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Application Specifications
Sunpreme’s innovative Hybrid Cell Technology (HCT)
platform synergizes the efficiency advantage of amorphous
Si thin-film based amorphous Si with cost advantages of
ultra thin-film materials processed at lower temperatures
in a TFT-FPD based PECVD and PVD reactors. Sunpreme has
successfully made the transition to a leadership role in the
premium distributed power generation market.
We have many innovations under our belt both on the
Cost/Technology side and on the Business Side.
COST: World class LCOE and AC cost per Watt, even at limited
production scale
EFFICIENCY: Cells at 22.5%, modules at 22% with roadmap to 28%
DEVICE TECHNOLOGY: TF HCT with LTPECVD deposited a-Si:H
thin-film p/i//i/n junctions, Bifacial double glass modules. High
Voc, Low TCE
MANUFACTURING TECHNOLOGY: Lean similar to Moore’s law
proven TFT-FPD
QUALITY AND RELIABILITY: Through Bifacial double glass
frameless panels, no grounding, Bifacial energy boost.
Unsurpassed Aesthetics, Fire Class A, Wind resistance to 300 kmh
WARRANTY: Warranty backed by Munich Re re-insurance
DEPLOYMENT: Across 5 continents, in 15 countries
GROWTH: CAPEX Lite (50% lower than benchmark)
DIFFERENTIATION: SNPM premium panels ranked as 7 out of top
10 in TF category
Company Profile
Since its founding in 2009 and first production in 2011,
Sunpreme has driven rapid learning cycles at its R&D
Labs in Sunnyvale, California, as well as its manufacturing
plant in Jiaxing, China near Shanghai. The Company has a
world- class team of nearly 250 people.
We have established core competencies in: a) Materials,
equipment, and devices from Applied Materials, Intel,
and Bell Labs, b) Advanced PV from Osaka University,
Professor Hamakawa’s group that invented the
heterojunction cell, and c) Manufacturing quality and
reliability from SunPower.
We are poised to decisively grow our production capacity
by over an order of magnitude over the next 2 years
both in the US and Asia - through JV’s as well as global
licensing arrangements.
Mission
To grow a global business around our thin
amorphous SiH films SmartSilicon® solar technology
with a game-changing Moore’s law driven cost-
performance leadership, thereby making a major
impact on the clean energy eco-system.
The World’s Most Powerful Panels(UP TO 500W)
Sunpreme’sUniqueBifacialCells-A3rdGenerationEmbodiment
Sunpreme’s cells consist of thin film p-i-(wafer substrate) – i-n junction formed by four
amorphous silicon thin film depositions. Each layer of a-Si:H film on front and back of the cell
is only 20 mono- layers (~6nm) thick. The resulting PV cells with such sharp nano-emitter and
nano-collectors provide high efficiencies expected from the best heterojunctions, a higher Voc,
and hence a lower thermal coefficient.
Since both terminals of the junction are located in the deposited amorphous silicon layer, the
cell is much more forgiving of impurities in bulk of the Si substrate. The role of Si substrate in
HCT is primarily to provide a light absorbing material with high electron mobility and a stable
mechanical/thermal interface to the a-Si:H films. The deposited film does not interact with the
substrate at the low (<250C) process temperatures.
The transition from crystalline Si bulk to the amorphous film is atomically abrupt. In contrast a
crystalline PV contains a diffused p/n junction, 100~300 nm into the wafer; hence it is prone to
defects in the wafer and 60mV lower Voc.
Our5-stepManufacturing
ProcessDeliversHighYield,
LowerCost
The production process is a lean
5-step sequence with a cycle
time of only 6 hrs. It includes
PECVD for a-Si:H stack, both
undoped and doped, and a PVD
step for TCO films. The films are
deposited both on the front and
back side of the substrate for bi-
facial action.
Both of these deposition systems
use a similar design as has been
proven out for TFT LCD displays.
But instead of glass, we deposit
on Si substrates.
Bi-facialModules
We pioneered Bi-facial double glass frameless modules nearly four years ago.
These panels are well differentiated in providing 10-20% higher energy boost from
reflected, diffuse light, with a 3x higher level of reliability than industry certification
requirements.
And, superior world-class aesthetics. The module efficiencies can easily reach
22% in real-world applications. Moreover, the efficiency remains high even at low
irradiance seen around dawn and dusk, as well as in haze or fog.
CellEfficiencies
Our cell efficiencies are as high as 22% in
production using Ag paste for optimized
bi-facial fingers and bus bars. In R&D, we
have developed a precision Cu patterning
process that results in a cell efficiency of
22.5% at a Voc of 745 mV and a Fill Factor
of 0.80 leading to a Pmax of 5.4W for a
156 mm cell.
Sunpreme
HCT
Technology
Benchmark A
Conventional
Diffusion
Technology
Benchmark B
IBC Technology
Panel Output
370W STC
425W w/15%
Backside
310W 345W
Construction
72 Cell, Double
Glass, Frameless,
4-6mm Thick
72 Cell, Backsheet,
Al Frame, 40mm
Thick
96 Cell, Backsheet, Al
Frame, 43mm Thick
Module
Efficiency
22.0% STC
w/Backside
16.0% 21.5%
Low Tc Benefit -0.28%/C -0.43%/C -0.30%/C
Specific
Production
kWh/kWp/year
1806/2167 1707 1794
Fire Class / Wind
Ratings
Class A / 300 kmh Class C / 210 kmh Class C / 210 kmh
Power Density
191 W/m2
229 W/m2 w/
Backside
159 W/m2 212 W/m2
LCOE
4.9¢/KWh
3.4¢/KWh
w/Backside
5.3¢/KWh 6.1¢/KWh
GxB-310
GxB-310SL
GxB-370 GxB-500 (DEMO)
310W STC
355W bifacial
370W STC
425W bifacial
500W STC
575W bifacial
19.0% STC
22.0% bifacial
19.1% STC
22.0% bifacial
19.3% STC
22.2% bifacial
1.66m x 0.99m x 6mm
1.66 x 0.99 x 4mm (SL)
1.96m x 0.99m x 6mm 1.98m x 1.31m x 6mm
25.2 kg
18.4 kg (SL)
27.3kg 35.5kg (approx.)
Residential & Light Commercial
Rooftop, Carport
Commercial Rooftop, Carport, Ground
Mount
Ground Mount
Double glass, Frameless, Fire class A, wind ratings 300 km/h (241 km/h for SL)
60-cell 72-cell 96-cell
Sunpreme’sUniqueBifacialCells-
A3rdGenerationEmbodiment
Sunpreme’s family of thin film bifacial
modules addresses “Customer Careabouts”
for every application. High power density,
up to 370W STC plus 10-20% backside
boost, makes GxB modules ideally suited
for Distributed Generation projects such
as commercial rooftops where space is
at a premium. Residential, carport, and
canopy installations will benefit with the
aesthetically pleasing frameless design, a
sleek 6mm (4mm for SL) profile, and clear
backside glass enclosure. For ground mount
utility scale applications, the 500W“Heavy
Watt Champion”will dramatically reduce
balance of system and installation costs
while minimizing land usage.
ByDesign-Rugged,YetSleek
Sunpreme modules double glass construction are strong enough
to withstand hurricane force winds with superior salt spray and
sand erosion, making it rugged enough for environments such
as tropics, deserts, and even Antarctica – locations not normally
well suited for conventional panels. Yet, with an ultra-thin profile
of 4-6mm without a frame or unsightly plastic back sheet, our
modules are attractive enough to display in prominent structures
like carports, terraces, and residential rooftops.
SettingtheBenchmarkinRealWorldEnergyProduction
Sunpreme panels generate more energy, up to 100% AC output
of the DC STC rating vs. 80-85% from a conventional panel. This
is achieved with the lowest thermal degradation coefficient,
zero light induced degradation, and backside boost. The result is
reflected in >10% greater energy yield KWh than what is predicted
by PVSyst modelling and the lowest LCOE. In recognition to our
panels’industry leading performance, The Principal Solar Institute
awarded Sunpreme 7 out of top 10 spots in their survey of thin
film panels.
CertifiedReliable,InsuranceBacked
Independent testing centers have certified to IEC, UL, and
other international standards. In fact, Sunpreme panels exceed
3x industry standards with extended reliability tests such as
damp heat cycling for 3000 hours and PID free at 250 hours.
Giving further assurance, all panels are backed with a 25 year
performance warranty backed by a leading European insurance
company, thereby avoiding any concerns with typical company
balance-sheet funded warranty claims.
ALASKA
HAWAII
CALIFORNIA UTAH
MASSACHUSETTS
VERMONT
NEW JERSEY
PUERTO RICO
CHILE
BRAZIL
GERMANY
NETHERLANDS
NIGERIA
QATAR
INDIA
CHINA
FI
ISLAND
PHILIPPINES
JAPAN
ANTARCTICA
ISRAEL
TURKEY
SAUDI
ARABIA
NEVADA
SWEDEN
THAILAND
Carport
California
Ground Mount
Vermont
615 Palomar Avenue Sunnyvale, California 94085 | www.sunpreme.com | info@sunpreme.com | +1 866 245 1110
Sunpreme Worldwide Installations
Commercial Awning
Sweden
Residential Roof Top
Nevada
Tropical
Fiji Islands
Neutrino Lab (Test)
Antarctica

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Sunpreme Company Brochure

  • 1. Application Specifications Sunpreme’s innovative Hybrid Cell Technology (HCT) platform synergizes the efficiency advantage of amorphous Si thin-film based amorphous Si with cost advantages of ultra thin-film materials processed at lower temperatures in a TFT-FPD based PECVD and PVD reactors. Sunpreme has successfully made the transition to a leadership role in the premium distributed power generation market. We have many innovations under our belt both on the Cost/Technology side and on the Business Side. COST: World class LCOE and AC cost per Watt, even at limited production scale EFFICIENCY: Cells at 22.5%, modules at 22% with roadmap to 28% DEVICE TECHNOLOGY: TF HCT with LTPECVD deposited a-Si:H thin-film p/i//i/n junctions, Bifacial double glass modules. High Voc, Low TCE MANUFACTURING TECHNOLOGY: Lean similar to Moore’s law proven TFT-FPD QUALITY AND RELIABILITY: Through Bifacial double glass frameless panels, no grounding, Bifacial energy boost. Unsurpassed Aesthetics, Fire Class A, Wind resistance to 300 kmh WARRANTY: Warranty backed by Munich Re re-insurance DEPLOYMENT: Across 5 continents, in 15 countries GROWTH: CAPEX Lite (50% lower than benchmark) DIFFERENTIATION: SNPM premium panels ranked as 7 out of top 10 in TF category Company Profile Since its founding in 2009 and first production in 2011, Sunpreme has driven rapid learning cycles at its R&D Labs in Sunnyvale, California, as well as its manufacturing plant in Jiaxing, China near Shanghai. The Company has a world- class team of nearly 250 people. We have established core competencies in: a) Materials, equipment, and devices from Applied Materials, Intel, and Bell Labs, b) Advanced PV from Osaka University, Professor Hamakawa’s group that invented the heterojunction cell, and c) Manufacturing quality and reliability from SunPower. We are poised to decisively grow our production capacity by over an order of magnitude over the next 2 years both in the US and Asia - through JV’s as well as global licensing arrangements. Mission To grow a global business around our thin amorphous SiH films SmartSilicon® solar technology with a game-changing Moore’s law driven cost- performance leadership, thereby making a major impact on the clean energy eco-system. The World’s Most Powerful Panels(UP TO 500W)
  • 2. Sunpreme’sUniqueBifacialCells-A3rdGenerationEmbodiment Sunpreme’s cells consist of thin film p-i-(wafer substrate) – i-n junction formed by four amorphous silicon thin film depositions. Each layer of a-Si:H film on front and back of the cell is only 20 mono- layers (~6nm) thick. The resulting PV cells with such sharp nano-emitter and nano-collectors provide high efficiencies expected from the best heterojunctions, a higher Voc, and hence a lower thermal coefficient. Since both terminals of the junction are located in the deposited amorphous silicon layer, the cell is much more forgiving of impurities in bulk of the Si substrate. The role of Si substrate in HCT is primarily to provide a light absorbing material with high electron mobility and a stable mechanical/thermal interface to the a-Si:H films. The deposited film does not interact with the substrate at the low (<250C) process temperatures. The transition from crystalline Si bulk to the amorphous film is atomically abrupt. In contrast a crystalline PV contains a diffused p/n junction, 100~300 nm into the wafer; hence it is prone to defects in the wafer and 60mV lower Voc. Our5-stepManufacturing ProcessDeliversHighYield, LowerCost The production process is a lean 5-step sequence with a cycle time of only 6 hrs. It includes PECVD for a-Si:H stack, both undoped and doped, and a PVD step for TCO films. The films are deposited both on the front and back side of the substrate for bi- facial action. Both of these deposition systems use a similar design as has been proven out for TFT LCD displays. But instead of glass, we deposit on Si substrates. Bi-facialModules We pioneered Bi-facial double glass frameless modules nearly four years ago. These panels are well differentiated in providing 10-20% higher energy boost from reflected, diffuse light, with a 3x higher level of reliability than industry certification requirements. And, superior world-class aesthetics. The module efficiencies can easily reach 22% in real-world applications. Moreover, the efficiency remains high even at low irradiance seen around dawn and dusk, as well as in haze or fog. CellEfficiencies Our cell efficiencies are as high as 22% in production using Ag paste for optimized bi-facial fingers and bus bars. In R&D, we have developed a precision Cu patterning process that results in a cell efficiency of 22.5% at a Voc of 745 mV and a Fill Factor of 0.80 leading to a Pmax of 5.4W for a 156 mm cell.
  • 3. Sunpreme HCT Technology Benchmark A Conventional Diffusion Technology Benchmark B IBC Technology Panel Output 370W STC 425W w/15% Backside 310W 345W Construction 72 Cell, Double Glass, Frameless, 4-6mm Thick 72 Cell, Backsheet, Al Frame, 40mm Thick 96 Cell, Backsheet, Al Frame, 43mm Thick Module Efficiency 22.0% STC w/Backside 16.0% 21.5% Low Tc Benefit -0.28%/C -0.43%/C -0.30%/C Specific Production kWh/kWp/year 1806/2167 1707 1794 Fire Class / Wind Ratings Class A / 300 kmh Class C / 210 kmh Class C / 210 kmh Power Density 191 W/m2 229 W/m2 w/ Backside 159 W/m2 212 W/m2 LCOE 4.9¢/KWh 3.4¢/KWh w/Backside 5.3¢/KWh 6.1¢/KWh GxB-310 GxB-310SL GxB-370 GxB-500 (DEMO) 310W STC 355W bifacial 370W STC 425W bifacial 500W STC 575W bifacial 19.0% STC 22.0% bifacial 19.1% STC 22.0% bifacial 19.3% STC 22.2% bifacial 1.66m x 0.99m x 6mm 1.66 x 0.99 x 4mm (SL) 1.96m x 0.99m x 6mm 1.98m x 1.31m x 6mm 25.2 kg 18.4 kg (SL) 27.3kg 35.5kg (approx.) Residential & Light Commercial Rooftop, Carport Commercial Rooftop, Carport, Ground Mount Ground Mount Double glass, Frameless, Fire class A, wind ratings 300 km/h (241 km/h for SL) 60-cell 72-cell 96-cell Sunpreme’sUniqueBifacialCells- A3rdGenerationEmbodiment Sunpreme’s family of thin film bifacial modules addresses “Customer Careabouts” for every application. High power density, up to 370W STC plus 10-20% backside boost, makes GxB modules ideally suited for Distributed Generation projects such as commercial rooftops where space is at a premium. Residential, carport, and canopy installations will benefit with the aesthetically pleasing frameless design, a sleek 6mm (4mm for SL) profile, and clear backside glass enclosure. For ground mount utility scale applications, the 500W“Heavy Watt Champion”will dramatically reduce balance of system and installation costs while minimizing land usage. ByDesign-Rugged,YetSleek Sunpreme modules double glass construction are strong enough to withstand hurricane force winds with superior salt spray and sand erosion, making it rugged enough for environments such as tropics, deserts, and even Antarctica – locations not normally well suited for conventional panels. Yet, with an ultra-thin profile of 4-6mm without a frame or unsightly plastic back sheet, our modules are attractive enough to display in prominent structures like carports, terraces, and residential rooftops. SettingtheBenchmarkinRealWorldEnergyProduction Sunpreme panels generate more energy, up to 100% AC output of the DC STC rating vs. 80-85% from a conventional panel. This is achieved with the lowest thermal degradation coefficient, zero light induced degradation, and backside boost. The result is reflected in >10% greater energy yield KWh than what is predicted by PVSyst modelling and the lowest LCOE. In recognition to our panels’industry leading performance, The Principal Solar Institute awarded Sunpreme 7 out of top 10 spots in their survey of thin film panels. CertifiedReliable,InsuranceBacked Independent testing centers have certified to IEC, UL, and other international standards. In fact, Sunpreme panels exceed 3x industry standards with extended reliability tests such as damp heat cycling for 3000 hours and PID free at 250 hours. Giving further assurance, all panels are backed with a 25 year performance warranty backed by a leading European insurance company, thereby avoiding any concerns with typical company balance-sheet funded warranty claims.
  • 4. ALASKA HAWAII CALIFORNIA UTAH MASSACHUSETTS VERMONT NEW JERSEY PUERTO RICO CHILE BRAZIL GERMANY NETHERLANDS NIGERIA QATAR INDIA CHINA FI ISLAND PHILIPPINES JAPAN ANTARCTICA ISRAEL TURKEY SAUDI ARABIA NEVADA SWEDEN THAILAND Carport California Ground Mount Vermont 615 Palomar Avenue Sunnyvale, California 94085 | www.sunpreme.com | info@sunpreme.com | +1 866 245 1110 Sunpreme Worldwide Installations Commercial Awning Sweden Residential Roof Top Nevada Tropical Fiji Islands Neutrino Lab (Test) Antarctica