Sunpreme produces thin-film solar panels using Hybrid Cell Technology that combines the efficiency of amorphous silicon with lower temperature processing advantages. Their panels have efficiencies up to 22.5% in R&D and 22% in production, as well as bifacial double glass construction that provides 10-20% higher energy output. Sunpreme has established production facilities and sold panels across five continents for uses such as commercial rooftops, carports, and ground mounts.
RES SOPzV OVERVIEW
Advanced Maintenance-Free Tubular Plate GEL Batteries for Renewable Energy Storage
RES SOPzV is an advanced energy storage solution ideal for autonomous/hybrid PV systems in residential, telecom or infrastructure installations where demand for no water refilling and long cycle life is essential.
Enhanced valve regulated technology with electrolyte in GEL form and high performance tubular positive plates are used to produce an exceptional combination of benefits in a single battery.
RES SOPzV OVERVIEW
Advanced Maintenance-Free Tubular Plate GEL Batteries for Renewable Energy Storage
RES SOPzV is an advanced energy storage solution ideal for autonomous/hybrid PV systems in residential, telecom or infrastructure installations where demand for no water refilling and long cycle life is essential.
Enhanced valve regulated technology with electrolyte in GEL form and high performance tubular positive plates are used to produce an exceptional combination of benefits in a single battery.
REDCATT TECH PAPER== Speaker Transducer Dome bondingHTCS LLC
The RedCatt Engineering and Manufacturing teams have put a lot of effort into the development of high performance bonding techniques, specifically for use in High Frequency (HF) transducers/speakers and research in the area of HF dome design and manufacturing. The technical paper covers: Dome Forming, In-Process Dome Quality Control, Dome Treatment and Coating Process, Adhesives, UV Curing, SPL Improvement, Power Handling, and the Result Evaluation.
Maximizing efficiency of wind turbines is a vital consideration for operators, and managing erosion is a vital method to achieve this. Studies have consistently shown that erosion can lead to a loss in annual energy production (AEP) of up to 20% on severe cases. This figure is hard to ignore, and highlights the ROI benefits that can be achieved from paying close attention to erosion. The heart of the issue is the fact that wind blades come into contact with various elements in the air at rotation speeds up to 250 mph, leading to erosion in the form of pitting, gouging and delamination of the edge of the blade. This erosion not only compromises the integrity of the blade, but also impacts its aerodynamic efficiency, causing a significant loss in AEP. This loss can be compounded by the downtime necessary to make repairs to turbines, so owners have important motivations for protecting blades against erosion and making repairs quickly. In severe cases of erosion can even lead up to blade replacement which can get very expensive.
3M™ Wind Energy has extensive experience managing erosion, understanding the causes and effects of leading edge erosion, and bringing education to the industry on this problem. We have had decades of experience in understanding erosions and how to effectively prevent this.
3M has been the pioneer in developing process aids (eg. Dry Lay Up Adhesive – DLUA) to reduce defects such as waves, wrinkles, fiber misalignment etc. 3M’s proven solution has been used successfully in the market for more than a decade.
3M’s introduces the innovative Dry Lay Up Adhesive 2.0 which has revolutionized the spray adhesive solution for composites. DLUA 2.0 is a low VOC spray adhesive (can be used in all 50 states), which is compatible with the most commonly used resin systems and has innovative color changing technology which helps to control the application without affecting the aesthetics of the final part.
CIGS Solar Cells: How and Why is their Cost Falling?Jeffrey Funk
My master's students use concepts from my (Jeff Funk) forthcoming book (Technology Change and the Rise of New Industries) to analyze the economic feasibility of CIGS (Cadmium Indium Gallium Selenide) Solar Cells. Improvements in efficiencies and reductions in cost per area (through new processes and increasing the substrate size) are causing steady reductions in the cost of electricity from them. See my other slides for details on concepts, methodology, and other new industries..
REDCATT TECH PAPER== Speaker Transducer Dome bondingHTCS LLC
The RedCatt Engineering and Manufacturing teams have put a lot of effort into the development of high performance bonding techniques, specifically for use in High Frequency (HF) transducers/speakers and research in the area of HF dome design and manufacturing. The technical paper covers: Dome Forming, In-Process Dome Quality Control, Dome Treatment and Coating Process, Adhesives, UV Curing, SPL Improvement, Power Handling, and the Result Evaluation.
Maximizing efficiency of wind turbines is a vital consideration for operators, and managing erosion is a vital method to achieve this. Studies have consistently shown that erosion can lead to a loss in annual energy production (AEP) of up to 20% on severe cases. This figure is hard to ignore, and highlights the ROI benefits that can be achieved from paying close attention to erosion. The heart of the issue is the fact that wind blades come into contact with various elements in the air at rotation speeds up to 250 mph, leading to erosion in the form of pitting, gouging and delamination of the edge of the blade. This erosion not only compromises the integrity of the blade, but also impacts its aerodynamic efficiency, causing a significant loss in AEP. This loss can be compounded by the downtime necessary to make repairs to turbines, so owners have important motivations for protecting blades against erosion and making repairs quickly. In severe cases of erosion can even lead up to blade replacement which can get very expensive.
3M™ Wind Energy has extensive experience managing erosion, understanding the causes and effects of leading edge erosion, and bringing education to the industry on this problem. We have had decades of experience in understanding erosions and how to effectively prevent this.
3M has been the pioneer in developing process aids (eg. Dry Lay Up Adhesive – DLUA) to reduce defects such as waves, wrinkles, fiber misalignment etc. 3M’s proven solution has been used successfully in the market for more than a decade.
3M’s introduces the innovative Dry Lay Up Adhesive 2.0 which has revolutionized the spray adhesive solution for composites. DLUA 2.0 is a low VOC spray adhesive (can be used in all 50 states), which is compatible with the most commonly used resin systems and has innovative color changing technology which helps to control the application without affecting the aesthetics of the final part.
CIGS Solar Cells: How and Why is their Cost Falling?Jeffrey Funk
My master's students use concepts from my (Jeff Funk) forthcoming book (Technology Change and the Rise of New Industries) to analyze the economic feasibility of CIGS (Cadmium Indium Gallium Selenide) Solar Cells. Improvements in efficiencies and reductions in cost per area (through new processes and increasing the substrate size) are causing steady reductions in the cost of electricity from them. See my other slides for details on concepts, methodology, and other new industries..
400 Watt Jinko MONO PERC Solar Panel
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FirstGreen Consulting is a company working in the area of renewable energy, energy efficiency and climate change
The team has extensive experience in handling the Renewable, and energy efficiency projects
FirstGreen is providing energy sector consultancy in the sustainable energy, with expertise ranging from carbon advisory to technical consulting, to project implementation and project management.
At Cybrid, we produce the top-quality polymeric ribbon tapes that reduces solder joint defects and enhances the performances of thinner silicon materials. http://www.cybridtechnologies.com/
High module conversion efficiency
Outstanding power performance even at low irradiance
High PID resistant
Easy to mount and ground
IP67 junction box with extended cable lengths for easier installation
Double stage EL tested
Extended Mechanical load tested up-to 5400 pascals
25-year linear power performance warranty
10-years workmanship warranty
* Also available with black blachsheet and black frame
72 cells polycrystalline 320 340 wp - saatvik green energy
Sunpreme Company Brochure
1. Application Specifications
Sunpreme’s innovative Hybrid Cell Technology (HCT)
platform synergizes the efficiency advantage of amorphous
Si thin-film based amorphous Si with cost advantages of
ultra thin-film materials processed at lower temperatures
in a TFT-FPD based PECVD and PVD reactors. Sunpreme has
successfully made the transition to a leadership role in the
premium distributed power generation market.
We have many innovations under our belt both on the
Cost/Technology side and on the Business Side.
COST: World class LCOE and AC cost per Watt, even at limited
production scale
EFFICIENCY: Cells at 22.5%, modules at 22% with roadmap to 28%
DEVICE TECHNOLOGY: TF HCT with LTPECVD deposited a-Si:H
thin-film p/i//i/n junctions, Bifacial double glass modules. High
Voc, Low TCE
MANUFACTURING TECHNOLOGY: Lean similar to Moore’s law
proven TFT-FPD
QUALITY AND RELIABILITY: Through Bifacial double glass
frameless panels, no grounding, Bifacial energy boost.
Unsurpassed Aesthetics, Fire Class A, Wind resistance to 300 kmh
WARRANTY: Warranty backed by Munich Re re-insurance
DEPLOYMENT: Across 5 continents, in 15 countries
GROWTH: CAPEX Lite (50% lower than benchmark)
DIFFERENTIATION: SNPM premium panels ranked as 7 out of top
10 in TF category
Company Profile
Since its founding in 2009 and first production in 2011,
Sunpreme has driven rapid learning cycles at its R&D
Labs in Sunnyvale, California, as well as its manufacturing
plant in Jiaxing, China near Shanghai. The Company has a
world- class team of nearly 250 people.
We have established core competencies in: a) Materials,
equipment, and devices from Applied Materials, Intel,
and Bell Labs, b) Advanced PV from Osaka University,
Professor Hamakawa’s group that invented the
heterojunction cell, and c) Manufacturing quality and
reliability from SunPower.
We are poised to decisively grow our production capacity
by over an order of magnitude over the next 2 years
both in the US and Asia - through JV’s as well as global
licensing arrangements.
Mission
To grow a global business around our thin
amorphous SiH films SmartSilicon® solar technology
with a game-changing Moore’s law driven cost-
performance leadership, thereby making a major
impact on the clean energy eco-system.
The World’s Most Powerful Panels(UP TO 500W)
2. Sunpreme’sUniqueBifacialCells-A3rdGenerationEmbodiment
Sunpreme’s cells consist of thin film p-i-(wafer substrate) – i-n junction formed by four
amorphous silicon thin film depositions. Each layer of a-Si:H film on front and back of the cell
is only 20 mono- layers (~6nm) thick. The resulting PV cells with such sharp nano-emitter and
nano-collectors provide high efficiencies expected from the best heterojunctions, a higher Voc,
and hence a lower thermal coefficient.
Since both terminals of the junction are located in the deposited amorphous silicon layer, the
cell is much more forgiving of impurities in bulk of the Si substrate. The role of Si substrate in
HCT is primarily to provide a light absorbing material with high electron mobility and a stable
mechanical/thermal interface to the a-Si:H films. The deposited film does not interact with the
substrate at the low (<250C) process temperatures.
The transition from crystalline Si bulk to the amorphous film is atomically abrupt. In contrast a
crystalline PV contains a diffused p/n junction, 100~300 nm into the wafer; hence it is prone to
defects in the wafer and 60mV lower Voc.
Our5-stepManufacturing
ProcessDeliversHighYield,
LowerCost
The production process is a lean
5-step sequence with a cycle
time of only 6 hrs. It includes
PECVD for a-Si:H stack, both
undoped and doped, and a PVD
step for TCO films. The films are
deposited both on the front and
back side of the substrate for bi-
facial action.
Both of these deposition systems
use a similar design as has been
proven out for TFT LCD displays.
But instead of glass, we deposit
on Si substrates.
Bi-facialModules
We pioneered Bi-facial double glass frameless modules nearly four years ago.
These panels are well differentiated in providing 10-20% higher energy boost from
reflected, diffuse light, with a 3x higher level of reliability than industry certification
requirements.
And, superior world-class aesthetics. The module efficiencies can easily reach
22% in real-world applications. Moreover, the efficiency remains high even at low
irradiance seen around dawn and dusk, as well as in haze or fog.
CellEfficiencies
Our cell efficiencies are as high as 22% in
production using Ag paste for optimized
bi-facial fingers and bus bars. In R&D, we
have developed a precision Cu patterning
process that results in a cell efficiency of
22.5% at a Voc of 745 mV and a Fill Factor
of 0.80 leading to a Pmax of 5.4W for a
156 mm cell.
3. Sunpreme
HCT
Technology
Benchmark A
Conventional
Diffusion
Technology
Benchmark B
IBC Technology
Panel Output
370W STC
425W w/15%
Backside
310W 345W
Construction
72 Cell, Double
Glass, Frameless,
4-6mm Thick
72 Cell, Backsheet,
Al Frame, 40mm
Thick
96 Cell, Backsheet, Al
Frame, 43mm Thick
Module
Efficiency
22.0% STC
w/Backside
16.0% 21.5%
Low Tc Benefit -0.28%/C -0.43%/C -0.30%/C
Specific
Production
kWh/kWp/year
1806/2167 1707 1794
Fire Class / Wind
Ratings
Class A / 300 kmh Class C / 210 kmh Class C / 210 kmh
Power Density
191 W/m2
229 W/m2 w/
Backside
159 W/m2 212 W/m2
LCOE
4.9¢/KWh
3.4¢/KWh
w/Backside
5.3¢/KWh 6.1¢/KWh
GxB-310
GxB-310SL
GxB-370 GxB-500 (DEMO)
310W STC
355W bifacial
370W STC
425W bifacial
500W STC
575W bifacial
19.0% STC
22.0% bifacial
19.1% STC
22.0% bifacial
19.3% STC
22.2% bifacial
1.66m x 0.99m x 6mm
1.66 x 0.99 x 4mm (SL)
1.96m x 0.99m x 6mm 1.98m x 1.31m x 6mm
25.2 kg
18.4 kg (SL)
27.3kg 35.5kg (approx.)
Residential & Light Commercial
Rooftop, Carport
Commercial Rooftop, Carport, Ground
Mount
Ground Mount
Double glass, Frameless, Fire class A, wind ratings 300 km/h (241 km/h for SL)
60-cell 72-cell 96-cell
Sunpreme’sUniqueBifacialCells-
A3rdGenerationEmbodiment
Sunpreme’s family of thin film bifacial
modules addresses “Customer Careabouts”
for every application. High power density,
up to 370W STC plus 10-20% backside
boost, makes GxB modules ideally suited
for Distributed Generation projects such
as commercial rooftops where space is
at a premium. Residential, carport, and
canopy installations will benefit with the
aesthetically pleasing frameless design, a
sleek 6mm (4mm for SL) profile, and clear
backside glass enclosure. For ground mount
utility scale applications, the 500W“Heavy
Watt Champion”will dramatically reduce
balance of system and installation costs
while minimizing land usage.
ByDesign-Rugged,YetSleek
Sunpreme modules double glass construction are strong enough
to withstand hurricane force winds with superior salt spray and
sand erosion, making it rugged enough for environments such
as tropics, deserts, and even Antarctica – locations not normally
well suited for conventional panels. Yet, with an ultra-thin profile
of 4-6mm without a frame or unsightly plastic back sheet, our
modules are attractive enough to display in prominent structures
like carports, terraces, and residential rooftops.
SettingtheBenchmarkinRealWorldEnergyProduction
Sunpreme panels generate more energy, up to 100% AC output
of the DC STC rating vs. 80-85% from a conventional panel. This
is achieved with the lowest thermal degradation coefficient,
zero light induced degradation, and backside boost. The result is
reflected in >10% greater energy yield KWh than what is predicted
by PVSyst modelling and the lowest LCOE. In recognition to our
panels’industry leading performance, The Principal Solar Institute
awarded Sunpreme 7 out of top 10 spots in their survey of thin
film panels.
CertifiedReliable,InsuranceBacked
Independent testing centers have certified to IEC, UL, and
other international standards. In fact, Sunpreme panels exceed
3x industry standards with extended reliability tests such as
damp heat cycling for 3000 hours and PID free at 250 hours.
Giving further assurance, all panels are backed with a 25 year
performance warranty backed by a leading European insurance
company, thereby avoiding any concerns with typical company
balance-sheet funded warranty claims.
4. ALASKA
HAWAII
CALIFORNIA UTAH
MASSACHUSETTS
VERMONT
NEW JERSEY
PUERTO RICO
CHILE
BRAZIL
GERMANY
NETHERLANDS
NIGERIA
QATAR
INDIA
CHINA
FI
ISLAND
PHILIPPINES
JAPAN
ANTARCTICA
ISRAEL
TURKEY
SAUDI
ARABIA
NEVADA
SWEDEN
THAILAND
Carport
California
Ground Mount
Vermont
615 Palomar Avenue Sunnyvale, California 94085 | www.sunpreme.com | info@sunpreme.com | +1 866 245 1110
Sunpreme Worldwide Installations
Commercial Awning
Sweden
Residential Roof Top
Nevada
Tropical
Fiji Islands
Neutrino Lab (Test)
Antarctica