROL PANEL VEMC Digital control panel controls variables related to application and works on microcontroller and provides digital display of various parameters. Application: ❖ Tank to tank ❖ Dewatering ❖ Borewell/Openwell submersible Standard Specification: ❖ Operation based on electronic module ❖ Multiple operating modes ❖ Available in range of 0.5 to 400 HP ❖ Switch gear from reputed make like L&T/Schneider/BCH ❖ Motor protection against various failures ❖ IP42 as standard and IP52/IP54/IP55 as optional VIJAY ENGINEERING AND MACHINERY COMPANY
  • 49. Digital Control Panel Microcontroller based incorporated with Digital display. Remote access to the system. No need of selector switches. No need of separate overload relay . Mechanical seal failure. Can set timers for specific ON- OFF of pumps. Dry run protection. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 50. Types Of Panels 3. FIRE FIGHTING CONTROL PANEL Motor control centers to control fire pumps that completely automates the fire fighting system and makes it more reliable and safe. Control panel is completely designed and build as per fire fighting nomenclatures. Application: Facilitates automatic operation of Hydrant / Sprinkler / Jockey / Booster & Diesel engine pump Standard Specification: ❖ Control & Protection with MCCB / MPCB / MCB /SFU / HRC Fuses ❖ Complete automation of fire fighting system ❖ Switchgear from L&T / Schneider Electric /Siemens ❖ Compatible for DOL / Star Delta Motors up to 1000 HP ❖ CRCA sheet enclosure with 14/16/18 gauge thickness VIJAY ENGINEERING AND MACHINERY COMPANY
  • 51. Fire Control Panel Total Quantity of Pumps viz. Hydrants/Sprinkler/B ooster/Jockey.etc Kilowatt rating of pumps Any special connectivity requirements viz. BMS/SMS/Modbus etc Any specific alarm related information Fuse based/MCCB based control panel VIJAY ENGINEERING AND MACHINERY COMPANY
  • 52. Components of Fire Control Panel Heat detectors Pressure gauges Battery charger Hooter alarm Buss bars Sprinklers Automatic control for Diesel engine driven pump VIJAY ENGINEERING AND MACHINERY COMPANY
  • 53. Types Of Panels 4. MCC CONTROL PANEL VEMC Motor control centers are designed to control multiple number of motors and facilitate complete system operation from one point with complete control and annunciation. Automatic operation based on presented conditions viz., Level, Pressure, Temperature, Programmed Timers etc. Application: ❖ Commercial complex ❖ Industrial Parks ❖ Residential applications ❖ Power plants ❖ Transmission grids ❖ Pumping stations ❖ Water treatment plants Standard Specification: ❖ Single enclosure containing the motor starters, fuses or circuit breakers & ❖ Device for Disconnecting Power, Overload Protection, ❖ Reverse Phase Protection, PLC Protection, Trip ❖ Indicators etc. ❖ Control & Protection with MCCB / MPCB / MCB / SFU / HRC Fuses ❖ Switchgear from L&T / Schneider Electric / Siemens ❖ CRCA sheet with 14/16 gauge thickness VIJAY ENGINEERING AND MACHINERY COMPANY
  • 54. ETP-STP & Use Of VEMC Control Panels
  • 55. ⮚VEMC offerings for Single/Double Pump Panels ✔ Enclosure range : IP42 to IP 67 ✔ CRCA Enclosure with 7-tank powder process ✔ Floor/Wall mounting panels with top/bottom cable entry ✔ Standard Siemens RAL series colour codes for panels ✔ BMS (using PFC’s, MODBUS )connectivity can be ✔ Type- tested - L&T/Schenider/Siemens/ABB switchgears ✔ Mechanical Seal failure & dry –run protections ✔ Level Sensors/Float switches based operations ✔ Cyclic timer based pumps operation for dual pump panels ✔ Suitable for TOT/Dewatering/Borewell applications ✔ Type-2 coordination selection of switchgears ✔ Compartmentalized , Cu-Al busbars based panels
  • 56. ⮚Main Components For Industrial Panels ⮚Power & Control Circuits ⮚Switches, Terminal blocks & Contactors ⮚Over-current Protection Devices connected to ICPs & CTs ⮚Grounding Panels ⮚PLCs & blowers ⮚Programmed Timers
  • 57. ⮚VEMC MCC Panels • VEMC Provides Std Specifications : ⮚ Single enclosure with feeders for control of multiple application pumps with suitable starters & circuit breakers ⮚ PLC Protection & panel design as per the plant pump operation logic provided as per the BOQ ⮚ Control & protection using MCCBs/ACBs/SFUs/MPCBs ⮚ Internals of L&T/Schneider/Siemens with Type tested components ⮚ 14/16 Gauge thickness for CRCA sheet enclosures ⮚ Panels with Power disconnector devices, Trip indicators ,Dry & Reverse phase protections ⮚ Complete customization for panels as per the client’s requirements
  • 58. ⮚MCC Panels Techno-commercial offerings ⮚Aarti Drugs - Sarigm project ⮚Goldfinch Enginnering - Anuh Pharma project ⮚Effwa Infra & Research – NTPC Project,Gujarat ⮚Konark Fixtures - Lake Palace,Pune project ⮚JM Enviro Solutions - Bandra project
  • 59. ⮚Role Of MCC Control Panels ⮚Mainly use to control the ON-OFF operation of power machines used in WTP Industry ⮚M/Cs operate at 600V/Less ; hence panels have to operate the collective base of operations
  • 60. ⮚KBL Pump Ranges For ETP-STP Plants ⮚Self-Priming Pumps(SP,SPM) ⮚Monobloc Submersible pump range(KOS,KDS ) ⮚Solid handling pumps (SHM,NS Pumps) ⮚Special Eterna Series Pumps (CW,SW) • VEMC provides Special Discounted Single & Double pump-panel package offering to clients
  • 61. Types Of Panels 5. PANEL FOR HYDRO PNEUMATIC SYSTEM - VFD PANEL VEMC VFD based Control panel designed to maintain system pressure close to set point with the help of PLC. The system maintains Constant Water Pressure, is more efficient and facilitates Smooth operation of Pump sets. Application: ❖ Residential/Commercial buildings, IT parks, Townships ❖ Textile industries ❖ Pharmaceuticals industries Standard Specification: ❖ Motor Protection against Single Phasing, Reverse ❖ Phasing, Overload, Dry Running ❖ Auto / Manual operation modes ❖ Equal running of pumps ❖ Switchgear from L&T / Schneider Electric / Siemens ❖ Proper Cooling and ventilation arrangement provided ❖ for heat dissipation. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 62. Types Of Panels 6. DIESEL ENGINE CONTROL PANEL VEMC Controller specifically designed for controlling variables related to diesel engine. It automates the process of engine starting and also charges battery when needed. It controls diesel engine in case of main power failure. Application: ❖ Fire Fighting systems ❖ Used as fire alarm control panel for alerting other systems ❖ Alternate option for running pumps in remote areas Standard Specification: ❖ 240 VAC, 50 Hz single phase 12/24 VDC system ❖ with trickle and boost charging of battery ❖ Audio hooter when engine starts and trials for ❖ starting of engine. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 63. Designed to Control Electric Motor driven Hydrant, Sprinkler, Jockey, Booster Pumps & Diesel Engine driven Main Pump. Receives information from Pressure Switch to control operation of pumps i.e. Pressure based System. Working :- Jockey Pumps :- Auto Start / Auto Stop Main Pumps :- Auto Start / Manual Stop Monitors and provides automatic control of pumps Provides electrical energy to operate associated sensors, Transmitter, relays etc. Maintain constant pressure in lines. Functions
  • 64. Automatic in operation hence no need of continues observations. Do not required operator to start the jockey pumps and main pumps. It has it’s own secondary power supply in case of failure. Wireless connectivity so it will alert the fire control bodies. High constructional strength . Advantages VIJAY ENGINEERING AND MACHINERY COMPANY
  • 65. Customer Service and Support Use of Genuine spares insure the long life of the pump, VEMC spares department supplies all the kirloskar genuine pump spares parts with desired standards and technical specification. We care about pumping enquipment & Timely requirement of spares. VEMC try to reduce downtime of our clients by providing spares on time, so that we also stock spares for emergency requirements. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 66. Why Genuine Spares ❖ Impeller vane angle & casing volute shape is designed for optimum efficiency & npshr requirement. Any change in the vane angle/volute shape will affect the performance. ❖ Due to lower efficiency, pump shall consume more power. Lower efficiency in pump results in more power input to the motor, and higher current results in higher rating component in control panel. ❖ All casings are tested at a test pressure of 1.5 times the shut off pressure ❖ Dynamic balancing, without which unbalanced mass of rotating element will cause vibrations resulting in premature failure of equipment. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 67. Why Genuine Spares ❖ High npsh requirement leads to starvation of suction in the impeller. This leads to pitting, noise, and vibration and ultimately damages the impeller / casing ❖ Incorrect volute casings result in high outlet velocity of the liquid leading to higher friction losses ❖ If the clearances are not maintained as per design requirements, efficiencies can be affected drastically or may result to thrust balance problems. ❖ If the hardness difference between the two rubbing faces are not maintained, then galling may take place leading to jamming of pump. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 68. Advantages of Genuine Spares We offer high quality Kirloskar Pump Spare Parts that are manufactured using latest manufacturing technologies. Made from finest quality raw materials, the Pump Parts are known for their unmatched performance as well as durability. We are recognized as one of the leading Pump Spare supplier in India ❖ High quality raw material used for making the spares. ❖ Impellers are Dynamically balanced ❖ Spares tested for the desired pressure ratings ❖ Dimensional consistency & tolerance is ensured because of the use of state of art machinery VIJAY ENGINEERING AND MACHINERY COMPANY
  • 69. Look For The Following TO BE OF THAT YOU GET RIGHT SPARES AND ARE NOT BUYING SPURIOUS SPARES IN THE NAME OF KIRLOSKAR SPARES, PLEASE CHECK WHETHER :- KIRLOSKAR HOLOGRAM IS PASTED ON EACH SPARE PART (HOLOGRAM COLOUR WILL CHANGE IF SOMEBODY TRIES TO CHANGE IT). ❖ Insist on kbl material specification certificate ❖ See internal surface finish of hydraulic component ❖ Insist for dynamic balancing certificate in case of impeller. ❖ Insist for valid dealership certificate from your supplier ❖SURE FOR BETTER LIFE & TROUBLE FREE SERVICE OF PUMP STOP BUYING SPARES FROM UNAUTHORISED SUPPLIERS & INSIST FOR SPARES FROM US. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 70. Standard Electric pumpsets & FM approved Engine pumpsets for fire application to Nirlon Phase I,II,III & IV – Total order value 100+ Lacs. Prabhu Enviro Few of our Valued Clients Standard Electric pumpsets & FM approved Engine pumpsets for fire application to Nirlon Phase I,II,III & IV – Total order value 100+ Lacs. ATE Enviro Klean Enviro VIJAY ENGINEERING AND MACHINERY COMPANY
  • 71. Superklean Enviro Para Pact Enviro Komal ind Projects – Worked On VIJAY ENGINEERING AND MACHINERY COMPANY
  • 72. Konark Fixtures Ltd Capital Control Omkar Filters Projects – Worked On VIJAY ENGINEERING AND MACHINERY COMPANY
  • 73. SOLAR
  • 74. Why Solar Energy? Clean Source of energy Decreasing reserves of Coal and oil, increasing the cost of electricity Increasing pollution causing global warming Suitable Geographic and Environmental conditions available in India Can be installed independently – (reduces dependency on state power provider) VIJAY ENGINEERING AND MACHINERY COMPANY
  • 75. Major Components of Solar Energy Solar Modules This is a long array of photovoltaic cells that converts solar energy into electric energy. DC - AC Power Inverter Inverters are used to convert the energy harnessed from the Sun in desired form of electricity (either AC or DC) Battery Bank The energy generated in excess is stored in batteries for future consumption or when the Sun is not available. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 76. Major Components of Solar Energy Battery Charge Controller Charging of battery is controlled using charge controller. Auxiliary Energy sources This sources are connected to system for alternate power , when sun(solar energy) is not available Appliances (Load) These are the components that consume electric energy generated VIJAY ENGINEERING AND MACHINERY COMPANY
  • 77. Solar Generators ❖ Mobile and adjustable energy generator ❖ Generates around 5-6 Kwh of electricity (varies as per location) Solar Lightings ❖ All In one Street/Landscape lightings ❖ Equipped with Li-Ion battery ❖ Mono crystalline modules used for higher efficiency Solar EPC Services ❖ Complete design and system integration ❖ Wide range of module types and new technologies in PV available as solution Our Offerings VIJAY ENGINEERING AND MACHINERY COMPANY
  • 78. On-Grid System An on-grid or grid-tie solar photovoltaic system is when your solar photovoltaic system is connected to a utility source or electrical service provider. Off-Grid System This are the system which are not connected to grid and are connected directly connected to load and have battery backup in system Hybrid System (Diesel & Solar) This system is combination of 2 power sources to ensure continuous supply off electricity. Solar EPC Services VIJAY ENGINEERING AND MACHINERY COMPANY
  • 79. Site Visit Design & Engg. Material Supply Installation & Comm. O&M • Turnkey EPC and O&M services for utility scale solar projects (land /rooftop projects) On grid Services Solar EPC Services VIJAY ENGINEERING AND MACHINERY COMPANY
  • 80. Site Visit Design & Engg. Material Supply Installation & Comm. O&M • Turnkey EPC and O&M services for utility scale solar projects (land /rooftop projects) Off grid Services Solar EPC Services VIJAY ENGINEERING AND MACHINERY COMPANY
  • 81. STAGE 1 Site Identification/Concept ► Identification of potential sites ► Funding of project development ► Development of rough technical concept STAGE 2 Pre Feasibility Study ► Assessment of different technical options ► Approximate costs/benefits ► Permitting needs ► Market assessment STAGE 3 Feasibility Study ► Technical and Financial evaluation of preferred option ► Assessment of financing options ► Initiation of permitting process ► Development of rough technical concept Main Activities Developer First Contact with Project Development Our Methodology VIJAY ENGINEERING AND MACHINERY COMPANY
  • 82. STAGE 4 Financing/Contracts ► Permitting ► Contracting strategy ► Supplier selection & contract negotiation ► Financing of project STAGE 5 Detailed Design ► Preparation of detailed design for all relevant lots ► Preparation of project implementation schedule ► Finalisation of permitting process STAGE 6 Construction ► Construction supervision • Due Diligence STAGE 7 Commissioning ► Performance testing ► Preparation of as build design (if required) • Financing Concept • Loan Agreement • Independent Review of Construction • Independent Review of Commissioning Our Methodology VIJAY ENGINEERING AND MACHINERY COMPANY
  • 83. Solutions We Offer Direct Coupled System : Direct-coupled system, where the DC output of a PV module or array is directly connected to a DC load. No electrical energy storage (batteries) hence, load only operates during sunlight hours. Maximum power point tracker (MPPT) is used between the array and load to help better utilise the available array maximum power output. Suitable for common applications such as ventilation fans, water pumps, and small circulation pumps for solar thermal water heating systems. PV Array Direct-coupled PV system DC Load VIJAY ENGINEERING AND MACHINERY COMPANY
  • 84. Solutions We Offer Grid Connected PV system An electricity generating solar PV power system that is connected to the utility grid It consist of solar panels, one or several inverters, a power conditioning unit and grid connection equipment PV Array Inverter/Power Conditioner Distribution Panel Electric Utility AC Loads Grid-connected photovoltaic system VIJAY ENGINEERING AND MACHINERY COMPANY
  • 85. Solutions We Offer Stand Alone with Battery Storage Stand-alone photovoltaic power systems are independent of the utility grid Energy is supplied as per demand and can be stored in batteries when in excess This type of system provides stabilised voltage and current Also facilitates in supplying surge current to motors PV Array Battery DC Load Charge Controller Inverter AC Load Stand-alone PV system with battery storage powering DC and AC loads VIJAY ENGINEERING AND MACHINERY COMPANY
  • 86. Solutions We Offer Hybrid System: Stand-alone PV systems are designed to operate independent of the electric utility grid. Auxiliary power supply to the Load, either by Wind energy or diesel generator in case of backup required. Combination of 2 power producing system is called as Hybrid System. PV Array Battery DC Load Charge Controller Inverter AC Load Photovoltaic Hybrid System Rectifier Engine - generator, wind turbine or grid backup VIJAY ENGINEERING AND MACHINERY COMPANY
  • 87. How PV System Works VIJAY ENGINEERING AND MACHINERY COMPANY
  • 88. Different Solar Modules Polycrystalline Thin Film All Black Monocrystalline VIJAY ENGINEERING AND MACHINERY COMPANY
  • 90. Lithium Ion VS Lead Acid Batteries Weight Efficiency Discharge Cycle Life Cost VIJAY ENGINEERING AND MACHINERY COMPANY
  • 91. Giving Back To The Society (CSR) Shree AMICHAND DALUCHAND SHAH Public Charitable Trust – Scholarship to the Engineering students for their Education. MAHAVIR JEEVAN RAKSHA FOUNDATION - Medical Relief to the Heart Patients for their surgery. VIJAY ENGINEERING AND MACHINERY COMPANY
  • 92. 2004-2005 Best Metro Dealer – Central Zone India –At Hyderabad, India- Agricultural & Domestic Product Business Group Bagged 3rd Position – At Austria – Industrial Pump Division Best Performer in Industrial Pumps- At Tokyo- Industrial Pump Group Highest Sales Turnover in Central Zone - Agricultural & Domestic Pumps Outstanding Overall Performance with KBL Triumph Moments for VEMC 2006-07-08 2005-06 Bagged 3rd Position- At Paris, France –Agriculture & Domestic Group Bagged 3rd Position- At Sydney, Australia – Industrial Pumps Division of KBL; Outstanding Overall Performer with KBL VIJAY ENGINEERING AND MACHINERY COMPANY
  • 93. Best Business Competency & Infrastructure – At Turkey - Pump Division 2010-11 Secured 1st position in Industrial Pump division Western region. Secured 1st position as Best Channel Partner in India for excellent contribution in Order Booking (Value wise) Triumph Moments for VEMC 2014-15 2005-06 VIJAY ENGINEERING AND MACHINERY COMPANY
  • 94. HAVE A QUESTION? CONTACT US marketing@vemc.co.in 9, Bombay Mutual Annexe Building, Cawasji Patel Street, Fort, Mumbai -400001. www.vemc.co.in 022 4343 6655 VIJAY ENGINEERING AND MACHINERY COMPANY
  • 95. ❑ Cases of Special Offerings in MCC panels against BOQs ⮚Cooling fans arrangement –As per the requirement in panel construction tag as for Anuh Pharma’s enquiry ⮚ABB/ Schneider/Siemens make VFD starters – Anuh Pharma’s panel ⮚Separate cable chamber & interlocking with PLC panel ⮚Water Proof PU - Sealing & Lock will be of steel nickel plated ⮚Suitable no. of spare feeders with inside light provision in the panel ⮚Panels complying to suitable testing methods like for : H.V. test of 2.5 K.V. for one minute & Insulation test using 1KV megger ⮚R.O plant panels with special features